CN215698754U

CN215698754U - Automatic welding machine with dust removal and noise reduction functions

Info

Publication number: CN215698754U
Application number: CN202120078907.5U
Authority: CN
Inventors: 孙秋枫; 宋昌剑
Original assignee: Yantai Baixin Steel Structure Co ltd
Current assignee: Yantai Baixin Steel Structure Co ltd
Priority date: 2021-01-13
Filing date: 2021-01-13
Publication date: 2022-02-01
Anticipated expiration: 2031-01-13

Abstract

The utility model discloses an automatic welding machine with dust removal and noise reduction functions, which comprises a main body, wherein the bottom of the inner wall of the main body is fixedly connected with a fixed block, the outer wall of one side of the main body is provided with a connecting port, the inner wall of one side of the main body is provided with a sound insulation plate, the inner wall of the main body is connected with a material carrying table in a sliding manner, the outer wall of the material carrying table is connected with the inner wall of the sound insulation plate in a sliding manner, the outer wall of the top of the material carrying table is provided with a groove, the bottom of the inner wall of the groove is fixedly connected with a first hydraulic rod, and the outer wall of one end, far away from the groove, of the first hydraulic rod is fixedly connected with a clamping device. The inside through the main part keeps the leakproofness, and the material of main part adopts sound insulation material, like the unanimous material of acoustic celotex board, can carry out vacuum treatment to main part inside, carries out weldment work in vacuum environment, through the vacuum operational environment of design with add under the dual function of establishing the acoustic celotex board, thoroughly completely cut off the noise that the welding brought, accomplish the beneficial effect of making an uproar that falls.

Description

Automatic welding machine with dust removal and noise reduction functions

Technical Field

The utility model belongs to the technical field of welding machines, and particularly relates to an automatic welding machine with a dust removal and noise reduction function.

Background

Welding, also known as butt fusion, the butt fusion, be one kind and heat, high temperature or high pressure mode joint metal or other thermoplastic materials like the manufacturing process and the technique of plastics, the welding is through the fusion welding, the purpose of joint is reached with three kinds of modes of brazing to the pressure welding, modern welded energy source has a great variety, including gas flame, electric arc, laser, electron beam, friction and ultrasonic wave etc, in current technique, the welding mainly is accomplished through manual welding, manual welding is by the handheld welding of workman, thereby it welds the article together to melt the solder under electric arc high temperature, but manual welding often has dangerous hidden danger, and manual welding probably causes injuries such as burn, electric shock, visual damage, suction toxic gas to the workman.

Conventional automatic welder devices, when in use:

1. the existing automatic welding machine has too much noise in the use process, so that the physical health of workers is harmed.

2. The existing automatic welding machine generates waste gas and welding slag in the using process, so that the welding slag treatment is carried out at intervals, and the working efficiency is influenced; the accumulation of waste gas affects the working environment.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide the automatic welding machine with the dust removal and noise reduction functions, and the automatic welding machine has the advantages of dust removal and noise reduction.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an automatic weld machine with function of making an uproar falls in dust removal, includes the main part, the inner wall bottom fixedly connected with fixed block of main part, the connector has been seted up to one side outer wall of main part, one side inner wall of main part is provided with the acoustic celotex board, the inner wall sliding connection of main part has the material platform of carrying, the outer wall of the material platform of carrying and the inner wall sliding connection of acoustic celotex board, the top outer wall of the material platform of carrying has seted up flutedly, the first hydraulic stem of the inner wall bottom fixedly connected with of recess, the one end outer wall fixedly connected with clamping device of recess is kept away from to first hydraulic stem, the first spout has been seted up to the bottom outer wall of the material platform of carrying, the inner wall fixedly connected with second hydraulic stem of first spout, the one end of second hydraulic stem and the outer wall fixed connection of fixed block, the bottom outer wall of the material platform of carrying and the inner wall bottom sliding connection of main part.

Preferably, the top inner wall fixedly connected with fan of main part, the quantity of fan is four, the inner wall fixedly connected with pipeline of connector, the one end fixedly connected with dust catcher of connector is kept away from to the pipeline, one side outer wall fixedly connected with mounting bracket of main part, the inner wall fixedly connected with motor of mounting bracket.

Preferably, the output shaft of the motor is fixedly connected with a first lead screw, the outer wall of one end, away from the motor, of the first lead screw is fixedly connected with a bearing, the outer wall of the bearing is fixedly connected with the inner wall of the main body, the outer wall of the first lead screw is in threaded connection with an installation table, the outer wall of the top of the installation table is in sliding connection with the top of the inner wall of the main body, and the outer wall of the bottom of the installation table is fixedly connected with a sliding rail.

Preferably, the outer wall of the sliding rail is provided with a second sliding groove, the inner wall of the second sliding groove is connected with a sliding block in a sliding mode, and the outer wall of the bottom of the sliding block is fixedly connected with a third hydraulic rod.

Preferably, one end of the third hydraulic rod, which is far away from the sliding block, is fixedly connected with a welding gun, one end of the sliding rail is fixedly connected with a first sliding plate, and the other end of the sliding rail is fixedly connected with a second sliding plate.

Preferably, the inner wall of the first sliding plate is fixedly connected with a micro motor, an output shaft of the micro motor is fixedly connected with a second lead screw, one end, far away from the micro motor, of the second lead screw is connected with the inner wall of the second sliding plate in a sliding mode, and the outer wall of the second lead screw is connected with the inner wall of the sliding block in a threaded mode.

Compared with the prior art, the utility model has the beneficial effects that:

1. the inside through the main part keeps the leakproofness, and the material of main part adopts sound insulation material, like the unanimous material of acoustic celotex board, can carry out vacuum treatment to main part inside, carries out weldment work in vacuum environment, through the vacuum operational environment of design with add under the dual function of establishing the acoustic celotex board, thoroughly completely cut off the noise that the welding brought, accomplish the beneficial effect of making an uproar that falls.

2. Through adding the connector of establishing in the main part bottom, the connector intercommunication has the pipeline, the pipe connection has the dust catcher, the dust catcher is extracted welding slag and waste gas and is preserved and handle, add at the inside top of main part simultaneously and be equipped with four of fan, under the condition of not vacuum treatment main part, the circulation of the inside air of main part with higher speed, carry out operational environment's cooling and the dust catcher dust removal work of being convenient for, can accomplish the processing of welding slag and waste gas in the welding process by above design, bring the beneficial effect of effective dust removal simultaneously.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a loading platform according to the present invention;

FIG. 3 is a schematic view of the present invention at the mounting station;

FIG. 4 is a schematic structural view of the slide rail according to the present invention;

FIG. 5 is a schematic view of the first hydraulic ram of the present invention;

FIG. 6 is a schematic structural view of a second hydraulic rod according to the present invention.

In the figure: 1. a main body; 101. a fixed block; 102. a connecting port; 2. a sound insulating board; 3. a material loading platform; 301. a groove; 302. a first hydraulic lever; 303. a clamping device; 304. a first chute; 305. a second hydraulic rod; 4. a fan; 5. a pipeline; 6. a vacuum cleaner; 7. a mounting frame; 8. a motor; 9. a first lead screw; 10. a bearing; 11. an installation table; 12. a slider; 13. a third hydraulic lever; 14. a welding gun; 15. a slide rail; 1501. a second chute; 16. a first slide plate; 1601. a micro motor; 17. a second slide plate; 18. and a second screw rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides an automatic weld machine with dust removal and noise reduction functions, including main part 1, the inner wall bottom fixedly connected with fixed block 101 of main part 1, connector 102 has been seted up to one side outer wall of main part 1, one side inner wall of main part 1 is provided with acoustic celotex board 2, the inner wall sliding connection of main part 1 has year material platform 3, the outer wall of year material platform 3 and the inner wall sliding connection of acoustic celotex board 2, carry the top outer wall of material platform 3 and seted up recess 301, the first hydraulic stem 302 of inner wall bottom fixedly connected with of recess 301, the one end outer wall fixedly connected with clamping device 303 of recess 301 is kept away from to first hydraulic stem 302, carry the bottom outer wall of material platform 3 and seted up first spout 304, the inner wall fixedly connected with second hydraulic stem 305 of first spout 304, the one end of second hydraulic stem 305 and the outer wall fixed block 101 fixed connection, the bottom outer wall of year material platform 3 and the inner wall bottom sliding connection of main part 1.

In this embodiment, by starting the second hydraulic rod 305, the second hydraulic rod 305 drives the material loading platform 3 to slide out from the inside of the main body 1, then the first hydraulic rod 302 is started, the first hydraulic rod 302 drives the clamping device 303 to lift from the inside of the first chute 304 to the upper side of the material loading platform 3, the clamping device 303 clamps the welding material and then retracts into the inside of the first chute 304 under the driving of the first hydraulic rod 302, then the second hydraulic rod 305 retracts to drive the material loading platform 3 to return to the inside of the main body 1, so as to complete the loading of the welding material, in the whole process, the inside of the main body 1 keeps the sealing performance, the material of the main body 1 adopts the sound insulation material, like the material consistent with the sound insulation board 2, the inside of the main body 1 can be subjected to vacuum treatment, carry out weldment work in the vacuum environment, through the vacuum operational environment of design with add and establish under acoustic celotex board 2's dual function, thoroughly isolated welding brings the noise, accomplish the beneficial effect of making an uproar that falls.

Specifically, the top inner wall fixedly connected with fan 4 of main part 1, the quantity of fan 4 is four, and the inner wall fixedly connected with pipeline 5 of connector 102, the one end fixedly connected with dust catcher 6 of connector 102 is kept away from to pipeline 5, and one side outer wall fixedly connected with mounting bracket 7 of main part 1, the inner wall fixedly connected with motor 8 of mounting bracket 7.

In this embodiment, through adding the connector 102 of establishing in main part 1 bottom, connector 102 intercommunication has pipeline 5, pipeline 5 is connected with dust catcher 6, dust catcher 6 extracts welding slag and waste gas and preserves and handle, 4 four fans have been added at the inside top of main part 1 simultaneously, under the condition of not vacuum treatment main part 1, the circulation of the inside air of main part 1 accelerates, carry out operational environment's cooling and the dust removal work of dust catcher 6 of being convenient for, can accomplish the processing of welding slag and waste gas in the welding process by above design, bring effective beneficial effect who removes dust simultaneously.

Specifically, the first lead screw 9 of output shaft fixedly connected with of motor 8, the one end outer wall fixedly connected with bearing 10 that motor 8 was kept away from to first lead screw 9, the outer wall of bearing 10 and the inner wall fixed connection of main part 1, the outer wall threaded connection of first lead screw 9 has mount table 11, the top outer wall of mount table 11 and the inner wall top sliding connection of main part 1, the bottom outer wall fixedly connected with slide rail 15 of mount table 11.

In this embodiment, the bearing 10 is used for supporting the first lead screw 9 and ensuring the rotation of the first lead screw 9 when the first lead screw 9 is driven by the motor 8 to rotate, the motor 8 is started, the motor 8 drives the first lead screw 9 to rotate, and the first lead screw 9 rotates to drive the mounting table 11 to complete the X axial movement.

Specifically, the outer wall of the slide rail 15 is provided with a second chute 1501, the inner wall of the second chute 1501 is slidably connected with a slide block 12, and the outer wall of the bottom of the slide block 12 is fixedly connected with a third hydraulic rod 13.

In this embodiment, the third hydraulic rod 13 additionally disposed on the slider 12 can drive the welding gun 14 to complete the Z-axis movement.

Specifically, one end of the third hydraulic rod 13, which is far away from the slider 12, is fixedly connected with a welding gun 14, one end of the slide rail 15 is fixedly connected with a first slide plate 16, and the other end of the slide rail 15 is fixedly connected with a second slide plate 17.

In this embodiment, the welding gun 14 is fixedly connected to the third hydraulic rod 13, so that the welding gun 14 can move in three directions, and the first sliding plate 16 and the second sliding plate 17 can slide on the inner wall of the main body 1.

Specifically, the inner wall of the first sliding plate 16 is fixedly connected with a micro motor 1601, the output shaft of the micro motor 1601 is fixedly connected with a second lead screw 18, one end of the second lead screw 18, which is far away from the micro motor 1601, is slidably connected with the inner wall of the second sliding plate 17, and the outer wall of the second lead screw 18 is in threaded connection with the inner wall of the sliding block 12.

In this embodiment, the micro motor 1601 is started, the micro motor 1601 drives the second lead screw 18 to rotate, and the second lead screw 18 drives the slider 12 to complete the Y-axis movement.

The working principle and the using process of the utility model are as follows: by starting the second hydraulic rod 305, the second hydraulic rod 305 drives the material loading platform 3 to slide out from the inside of the main body 1, then the first hydraulic rod 302 is started, the first hydraulic rod 302 drives the clamping device 303 to ascend to the upper side of the material loading platform 3 from the inside of the first sliding groove 304, the clamping device 303 clamps the welding material and then contracts to the inside of the first sliding groove 304 under the driving of the first hydraulic rod 302, then the second hydraulic rod 305 contracts to drive the material loading platform 3 to return to the inside of the main body 1, the welding material loading is completed, the whole process is realized, the inside of the main body 1 keeps the sealing performance, the material of the main body 1 adopts the sound insulation material, like the material consistent with the sound insulation plate 2, the vacuum treatment can be carried out on the inside of the main body 1, welding is carried out in a vacuum environment, and noise caused by welding is completely isolated under the dual functions of the designed vacuum working environment and the additionally arranged sound insulation board 2, so that the beneficial effect of noise reduction is achieved; the welding machine is characterized in that a motor 8 is started, the motor 8 drives a first screw rod 9 to rotate, the first screw rod 9 drives a mounting table 11 to complete X-axis movement, a micro motor 1601 is started, the micro motor 1601 drives a second screw rod 18 to rotate, the second screw rod 18 drives a slide block 12 to complete Y-axis movement, a third hydraulic rod 13 additionally arranged on the slide block 12 can drive a welding gun 14 to complete Z-axis movement, three-axis movement can be completed by the design for welding, welding slag and waste gas are generated in the welding process, namely a connecting port 102 at the bottom of a main body 1 is additionally arranged, the connecting port 102 is communicated with a pipeline 5, the pipeline 5 is connected with a dust collector 6, the dust collector 6 extracts, stores and processes the welding slag and the waste gas, four fans 4 are additionally arranged at the top inside the main body 1, under the condition that the main body 1 is not vacuumized, circulation of air inside the main body 1 is accelerated, temperature reduction of a working environment is performed, and dust removal work of the dust collector 6 is facilitated, by the design, the treatment of welding slag and waste gas in the welding process can be completed, and meanwhile, the beneficial effect of effective dust removal is brought.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic weld machine with function of making an uproar falls in dust removal, includes main part (1), its characterized in that: the inner wall bottom of the main body (1) is fixedly connected with a fixed block (101), a connecting port (102) is formed in the outer wall of one side of the main body (1), a sound insulation board (2) is arranged on the inner wall of one side of the main body (1), a material carrying table (3) is connected to the inner wall of the main body (1) in a sliding mode, the outer wall of the material carrying table (3) is connected with the inner wall of the sound insulation board (2) in a sliding mode, a groove (301) is formed in the outer wall of the top of the material carrying table (3), a first hydraulic rod (302) is fixedly connected to the bottom of the inner wall of the groove (301), a clamping device (303) is fixedly connected to the outer wall of one end, away from the groove (301), of the first hydraulic rod (302), a first sliding groove (304) is formed in the outer wall of the bottom of the material carrying table (3), a second hydraulic rod (305) is fixedly connected to the inner wall of the first sliding groove (304), one end of the second hydraulic rod (305) is fixedly connected with the outer wall of the fixed block (101), the outer wall of the bottom of the material loading platform (3) is connected with the bottom of the inner wall of the main body (1) in a sliding mode.

2. The automatic welding machine with the dust removal and noise reduction functions of claim 1, characterized in that: the utility model discloses a dust collector, including main part (1), the top inner wall fixedly connected with fan (4) of main part (1), the quantity of fan (4) is four, the inner wall fixedly connected with pipeline (5) of connector (102), the one end fixedly connected with dust catcher (6) of connector (102) are kept away from in pipeline (5), one side outer wall fixedly connected with mounting bracket (7) of main part (1), the inner wall fixedly connected with motor (8) of mounting bracket (7).

3. The automatic welding machine with the dust removal and noise reduction functions of claim 2, characterized in that: the output shaft of motor (8) fixedly connected with first lead screw (9), the one end outer wall fixedly connected with bearing (10) of motor (8) are kept away from in first lead screw (9), the outer wall of bearing (10) and the inner wall fixed connection of main part (1), the outer wall threaded connection of first lead screw (9) has mount table (11), the top outer wall of mount table (11) and the inner wall top sliding connection of main part (1), the bottom outer wall fixedly connected with slide rail (15) of mount table (11).

4. The automatic welding machine with the dust removal and noise reduction functions of claim 3, characterized in that: the outer wall of the sliding rail (15) is provided with a second sliding chute (1501), the inner wall of the second sliding chute (1501) is connected with a sliding block (12) in a sliding mode, and the outer wall of the bottom of the sliding block (12) is fixedly connected with a third hydraulic rod (13).

5. The automatic welding machine with the dust removal and noise reduction functions of claim 4, characterized in that: one end, far away from the sliding block (12), of the third hydraulic rod (13) is fixedly connected with a welding gun (14), one end of the sliding rail (15) is fixedly connected with a first sliding plate (16), and the other end of the sliding rail (15) is fixedly connected with a second sliding plate (17).

6. The automatic welding machine with the dust removal and noise reduction functions of claim 5, characterized in that: the inner wall of the first sliding plate (16) is fixedly connected with a micro motor (1601), an output shaft of the micro motor (1601) is fixedly connected with a second lead screw (18), one end, far away from the micro motor (1601), of the second lead screw (18) is connected with the inner wall of the second sliding plate (17) in a sliding mode, and the outer wall of the second lead screw (18) is connected with the inner wall of the sliding block (12) in a threaded mode.