CN215697694U - Multi-station synchronous gripper for forging and pressing - Google Patents
Multi-station synchronous gripper for forging and pressing Download PDFInfo
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- CN215697694U CN215697694U CN202120991953.4U CN202120991953U CN215697694U CN 215697694 U CN215697694 U CN 215697694U CN 202120991953 U CN202120991953 U CN 202120991953U CN 215697694 U CN215697694 U CN 215697694U
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- fixedly connected
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- gripper
- forging
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Abstract
The utility model discloses a multi-station synchronous gripper for forging, which relates to the field of forging automation and comprises the following components: the air cylinder fixing plate is L-shaped, and a trapezoidal reinforcing plate is welded in the air cylinder fixing plate; one side of the manipulator connecting plate is fixedly connected to one side of the cylinder fixing plate through a bolt; the pneumatic control terminal is fixedly connected to one side, far away from the cylinder fixing plate, of the manipulator connecting plate; the gas output end of the triple piece is communicated with the pneumatic control terminal through a gas path pipeline; the utility model has the advantages that: the multi-station synchronous automatic clamping is realized, the multi-station synchronous gripper is free of manual operation, safety is realized, labor cost is saved, and the forging and pressing efficiency is improved.
Description
Technical Field
The utility model relates to the field of forging automation, in particular to a multi-station synchronous gripper for forging.
Background
Forging is the combination of forging and stamping, and is a forming method for obtaining a product with a required shape and size by applying pressure to a blank by using a hammer head, an anvil block, a punch head or through a die of a forging and stamping machine to generate plastic deformation.
In forging and pressing processing, need shift the forging and pressing spare between different stations according to the design of processing technology, adopt artifical clamp to get the mode of material and carry out the material transfer of forging and pressing spare in the traditional processing mode, along with the continuous development of forging and pressing processing automation, the mode of artifical transfer is progressively got the mode of material and is replaced by robotic arm clamp, get the material for simplex position material generally and snatch the transfer when getting the material at traditional robotic arm clamp, when carrying out multistation forging and pressing, this kind of mode snatchs efficiency not high, and current forging and pressing tongs cylinder lacks the protection, use to make and have the potential safety hazard.
SUMMERY OF THE UTILITY MODEL
For solving above-mentioned technical problem, a synchronous tongs of multistation for forging and pressing is provided, this technical scheme has solved the material transfer that adopts the artifical mode of pressing from both sides the material of getting to carry out the forging and pressing spare among the traditional processing mode that proposes among the above-mentioned background art, along with the continuous development of forging and pressing processing automation, the mode that artifical transfer is progressively got the mode of material by robotic arm clamp and is replaced, get the material for simplex position material generally and snatch the transfer when traditional robotic arm presss from both sides, when carrying out the multistation forging and pressing, this kind of mode snatchs efficiency not high, and current forging and pressing tongs cylinder lacks the protection, use the problem that makes to have the potential safety hazard.
In order to achieve the above purposes, the technical scheme adopted by the utility model is as follows:
a multistation synchronous tongs for forging and pressing includes:
the cylinder fixing plate is L-shaped, a trapezoidal reinforcing plate is welded in the cylinder fixing plate, and a first waterway adapter, a second waterway adapter and a gas circuit adapter are fixedly connected in the cylinder fixing plate through bolts;
one side of the manipulator connecting plate is fixedly connected to one side of the cylinder fixing plate through bolts, and the other side of the manipulator connecting plate is fixedly connected with a transition disc through bolts;
the pneumatic control terminal is fixedly connected to one side, far away from the cylinder fixing plate, of the manipulator connecting plate;
the device comprises a triple piece, a pneumatic control terminal and a gas circuit pipeline, wherein the triple piece is fixedly connected to external forging equipment, a filter, a pressure reducing valve and an oil atomizer are sequentially arranged on the triple piece according to the gas circuit direction, the filter, the pressure reducing valve and the oil atomizer are communicated with one another, and the gas output end of the triple piece is communicated with the pneumatic control terminal through the gas circuit pipeline;
the gripper comprises a first gripper and a second gripper, the first gripper is fixedly connected to the left side of the lower surface of the cylinder fixing plate through a bolt, and the second gripper is fixedly connected to the right side of the lower surface of the cylinder fixing plate through a bolt.
Preferably, the transition dish includes disc, square pipe and triangle reinforcing plate, the disc has two, square pipe both ends respectively with two disc fixed connection, triangle reinforcing plate both sides respectively with square pipe and disc welding.
Preferably, the shape of the middle part of the manipulator connecting plate is the same as that of the disk, and the disk on the right side of the transition disk is fixedly connected with the manipulator connecting plate.
Preferably, first tongs include cylinder, cylinder guard plate and first jack catch, the cylinder guard plate passes through bolt fixed connection in the cylinder lower extreme, the cladding of cylinder guard plate is at the cylinder surface, cylinder output end fixedly connected with first jack catch.
Preferably, the second gripper comprises an air cylinder, an air cylinder protection plate, a second clamping jaw and a thickening plate, the second clamping jaw is fixedly connected to the output end of the air cylinder, and the thickening plate is fixedly connected to the inner portion of the second clamping jaw.
Preferably, the cylinder includes cylinder body and jack catch mounting panel, the cylinder body passes through bolt fixed connection in cylinder fixed plate, cylinder body both sides output all is through bolt fixedly connected with jack catch mounting panel, the equal fixed connection of first jack catch and second jack catch is inboard in the jack catch mounting panel.
Preferably, pneumatic control terminal includes cylinder manifold, joint, solenoid valve and muffler, cylinder manifold fixed connection is in the manipulator connecting plate, cylinder manifold side fixedly connected with connects and muffler, connect and communicate through gas circuit pipeline and trigeminy piece, the inside gas circuit passageway of seting up of cylinder manifold, connect and pass through gas circuit passageway and solenoid valve intercommunication.
Compared with the prior art, the utility model has the advantages that:
1) the multiple grippers are mounted on the cylinder mounting plate and used for gripping materials at different stations, multi-station synchronous clamping is achieved, and material transfer efficiency in the forging process is improved;
2) a first clamping jaw and a second clamping jaw are arranged according to different materials at different stations in the forging process to clamp the materials at different stations, and the grabbing and finish-assembling degree of the gripper is increased;
3) when the gripper grabs the material, a plurality of special jigs are not needed, the cost consumption of the special jigs is avoided, the waiting for the manufacturing period of the special jigs is not needed, and the preparation time before production is saved;
4) the transition disc is connected with an external ABB robot, and the path of the gripper is controlled by the ABB robot, so that the advancing precision is ensured, a large amount of labor cost is reduced, and the production efficiency is obviously improved in unit time;
5) the cylinder protection plate for coating the cylinder is arranged outside the cylinder, so that the cylinder can be effectively protected, and the safety is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of another embodiment of the present invention;
FIG. 3 is a schematic perspective view of another embodiment of the present invention;
FIG. 4 is a schematic perspective view of a transition plate according to the present invention;
FIG. 5 is a schematic perspective view of a first gripper according to the present invention;
FIG. 6 is a schematic perspective view of a second gripper according to the present invention;
FIG. 7 is a schematic perspective view of a cylinder according to the present invention;
FIG. 8 is a schematic perspective view of an air vent control terminal according to the present invention;
fig. 9 is a schematic perspective view of a triplet according to the present invention.
The reference numbers in the figures are:
1. a cylinder fixing plate; 101. a trapezoidal reinforcing plate; 2. a manipulator connecting plate; 3. a transition disk; 301. a disc; 302. a square tube; 303. a triangular reinforcing plate; 4. a pneumatic control terminal; 401. a bus bar; 402. a joint; 403. an electromagnetic valve; 404. a muffler; 5. a triplet; 501. a filter; 502. a pressure reducing valve; 503. an oil atomizer; 6. a first gripper; 601. a first jaw; 7. a second gripper; 701. a second jaw; 702. thickening the plate; 8. a cylinder; 801. a cylinder body; 802. a claw mounting plate; 9. a cylinder protection plate; 10. a first waterway adapter; 11. a second waterway adapter; 12. air circuit adapter.
Detailed Description
The following description is presented to disclose the utility model so as to enable any person skilled in the art to practice the utility model. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1-3, a multi-station synchronous gripper for forging includes:
the water channel connecting device comprises a cylinder fixing plate 1, wherein the cylinder fixing plate 1 is L-shaped, a trapezoidal reinforcing plate 101 is welded in the cylinder fixing plate 1, and a first water channel adapter 10, a second water channel adapter 11 and a gas channel adapter 12 are fixedly connected in the cylinder fixing plate 1 through bolts;
one side of the manipulator connecting plate 2 is fixedly connected to one side of the cylinder fixing plate 1 through a bolt, the other side of the manipulator connecting plate 2 is fixedly connected with a transition disc 3 through a bolt, the shape of the middle of the manipulator connecting plate 2 is the same as that of the disc 301, and the disc 301 on the right side of the transition disc 3 is fixedly connected with the manipulator connecting plate 2;
the pneumatic control terminal 4 is fixedly connected to one side, far away from the cylinder fixing plate 1, of the manipulator connecting plate 2;
the triplet 5 is fixedly connected to external forging equipment;
the tongs, the tongs includes first tongs 6 and second tongs 7, and first tongs 6 has three through bolt fixed connection in the left side of 1 lower surface of cylinder fixed plate, and second tongs 7 has two through bolt fixed connection in the right side of 1 lower surface of cylinder fixed plate, installs a plurality of tongs on the cylinder mounting panel, snatchs the material of different stations, has realized that the multistation is synchronous to be pressed from both sides and has been put, has improved the material transfer efficiency of forging and pressing in-process.
Referring to fig. 4, the transition disc 3 includes two circular discs 301, a square tube 302 and a triangular reinforcing plate 303, two ends of the square tube 302 are respectively fixedly connected to the two circular discs 301, two sides of the triangular reinforcing plate 303 are respectively welded to the square tube 302 and the circular discs 301, the transition disc 3 is connected to an external ABB robot, a path of a gripper is controlled by the ABB robot, traveling precision is guaranteed, a large amount of labor cost is reduced, and production efficiency is remarkably improved in unit time.
Referring to fig. 5-6, the first gripper 6 includes an air cylinder 8, an air cylinder protection plate 9 and a first jaw 601, the air cylinder protection plate 9 is fixedly connected to the lower end of the air cylinder 8 through a bolt, the air cylinder protection plate 9 covers the outer surface of the air cylinder 8, the air cylinder protection plate 9 covering the air cylinder is arranged outside the air cylinder 8, the air cylinder 8 can be effectively protected, the safety is improved, the first jaw 601 is fixedly connected to the output end of the air cylinder 8, the second gripper 7 includes the air cylinder 8, the air cylinder protection plate 9, a second jaw 701 and a thickening plate 702, the second jaw 701 is fixedly connected to the output end of the air cylinder 8, the thickening plate 702 is fixedly connected to the inside of the second jaw 701, the first jaw 701 and the second jaw 702 are arranged according to the difference of materials of different stations in the forging process to clamp the materials of the different stations, the precision of the gripper is increased, and a plurality of special jigs are not needed when the gripper grips the materials, the cost consumption of a special jig is avoided, the waiting for the manufacturing period of the special jig is not needed, and the preparation time before production is saved.
Referring to fig. 7, the cylinder 8 includes a cylinder body 801 and a jaw mounting plate 802, the cylinder body 801 is fixedly connected to the cylinder fixing plate 1 through bolts, the output ends of the two sides of the cylinder body 801 are fixedly connected to the jaw mounting plate 802 through bolts, the first jaw 601 and the second jaw 701 are fixedly connected to the inner side of the jaw mounting plate 802, the cylinder 8 is communicated with the pneumatic control terminal 4 through an air channel, each cylinder 8 is correspondingly communicated with one electromagnetic valve 403, and clamping and releasing of the jaws are controlled through the cylinder 8.
Please refer to fig. 8, the pneumatic control terminal 4 includes a bus bar 401, a joint 402, an electromagnetic valve 403 and a silencer 404, the bus bar 401 is fixedly connected to the manipulator connecting plate 2, a side surface of the bus bar 401 is fixedly connected with the joint 402 and the silencer 404, the joint 402 is communicated with the triple piece 5 through a gas path pipeline, a gas path channel is provided inside the bus bar 401, the joint 402 is communicated with the electromagnetic valve 403 through the gas path channel, the pneumatic control terminal 4 divides the upper end gas path to realize separate pneumatic control of a single cylinder 8, the clamping force of the cylinder 8 can be adjusted according to the shape difference of the material, and the material is clamped more accurately.
Referring to fig. 9, the triple 5 is sequentially provided with a filter 501, a pressure reducing valve 502 and an oil atomizer 503 according to an air path direction, the filter 501, the pressure reducing valve 502 and the oil atomizer 503 are communicated with each other, an air output end of the triple 5 is communicated with the pneumatic control terminal 4 through an air path pipeline, wherein the filter 501 is mainly responsible for filtering impurities in compressed air, the pressure reducing valve 502 is mainly responsible for controlling system pressure, and the oil atomizer 503 is responsible for oil supply and lubrication of rear end elements.
In summary, the utility model has the advantages that: the multi-station synchronous automatic clamping is realized, the multi-station synchronous gripper is free of manual operation, safety is realized, labor cost is saved, and the forging and pressing efficiency is improved.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the utility model, but that various changes and modifications may be made without departing from the spirit and scope of the utility model, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a synchronous tongs of multistation for forging and pressing which characterized in that includes:
the water channel connecting device comprises a cylinder fixing plate (1), wherein the cylinder fixing plate (1) is L-shaped, a trapezoidal reinforcing plate (101) is welded in the cylinder fixing plate (1), and a first water channel adapter (10), a second water channel adapter (11) and a gas circuit adapter (12) are fixedly connected in the cylinder fixing plate (1) through bolts;
one side of the manipulator connecting plate (2) is fixedly connected to one side of the cylinder fixing plate (1) through bolts, and the other side of the manipulator connecting plate (2) is fixedly connected with a transition disc (3) through bolts;
the pneumatic control terminal (4) is fixedly connected to one side, far away from the cylinder fixing plate (1), of the manipulator connecting plate (2);
the device comprises a triple piece (5), wherein the triple piece (5) is fixedly connected to external forging equipment, the triple piece (5) is sequentially provided with a filter (501), a pressure reducing valve (502) and an oil atomizer (503) according to the gas path direction, the filter (501), the pressure reducing valve (502) and the oil atomizer (503) are communicated with one another, and the gas output end of the triple piece (5) is communicated with a pneumatic control terminal (4) through a gas path pipeline;
the gripper comprises a first gripper (6) and a second gripper (7), the first gripper (6) is fixedly connected to the left side of the lower surface of the cylinder fixing plate (1) through a bolt, and the second gripper (7) is fixedly connected to the right side of the lower surface of the cylinder fixing plate (1) through a bolt.
2. The multi-station synchronous gripper for forging and pressing as claimed in claim 1, wherein the transition disc (3) comprises two circular discs (301), two square tubes (302) and two triangular reinforcing plates (303), the two ends of each square tube (302) are fixedly connected with the two circular discs (301), and the two sides of each triangular reinforcing plate (303) are respectively welded with the square tubes (302) and the circular discs (301).
3. The multi-station synchronous gripper for forging and pressing as claimed in claim 2, wherein the shape of the middle of the manipulator connecting plate (2) is the same as that of the circular disc (301), and the circular disc (301) on the right side of the transition disc (3) is fixedly connected with the manipulator connecting plate (2).
4. The multi-station synchronous gripper for forging and pressing as claimed in claim 1, wherein the first gripper (6) comprises an air cylinder (8), an air cylinder protection plate (9) and a first clamping jaw (601), the air cylinder protection plate (9) is fixedly connected to the lower end of the air cylinder (8) through a bolt, the air cylinder protection plate (9) covers the outer surface of the air cylinder (8), and the first clamping jaw (601) is fixedly connected to the output end of the air cylinder (8).
5. The multi-station synchronous gripper for forging and pressing as claimed in claim 4, characterized in that the second gripper (7) comprises an air cylinder (8), an air cylinder protection plate (9), a second clamping jaw (701) and a thickened plate (702), the second clamping jaw (701) is fixedly connected to the output end of the air cylinder (8), and the thickened plate (702) is fixedly connected to the inside of the second clamping jaw (701).
6. The multi-station synchronous gripper for forging and pressing as claimed in claim 5, wherein the air cylinder (8) comprises a cylinder body (801) and a jaw mounting plate (802), the cylinder body (801) is fixedly connected to the air cylinder fixing plate (1) through a bolt, the jaw mounting plate (802) is fixedly connected to the output ends of the two sides of the cylinder body (801), and the first jaw (601) and the second jaw (701) are fixedly connected to the inner side of the jaw mounting plate (802).
7. The multi-station synchronous gripper for forging and pressing as claimed in claim 1, wherein the pneumatic control terminal (4) comprises a bus plate (401), a connector (402), a solenoid valve (403) and a silencer (404), the bus plate (401) is fixedly connected to the manipulator connecting plate (2), the connector (402) and the silencer (404) are fixedly connected to the side face of the bus plate (401), the connector (402) is communicated with the triplet (5) through an air passage pipeline, an air passage channel is formed in the bus plate (401), and the connector (402) is communicated with the solenoid valve (403) through the air passage channel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120991953.4U CN215697694U (en) | 2021-05-11 | 2021-05-11 | Multi-station synchronous gripper for forging and pressing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120991953.4U CN215697694U (en) | 2021-05-11 | 2021-05-11 | Multi-station synchronous gripper for forging and pressing |
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Publication Number | Publication Date |
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CN215697694U true CN215697694U (en) | 2022-02-01 |
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CN202120991953.4U Expired - Fee Related CN215697694U (en) | 2021-05-11 | 2021-05-11 | Multi-station synchronous gripper for forging and pressing |
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CN (1) | CN215697694U (en) |
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2021
- 2021-05-11 CN CN202120991953.4U patent/CN215697694U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220201 |