CN215693980U - Reation kettle convenient to water-reducing agent production temperature and flow cooperative control - Google Patents
Reation kettle convenient to water-reducing agent production temperature and flow cooperative control Download PDFInfo
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- CN215693980U CN215693980U CN202122112465.4U CN202122112465U CN215693980U CN 215693980 U CN215693980 U CN 215693980U CN 202122112465 U CN202122112465 U CN 202122112465U CN 215693980 U CN215693980 U CN 215693980U
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Abstract
The utility model discloses a reaction kettle convenient for cooperative control of production temperature and flow of a water reducing agent, which comprises a support and a mixing box, wherein the mixing box is arranged on the support, a stirring mechanism is arranged inside the mixing box, a discharging pipe, a connecting pipe, a feeding hopper, a control mechanism and a heating sheet are arranged on the mixing box, the discharging pipe is arranged at the bottom of the mixing box, the connecting pipe is arranged at the top of the mixing box, the control mechanism is arranged inside the connecting pipe, the feeding hopper is arranged at the top of the connecting pipe, and the heating sheet is arranged on the side wall of the mixing box and is electrically connected with the control mechanism. The control mechanism and the connecting pipe are matched to control the stability of the reaction kettle according to the flow of the raw materials, so that the aim of cooperatively controlling the temperature and the flow is fulfilled, the raw materials are reacted more thoroughly, the production quality of the water reducing agent is improved, and the production efficiency of the water reducing agent is ensured.
Description
Technical Field
The utility model belongs to the technical field of water reducer production, and particularly relates to a reaction kettle convenient for cooperative control of production temperature and flow of a water reducer.
Background
The water reducing agent is an additive which can reduce the mixing water consumption and improve the strength of concrete under the condition of unchanged workability and cement consumption, or can save the cement consumption under the condition of unchanged workability and strength and is widely applied to projects such as highways, bridges, dams, tunnels, high-rise buildings and the like. The product is green and environment-friendly, is not flammable or explosive, and is safe to use. A reaction kettle used in the existing water reducing agent production process is generally controlled at normal temperature, and proper temperature cannot be provided according to different raw material flow, so that insufficient reaction is caused.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art, and provides the reaction kettle convenient for cooperative control of the production temperature and the flow rate of the water reducing agent.
In order to achieve the purpose, the utility model adopts the technical scheme that:
reation kettle convenient to water-reducing agent production temperature and flow cooperative control, including support and mixing box, the mixing box is installed on the support, has rabbling mechanism at the internally mounted of mixing box, installs row's material pipe, connecting pipe, feeder hopper, control mechanism and heating plate on the mixing box, arrange the material pipe and install the bottom at the mixing box, the top at the mixing box is installed to the connecting pipe, control mechanism installs the inside at the connecting pipe, the top at the connecting pipe is installed to the feeder hopper, the heating plate install on the lateral wall of mixing box and with control mechanism electric connection.
Preferably, still install the support frame at the top of mixing box, the feeder hopper is installed on the support frame, still installs feed mechanism on the support frame, feed mechanism installs on the support frame and establishes the inside at the feeder hopper, and the support frame is used for stabilizing the feeder hopper, can play the purpose that supports feed mechanism simultaneously, guarantees the stability that the material was imported, guarantees material production quality.
Preferably, the inside of feeder hopper is equipped with the baffle, open at the middle part of baffle has the through-hole, the through-hole cooperatees with feed mechanism, and the baffle is used for supporting the support raw materials, guarantees in the raw materials can follow the through-hole evenly input the connecting tube to guarantee input flow stability more.
Preferably, the stirring mechanism comprises a protective shell, a stirring motor, a first stirring shaft, a second stirring shaft, a first stirring blade and a second stirring blade, the protective shell is arranged at one side of the mixing box, a first gear and a second gear are arranged in the protective shell, the first stirring shaft is arranged in the mixing box, one end of the first stirring shaft penetrates through the side wall of the mixing box and extends into the protective shell, the second stirring shaft is arranged at one side of the first stirring shaft, one end of the second stirring shaft penetrates through the side wall of the mixing box and extends into the protective shell, the first gear is arranged on the first stirring shaft, the second gear is arranged on the second stirring shaft, the first gear is meshed with the second gear, the first stirring blade is arranged on the first stirring shaft, the second stirring blade is arranged on the second stirring shaft, and the first stirring blade and the second stirring blade are arranged in a crossed manner, agitator motor installs in one side of protective housing, and agitator motor's output shaft runs through the lateral wall of protective housing and extends to in the protective housing and be connected with first (mixing) shaft, and rabbling mechanism is used for stirring the raw materials, guarantees more thoroughly that the raw materials mixes, has improved the production quality of water-reducing agent.
Preferably, feed mechanism includes motor, spiral feeding shaft, the top at the support frame is installed to the motor, spiral feeding shaft establishes in the feeder hopper, and the bottom of spiral feeding shaft runs through the through-hole in baffle middle part and extends to the below of baffle, and the top of spiral feeding shaft runs through the output shaft that the support frame is connected with the motor, and feed mechanism is arranged in inputing the mixing box with the raw materials from the feeder hopper, and can guarantee that the in-process flow of input is the same, can not appear because the flow difference causes the heating of material inhomogeneous to influence the reaction mass of raw materials.
Preferably, the feeding mechanism further comprises a connecting rod and a scraper, the connecting rod is mounted on one side of the spiral feeding shaft, the scraper is mounted at one end of the connecting rod, the scraper can scrape the materials to the middle of the partition plate, and the materials can be input into the mixing box from the through hole in the partition plate.
Preferably, the control mechanism comprises a rotating part, a connecting rod, a rope, a winding seat, a switch board, a spring and a switch seat, the rotating part is arranged in the connecting pipe and is rotationally connected with the side wall of the connecting pipe, the connecting rod is arranged on the rotating part, the switch seat is arranged at the top of the mixing box, one end of the switch board is rotationally arranged on the switch seat, one end of the spring is arranged at the top of the mixing box, the other end of the spring is arranged on the lower surface of the switch board, the winding seat is arranged between the switch board and the rotating part, the winding seat is fixedly arranged at the top of the mixing box, one end of the rope is arranged at the other end of the connecting rod, the telescopic other end of the spring penetrates through the bottom of the winding seat and is arranged at one end of the switch board, the control mechanism can control the heating temperature of the heating piece, so as to realize the cooperative matching of the temperature and the flow, during the work, the rotating part rotates to drive the connecting rod to rotate, the connecting rod rotates the one end rebound that drives the rope, because the middle part of rope is in the below of wire winding seat, makes the other end of rope drive the one end of switch board around the switch seat downstream under the effect of wire winding seat to the realization is to the regulation of heating plate heating temperature, the flow of raw materials drives the turned angle who rotates the piece big more, and pulling switch plate turned angle is big more, and switch plate turned angle is big more the heating temperature of heating plate is high more, has consequently realized flow and temperature cooperative control's purpose.
Preferably, rotate the piece and include axis of rotation and fixed plate, the both ends of axis of rotation are rotated and are installed on the lateral wall of connecting pipe, and the both ends of axis of rotation all run through the lateral wall of connecting pipe and extend to the outside of connecting pipe, the fixed plate is equipped with two, and two fixed plate symmetries are installed in the both sides of axis of rotation, and two fixed plate levels set up, rotate the piece and are used for driving the connecting rod and rotate to realize driving switch board pivoted purpose, the fixed plate is used for blockking the flow of raw materials, drives the fixed plate rotation under the effect of gravity at the raw materials, thereby realizes driving connecting rod pivoted purpose.
The utility model has the beneficial effects that:
1) the stability in this device control mechanism and the cooperation of connecting pipe can come control reation kettle according to the flow of raw materials to reach temperature and flow cooperative control's purpose, guaranteed more thoroughly that the raw materials reacted, improved the production quality of water-reducing agent, guaranteed the production efficiency of water-reducing agent.
2) This device support frame is used for stabilizing the feeder hopper, can play the purpose that supports feed mechanism simultaneously, guarantees the stability that the material was input, guarantees material production quality.
3) The inside of this device feeder hopper is equipped with the baffle, open at the middle part of baffle has the through-hole, the through-hole cooperatees with feed mechanism, and the baffle is used for supporting the support raw materials, guarantees in the raw materials can evenly input the connecting tube from the through-hole to guarantee the stability more of input flow.
4) This device rabbling mechanism is used for stirring the raw materials, guarantees more thoroughly that the raw materials mixes, has improved the production quality of water-reducing agent.
5) This device feed mechanism is arranged in inputing the mixing box with the raw materials from the feeder hopper, and can guarantee that the in-process flow of input is the same, can not appear because the flow difference causes the heating of material inhomogeneous to influence the reaction quality of raw materials.
6) This device scraper blade can scrape the material to the middle part of baffle, guarantees that the material can be inputed into the mixing box in the through-hole in the baffle.
7) This device control mechanism can control the heating temperature of heating plate, thereby realize the cooperation of temperature and flow, in operation, it rotates and drives the connecting rod rotation to rotate the piece, the connecting rod rotates the one end rebound that drives the rope, because the middle part of rope is in the below of wire winding seat, make the other end of rope drive the one end of switch board around switch seat downstream under the effect of wire winding seat, thereby realize the regulation to heating plate heating temperature, the flow of raw materials drives the turned angle who rotates the piece more greatly more big, pulling switch board turned angle is big more, the big more heating temperature of heating plate of switch board turned angle is high more, consequently, flow and temperature cooperative control's purpose has been realized.
8) The rotating part of the device is used for driving the connecting rod to rotate, so that the purpose of driving the switch board to rotate is achieved, the fixed plate is used for blocking the flowing of the raw materials, the raw materials drive the fixed plate to rotate under the action of gravity, and the purpose of driving the connecting rod to rotate is achieved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the stirring mechanism of the present invention.
FIG. 3 is a schematic view of the structure of the feeding mechanism of the present invention.
Fig. 4 is a side view of the control mechanism of the present invention.
Fig. 5 is a schematic view showing the structure of a rotating member according to the present invention.
FIG. 6 is a schematic view showing an installation structure of the partition board according to the present invention.
In the figure: 1. a stirring mechanism; 101. a protective shell; 102. a stirring motor; 103. a first gear; 104. a second gear; 105. a second stirring shaft; 106. a second stirring blade; 107. a first stirring blade; 108. a first stirring shaft; 2. a discharge pipe; 3. a heating plate; 4. a mixing box; 5. a connecting pipe; 6. a feeding mechanism; 601. An electric motor; 602. a screw feed shaft; 603. a squeegee; 604. a connecting rod; 7. a feed hopper; 8. a control mechanism; 801. a connecting rod; 802. a rope; 803. a winding seat; 804. a switch base; 805. a switch plate; 806. a spring; 807. a rotating member; 808. a rotating shaft; 809. a fixing plate; 9. a support frame; 10. a support; 11. a partition plate; 12. and a through hole.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to fig. 1 to 6, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Reation kettle convenient to water-reducing agent production temperature and flow cooperative control, including support 10 and mixing box 4, mixing box 4 is installed on support 10, has rabbling mechanism 1 at the internally mounted of mixing box 4, installs row material pipe 2, connecting pipe 5, feeder hopper 7, control mechanism 8 and heating plate 3 on mixing box 4, arrange material pipe 2 and install the bottom at mixing box 4, the top at mixing box 4 is installed to connecting pipe 5, control mechanism 8 installs the inside at connecting pipe 5, the top at connecting pipe 5 is installed to feeder hopper 7, heating plate 3 install on mixing box 4's lateral wall and with 8 electric connection of control mechanism.
Still install support frame 9 at the top of mixing box 4, feeder hopper 7 is installed on support frame 9, still installs feed mechanism 6 on support frame 9, feed mechanism 6 installs on support frame 9 and establish in the inside of feeder hopper 7, and support frame 9 is used for stabilizing feeder hopper 7, can play the purpose of supporting feed mechanism 6 simultaneously, guarantees the stability that the material input, guarantees material production quality.
The inside of feeder hopper 7 is equipped with baffle 11, open at the middle part of baffle 11 has through-hole 12, through-hole 12 cooperatees with feed mechanism 6, and baffle 11 is used for supporting the support raw materials, guarantees in the raw materials can evenly input connecting pipe 5 from through-hole 12 to guarantee to input more stable of flow.
The stirring mechanism 1 comprises a protective shell 101, a stirring motor 102, a first stirring shaft 108, a second stirring shaft 105, a first stirring blade 107 and a second stirring blade 106, wherein the protective shell 101 is arranged at one side of the mixing box 4, a first gear 103 and a second gear 104 are arranged in the protective shell 101, the first stirring shaft 108 is arranged in the mixing box 4, one end of the first stirring shaft 108 penetrates through the side wall of the mixing box 4 and extends into the protective shell 101, the second stirring shaft 105 is arranged at one side of the first stirring shaft 108, one end of the second stirring shaft 105 penetrates through the side wall of the mixing box 4 and extends into the protective shell 101, the first gear 103 is arranged on the first stirring shaft 108, the second gear 104 is arranged on the second stirring shaft 105, the first gear 103 is meshed with the second gear 104, the first stirring blade 107 is arranged on the first stirring shaft 108, and the second stirring blade 106 is arranged on the second stirring shaft 105, and first stirring paddle blade 107 and second stirring paddle blade 106 cross arrangement, agitator motor 102 installs the one side at protective housing 101, and agitator motor 102's output shaft runs through the lateral wall of protective housing 101 and extends to in protective housing 101 and be connected with first (mixing) shaft 108, and rabbling mechanism 1 is used for stirring the raw materials, guarantees more thoroughly that the raw materials mixes, has improved the production quality of water-reducing agent.
During operation, agitator motor 102 drives first (mixing) shaft 108 and rotates, first (mixing) shaft 108 drives the rotation of first stirring paddle leaf 107, first (mixing) shaft 108 rotates and drives first gear 103 and rotates, first gear 103 meshes with second gear 104 mutually to drive second gear 104 and rotate, second gear 104 rotates and drives second (mixing) shaft 105 and rotates, second (mixing) shaft 105 rotates and drives second stirring paddle leaf 106 and rotates, second stirring paddle leaf 106 stirs the raw materials with first stirring paddle leaf 107 simultaneously, guarantee the reaction quality of raw materials
The feeding mechanism 6 comprises a motor 601 and a spiral feeding shaft 602, the motor 601 is installed at the top of the supporting frame 9, the spiral feeding shaft 602 is arranged in the feeding hopper 7, the bottom of the spiral feeding shaft 602 penetrates through the through hole 12 in the middle of the baffle and extends to the lower side of the baffle, the top of the spiral feeding shaft 602 penetrates through the supporting frame 9 and is connected with an output shaft of the motor 601, the feeding mechanism 6 is used for inputting raw materials into the mixing box 4 from the feeding hopper 7, the flow in the input process can be ensured to be the same, uneven heating of the materials due to different flows can not occur, and therefore the reaction quality of the raw materials is affected.
The feeding mechanism 6 further comprises a connecting rod 604 and a scraper 603, the connecting rod 604 is mounted on one side of the spiral feeding shaft 602, the scraper 603 is mounted at one end of the connecting rod 604, and the scraper 603 can scrape the material towards the middle of the partition plate 11, so that the material can be input into the mixing box 4 from the through hole 12 in the partition plate 11.
The control mechanism 8 includes a rotation member 807, a connection rod 801, a rope 802, a winding seat 803, a switch plate 805, a spring 806, a switch seat 804, the rotation member 807 is installed inside the connection pipe 5 and rotatably connected with the side wall of the connection pipe 5, the connection rod 801 is installed on the rotation member 807, the switch seat 804 is installed on the top of the mixing box 4, one end of the switch plate 805 is rotatably installed on the switch seat 804, one end of the spring 806 is installed on the top of the mixing box 4, the other end is installed on the lower surface of the switch plate 805, the winding seat 803 is arranged between the switch plate 805 and the rotation member 807, the winding seat 803 is fixedly installed on the top of the mixing box 4, one end of the rope 802 is installed on the other end of the connection rod 801, the other end of the rope passes through the bottom of the winding seat 803 and is installed on one end of the switch plate 805, the control mechanism 8 can control the heating temperature of the heating plate 3, thereby realize the cooperation of temperature and flow, in operation, it rotates and drives connecting rod 801 to rotate, connecting rod 801 rotates and drives the one end rebound of rope 802, because the middle part of rope 802 is in the below of wire winding seat 803, make the other end of rope 802 drive the one end of switch plate 805 around switch seat 804 downstream under the effect of wire winding seat 803, thereby realize the regulation to heating plate 3 heating temperature, the flow of raw materials is big more and drives the turned angle of rotating piece 807 big more, it is big more to pull switch plate 805 turned angle, the big more of switch plate 805 turned angle is high more and the heating temperature of heating plate 3 is high more, consequently, realized flow and temperature cooperative control's purpose, only need the staff to reset switch plate 805 after the work is accomplished can.
Wherein spring 806 plays the effect of buffering, prevents that instantaneous flow from great causing the instantaneous heating temperature too high, influences normal raw materials reaction.
The rotation piece 807 includes rotation axis 808 and fixed plate 809, the both ends of rotation axis 808 are rotated and are installed on the lateral wall of connecting pipe 5, and the both ends of rotation axis 808 all run through the lateral wall of connecting pipe 5 and extend to the outside of connecting pipe 5, fixed plate 809 is equipped with two, two fixed plate 809 symmetries are installed in the both sides of rotation axis 808, and two fixed plate 809 levels set up, rotation piece 807 is used for driving connecting rod 801 to rotate, thereby realize driving switch plate 805 pivoted purpose, fixed plate 809 is used for blockking the flow of raw materials, drive fixed plate 809 under the effect of gravity at the raw materials and rotate, thereby realize driving connecting rod 801 pivoted purpose.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.
Claims (8)
1. Reation kettle convenient to water-reducing agent production temperature and flow cooperative control, including support and mixing box, the mixing box is installed on the support, has rabbling mechanism at the internally mounted of mixing box, and its characterized in that installs row material pipe, connecting pipe, feeder hopper, control mechanism and heating plate on the mixing box, arrange the material pipe and install the bottom at the mixing box, the top at the mixing box is installed to the connecting pipe, control mechanism installs the inside at the connecting pipe, the top at the connecting pipe is installed to the feeder hopper, the heating plate install on the lateral wall of mixing box and with control mechanism electric connection.
2. The reaction kettle convenient for cooperative control of water reducer production temperature and flow according to claim 1, characterized in that a support frame is further installed at the top of the mixing box, the feed hopper is installed on the support frame, a feeding mechanism is further installed on the support frame, and the feeding mechanism is installed on the support frame and is arranged inside the feed hopper.
3. The reaction kettle convenient for cooperative control of water reducer production temperature and flow according to claim 2, characterized in that a partition plate is arranged inside the feed hopper, a through hole is formed in the middle of the partition plate, and the through hole is matched with the feeding mechanism.
4. The reaction kettle convenient for cooperative control of water reducer production temperature and flow according to claim 1, wherein the stirring mechanism comprises a protective shell, a stirring motor, a first stirring shaft, a second stirring shaft, a first stirring blade and a second stirring blade, the protective shell is installed at one side of the mixing box, a first gear and a second gear are installed in the protective shell, the first stirring shaft is installed in the mixing box, one end of the first stirring shaft penetrates through the side wall of the mixing box and extends into the protective shell, the second stirring shaft is installed at one side of the first stirring shaft, one end of the second stirring shaft penetrates through the side wall of the mixing box and extends into the protective shell, the first gear is installed on the first stirring shaft, the second gear is installed on the second stirring shaft, the first gear is meshed with the second gear, and the first stirring blade is installed on the first stirring shaft, second stirring paddle installs on the second (mixing) shaft, and first stirring paddle and second stirring paddle set up alternately, agitator motor installs the one side at the protective housing, and agitator motor's output shaft runs through the lateral wall of protective housing and extends to in the protective housing and be connected with first (mixing) shaft.
5. The reaction kettle convenient for cooperative control of water reducing agent production temperature and flow rate as claimed in claim 3, wherein the feeding mechanism comprises a motor and a screw feeding shaft, the motor is mounted at the top of the supporting frame, the screw feeding shaft is arranged in the feed hopper, the bottom of the screw feeding shaft penetrates through the through hole in the middle of the baffle and extends to the lower part of the baffle, and the top of the screw feeding shaft penetrates through the supporting frame and is connected with the output shaft of the motor.
6. The reaction kettle convenient for cooperative control of water reducer production temperature and flow according to claim 5, wherein the feeding mechanism further comprises a connecting rod and a scraper, the connecting rod is installed on one side of the screw feeding shaft, and the scraper is installed at one end of the connecting rod.
7. The reaction kettle convenient for cooperative control of water reducer production temperature and flow according to claim 1, wherein the control mechanism comprises a rotating member, a connecting rod, a rope, a winding seat, a switch board, a spring and a switch seat, the rotating member is installed inside the connecting pipe and is connected with the side wall of the connecting pipe in a rotating manner, the connecting rod is installed on the rotating member, the switch seat is installed at the top of the mixing box, one end of the switch board is installed on the switch seat in a rotating manner, one end of the spring is installed at the top of the mixing box, the other end of the spring is installed on the lower surface of the switch board, the winding seat is arranged between the switch board and the rotating member, the winding seat is fixedly installed at the top of the mixing box, one end of the rope is installed at the other end of the connecting rod, and the other end of the rope penetrates through the bottom of the winding seat and is installed at one end of the switch board.
8. The reaction kettle convenient for cooperative control of water reducer production temperature and flow according to claim 7, wherein the rotating member comprises a rotating shaft and two fixing plates, the two ends of the rotating shaft are rotatably installed on the side wall of the connecting pipe, the two ends of the rotating shaft extend to the outer side of the connecting pipe through the side wall of the connecting pipe, the two fixing plates are symmetrically installed on the two sides of the rotating shaft, and the two fixing plates are horizontally arranged.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122112465.4U CN215693980U (en) | 2021-09-02 | 2021-09-02 | Reation kettle convenient to water-reducing agent production temperature and flow cooperative control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122112465.4U CN215693980U (en) | 2021-09-02 | 2021-09-02 | Reation kettle convenient to water-reducing agent production temperature and flow cooperative control |
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| CN215693980U true CN215693980U (en) | 2022-02-01 |
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| CN202122112465.4U Active CN215693980U (en) | 2021-09-02 | 2021-09-02 | Reation kettle convenient to water-reducing agent production temperature and flow cooperative control |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115779720A (en) * | 2023-01-31 | 2023-03-14 | 华安(深圳)新材料有限公司 | Mixing device and mixing method for processing high polymer material |
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2021
- 2021-09-02 CN CN202122112465.4U patent/CN215693980U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115779720A (en) * | 2023-01-31 | 2023-03-14 | 华安(深圳)新材料有限公司 | Mixing device and mixing method for processing high polymer material |
| CN115779720B (en) * | 2023-01-31 | 2023-10-24 | 华安(深圳)新材料有限公司 | Mixing device and mixing method for processing high polymer materials |
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