CN110116457A - A kind of concrete batch plant - Google Patents
A kind of concrete batch plant Download PDFInfo
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- CN110116457A CN110116457A CN201910530722.0A CN201910530722A CN110116457A CN 110116457 A CN110116457 A CN 110116457A CN 201910530722 A CN201910530722 A CN 201910530722A CN 110116457 A CN110116457 A CN 110116457A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0818—Charging or discharging gates or chutes; Sealing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
- B28C7/167—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure by means of a screw conveyor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
Description
技术领域technical field
本发明涉及混凝土机械设备领域,具体涉及一种混凝土搅拌设备。The invention relates to the field of concrete mechanical equipment, in particular to a concrete mixing equipment.
背景技术Background technique
混凝土搅拌机是把水泥、砂石骨料和水混合并拌制成混凝土混合料的机械。主要由拌筒、加料和卸料机构、供水系统、原动机、传动机构、机架和支承装置等组成。按工作性质分间歇式(分批式)和连续式;按搅拌原理分自落式和强制式;按安装方式分固定式和移动式;按出料方式分倾翻式和非倾翻式;按拌筒结构形式分梨式、鼓筒式、双锥、圆盘立轴式和圆槽卧轴式等。A concrete mixer is a machine that mixes cement, sand and gravel aggregates and water and mixes them into concrete mixtures. It is mainly composed of mixing drum, feeding and unloading mechanism, water supply system, prime mover, transmission mechanism, frame and supporting device. According to the nature of the work, it can be divided into batch type (batch type) and continuous type; according to the stirring principle, it can be divided into self-falling type and forced type; according to the installation method, it can be divided into fixed type and mobile type; According to the structure of the mixing drum, it can be divided into pear type, drum type, double cone type, disc vertical shaft type and circular groove horizontal shaft type.
公开号为CN107571395A的中国发明专利公开了一种便于打开清理的混凝土搅拌机。其包括混凝土搅拌机本体,所述混凝土搅拌机本体的右侧面分别固定连接有电机和保护罩,所述电机位于保护罩的内部,所述电机的输出端通过联轴器固定连接有转轴,所述混凝土搅拌机本体的内部设置有搅拌叶。Publication number is that the Chinese invention patent of CN107571395A discloses a kind of concrete mixer that is convenient to open and clean. It includes a concrete mixer body, the right side of the concrete mixer body is fixedly connected with a motor and a protective cover, the motor is located inside the protective cover, and the output end of the motor is fixedly connected with a rotating shaft through a coupling. The interior of the concrete mixer body is provided with stirring blades.
该混凝土搅拌机,需将原物料输送进混凝土搅拌机本体内,通过电机带动搅拌叶对混凝土搅拌机本体内的原物料进行搅拌。为了使原物料能够充分混合搅拌,一定要保障搅拌时长,才不易出现搅拌不均匀的情况。The concrete mixer needs to transport raw materials into the concrete mixer body, and the motor drives the stirring blades to stir the raw materials in the concrete mixer body. In order to fully mix and stir the raw materials, it is necessary to ensure a long stirring time so that uneven mixing is not easy to occur.
发明内容Contents of the invention
本发明的目的是提供一种混凝土搅拌设备,其优点是提高了混凝土搅拌设备的搅拌效率。The object of the present invention is to provide a concrete mixing equipment, which has the advantage of improving the mixing efficiency of the concrete mixing equipment.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种混凝土搅拌设备,包括搅拌机本体,搅拌机本体上方开设有进料口,所述搅拌机本体内位于进料口的下方设置有对原物料进行疏散的离心疏散装置,所述离心疏散装置的周围设置有环形混料腔,环形混料腔内设置有对分散物料进行混合搅拌的辅助搅拌装置,所述环形混料腔内底部连通设置有输料腔,输料腔一端开设有出料口,输料腔内设置有带动混凝土从出料口排出的输料装置;A kind of concrete mixing equipment, comprising a mixer body, a feed inlet is opened above the mixer body, a centrifugal evacuation device for evacuating raw materials is arranged in the mixer body below the feed inlet, and surroundings of the centrifugal evacuation device are arranged There is an annular mixing chamber, and an auxiliary stirring device for mixing and stirring the dispersed materials is arranged in the annular mixing chamber. The bottom of the annular mixing chamber is connected with a feeding chamber, and one end of the feeding chamber is provided with an outlet. The material chamber is equipped with a material conveying device that drives the concrete to be discharged from the material outlet;
离心疏散装置包括设置在搅拌机本体位于进料口下方的挡料板,以及架设在环形混料腔中驱动挡料板转动的驱动电机。The centrifugal evacuation device includes a material baffle plate arranged under the feed inlet of the mixer body, and a drive motor installed in the annular mixing chamber to drive the material baffle plate to rotate.
通过上述技术方案,混凝土的原物料会通过搅拌机本体上方的进料口进入到搅拌机本体内,由于同种的原料料进入到搅拌机本体内会造成同种物料的堆积,从而影响到搅拌时长,而本发明中物料进入到搅拌机本体内,驱动电机带动挡料板转动,从而使得物料与挡料板接触后被均匀的甩在环形混料腔中,使得物料分散的更加均匀,再通过辅助搅拌装置,对环形混料腔中各区域的物料进行分区域的搅拌,由于物料的分散,也使得混合效率提高,减少了搅拌时长,经搅拌后的物料落入进输料腔中,经最后的输料装置的搅拌输送,将物料从出料口排出,完成最终的混凝土搅拌。Through the above technical scheme, the raw materials of the concrete will enter the mixer body through the feeding port above the mixer body. Since the same kind of raw materials enter the mixer body, the accumulation of the same material will be caused, thereby affecting the mixing time. In the present invention, the material enters the mixer body, and the driving motor drives the baffle plate to rotate, so that the material is evenly thrown into the ring-shaped mixing chamber after contacting the baffle plate, so that the material is dispersed more evenly, and then passed through the auxiliary stirring device , the materials in each area in the annular mixing chamber are stirred in different regions. Due to the dispersion of the materials, the mixing efficiency is also improved and the stirring time is reduced. The stirred materials fall into the feeding chamber, and after the final feeding The mixing and conveying of the material device, the material is discharged from the discharge port, and the final concrete mixing is completed.
本发明进一步设置为:所述挡料板下方设置有一与挡料板固定连接的支撑架,所述挡料板的边沿设置有调节物料输送速度的调速机构,所述调速机构包括铰接在挡料板边沿处的若干个调位板,以及设置在支撑架内带动若干个调位板与挡料板转动,调整挡料板与搅拌机本体内壁之间空隙的第一驱动组件,所述驱动电机竖直架设在环形混料腔的中部,所述驱动电机的输出轴与支撑架固定连接。The present invention is further configured as follows: a support frame fixedly connected with the material retaining plate is provided under the material retaining plate, and a speed regulating mechanism for adjusting the conveying speed of the material is provided on the edge of the material retaining plate, and the speed regulating mechanism includes a Several position adjustment plates at the edge of the material baffle, and the first driving assembly arranged in the support frame to drive several position adjustment plates and the material baffle to rotate, and to adjust the gap between the material baffle and the inner wall of the mixer body. The motor is erected vertically in the middle of the annular mixing chamber, and the output shaft of the driving motor is fixedly connected with the support frame.
通过上述技术方案,驱动电机工作带动挡料板转动,从而随着挡料板的转动,将接触在挡料板上的物料甩入环形混料腔中,为了使进入到环形混料腔中的物料能够充分的得到搅拌,调速机构的设置可以调整物料进入到环形混料腔中的量,从而使环形混料腔中的物料能够充分得到混合。通过第一驱动组件的工作,带动调位板与挡料板之间发生转动,从而调整调位板与搅拌机本体内部之间的空隙,从而影响到物料进入到环形混料腔中的速度,便于调控环形混料腔中的搅拌速度。Through the above technical scheme, the driving motor drives the material baffle to rotate, so that with the rotation of the material baffle, the materials that are in contact with the material baffle are thrown into the annular mixing chamber. The materials can be fully stirred, and the setting of the speed regulating mechanism can adjust the amount of materials entering the annular mixing chamber, so that the materials in the annular mixing chamber can be fully mixed. Through the work of the first driving component, the rotation between the positioning plate and the baffle plate is driven, thereby adjusting the gap between the positioning plate and the inside of the mixer body, thereby affecting the speed at which the material enters the annular mixing chamber, which is convenient Regulate the stirring speed in the annular mixing chamber.
本发明进一步设置为:所述第一驱动组件包括固定在支撑架上方的伺服电机,与伺服电机输出轴同轴固接的螺杆,与螺杆螺纹连接的螺母,以及设置在螺母周面的若干个驱动杆,所述驱动杆数量与调位板数量一一对应,所述驱动杆的一端铰接在调位板的下表面,驱动杆的另一端铰接在螺母的周面上。The present invention is further set as follows: the first driving assembly includes a servo motor fixed above the support frame, a screw coaxially fixed to the output shaft of the servo motor, a nut threadedly connected with the screw rod, and several Driving rods, the number of the driving rods corresponds to the number of the positioning plates one by one, one end of the driving rods is hinged on the lower surface of the positioning plate, and the other end of the driving rods is hinged on the peripheral surface of the nut.
通过上述技术方案,伺服电机工作,带动螺杆转动,由于驱动杆的端部受到了调位板的限位作用,从而带动螺母与螺杆的螺纹连接,使得螺母沿螺杆的长度方向滑移,使得调位板与挡料板之间发生转动,从而调整调位板与搅拌机本体内壁之间的空隙大小,第一驱动组件结构简单,便于维护。Through the above technical solution, the servo motor works to drive the screw to rotate. Since the end of the driving rod is limited by the position adjustment plate, it drives the threaded connection between the nut and the screw, so that the nut slides along the length direction of the screw, making the adjustment Rotation occurs between the positioning plate and the baffle plate, thereby adjusting the size of the gap between the positioning plate and the inner wall of the mixer body. The first driving assembly has a simple structure and is convenient for maintenance.
本发明进一步设置为:所述挡料板的上表面固接有若干个对物料进行拨动的拨板。The present invention is further configured as follows: the upper surface of the material retaining plate is fixedly connected with several dials for moving the materials.
通过上述技术方案,当挡料板转动的过程中,带动拨板旋转,从而使得物料掉落在挡料板上方时,拨板能够将物料向环形混料腔中进行拨动,提高了对物料拨动的效率。Through the above technical scheme, when the material baffle plate is rotating, it drives the dial to rotate, so that when the material falls above the material baffle plate, the dial can move the material into the annular mixing chamber, which improves the efficiency of the material. Toggle efficiency.
本发明进一步设置为:所述环形混料腔内竖直设置有若干个转动轴,转动轴与搅拌机本体转动连接,每个转动轴的周面上同轴固接有第一螺旋叶片,所述转动轴的上方设置有同时驱动若干个转动轴同时转动的第二驱动组件。The present invention is further configured as follows: several rotating shafts are vertically arranged in the annular mixing chamber, and the rotating shafts are rotationally connected with the mixer body, and a first helical blade is coaxially fixed on the peripheral surface of each rotating shaft. The top of the rotating shaft is provided with a second driving assembly that simultaneously drives several rotating shafts to rotate simultaneously.
通过上述技术方案,物料进入到环形混料腔内后,第二驱动组件带动所有转动轴转动,使得转动轴上面的第一螺旋叶片对环形混料腔内的物料进行混合搅拌,从而提高了环形混料腔内的物料混合效率。Through the above technical scheme, after the material enters the annular mixing chamber, the second drive assembly drives all the rotating shafts to rotate, so that the first helical blade on the rotating shaft can mix and stir the materials in the annular mixing chamber, thereby improving the circular mixing chamber. Material mixing efficiency in the mixing chamber.
本发明进一步设置为:所述第二驱动组件包括同轴固接在每个转动轴上端的齿轮,齿轮之间相互啮合,搅拌机本体上固接有第二电机,第二电机的输出轴与其中一个转动轴同轴固接。The present invention is further configured as follows: the second drive assembly includes gears coaxially fixed on the upper end of each rotating shaft, the gears mesh with each other, a second motor is fixed on the mixer body, and the output shaft of the second motor is connected to the A rotating shaft is coaxially fixed.
通过上述技术方案,第二电机启动,带动其中一个转动轴转动,并通过齿轮之间的相互啮合,带动其余的转动轴转动,并使所有的第一螺旋叶片对环形混料腔内的物料进行混合搅拌,通过第二电机的独立工作,就可实现所有转动轴的转动,从而减少了能耗,提高了维护效率。Through the above technical solution, the second motor starts to drive one of the rotating shafts to rotate, and through the mutual meshing between the gears, drives the rest of the rotating shafts to rotate, and makes all the first helical blades to carry out the material in the annular mixing chamber. For mixing and stirring, the rotation of all rotating shafts can be realized through the independent work of the second motor, thereby reducing energy consumption and improving maintenance efficiency.
本发明进一步设置为:所述环形混料腔中的底部连通设置有一聚料斗,聚料斗的底部与输料腔相互连通。The present invention is further provided that: the bottom of the annular mixing chamber is communicated with a gathering hopper, and the bottom of the gathering hopper communicates with the feeding chamber.
通过上述技术方案,聚料斗的设置对环形混料腔内的各个区域的物料起到了集中收集的作用,从而便于对物料进行集中搅拌处理。Through the above technical solution, the setting of the gathering hopper can centrally collect the materials in each area in the annular mixing chamber, thereby facilitating the centralized mixing and processing of the materials.
本发明进一步设置为:所述聚料斗的内周面上沿聚料斗的高度方向固接有第二螺旋叶片。The present invention is further provided that: the inner peripheral surface of the gathering hopper is fixedly connected with a second helical blade along the height direction of the gathering hopper.
通过上述技术方案,第二螺旋叶片设置在聚料斗的内周面上,从而对环形混料腔内的物料起到了辅助承接的作用,减缓了物料从环形混料腔内下落的速度。而且物料在聚料斗向下流动的过程中,第二螺旋叶片也减缓了物料的流动速度,有助于对混凝土充分的混合。Through the above technical solution, the second helical blade is arranged on the inner peripheral surface of the gathering hopper, thereby playing an auxiliary role in receiving the materials in the annular mixing chamber and slowing down the falling speed of the materials from the annular mixing chamber. Moreover, when the material flows downward in the aggregate hopper, the second helical blade also slows down the flow velocity of the material, which helps to fully mix the concrete.
本发明进一步设置为:所述聚料斗的中部设置有对聚合后的物料进行混合的混料机构,混料机构包括架设在环形混料腔中部的主动电机,主动电机竖直设置,主动电机的输出轴同轴固接有连接轴,连接轴的周面上固接有若干个搅拌叶片。The present invention is further configured as follows: the middle part of the gathering hopper is provided with a mixing mechanism for mixing the polymerized materials, the mixing mechanism includes an active motor erected in the middle of the annular mixing chamber, the active motor is vertically arranged, and the active motor A connecting shaft is fixedly connected to the output shaft coaxially, and several stirring blades are fixedly connected to the peripheral surface of the connecting shaft.
通过上述技术方案,当环形混料腔内的物料流入到聚料斗内后,主动电机启动,带动连接轴转动,从而使搅拌叶片对聚料斗内的物料进行搅拌,物料在搅拌的过程中会顺由第二螺旋叶片的螺旋方向向下流动,由于第二螺旋叶片的设置,减缓了物料的流动速度,从而提高了物料的搅拌效率。Through the above technical scheme, when the materials in the annular mixing chamber flow into the gathering hopper, the active motor starts to drive the connecting shaft to rotate, so that the stirring blades can stir the materials in the gathering hopper, and the materials will flow smoothly during the stirring process. Flowing downward from the helical direction of the second helical blade, due to the setting of the second helical blade, the flow speed of the material is slowed down, thereby improving the mixing efficiency of the material.
本发明进一步设置为:所述输料机构包括设置在输料腔内的输送轴,输送轴沿输料腔的长度方向布设,并与输料腔内壁转动连接,输送轴背离输料口的端部设置有驱动输送轴转动的第三电机,输送轴的周面上固接有第三螺旋叶片。The present invention is further configured as follows: the conveying mechanism includes a conveying shaft arranged in the conveying chamber, the conveying shaft is arranged along the length direction of the conveying chamber, and is rotatably connected with the inner wall of the conveying chamber, and the end of the conveying shaft is away from the conveying port The third motor for driving the conveying shaft to rotate is arranged on the upper part, and the third helical blade is fixedly connected to the peripheral surface of the conveying shaft.
通过上述技术方案,当混凝土流入进输料腔内时,第三电机工作,带动输送轴转动,使得第三螺旋叶片在输料腔内搅动,从而带动混凝土在输料腔内搅拌的同时向输料口的方向输送,并将混凝土从输料口中排出。Through the above technical scheme, when the concrete flows into the feeding chamber, the third motor works to drive the conveying shaft to rotate, so that the third helical blade stirs in the feeding chamber, thereby driving the concrete to the conveying chamber while stirring in the feeding chamber. Convey in the direction of the feeding port, and discharge the concrete from the feeding port.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
一、提高了搅料效率。通过挡料板的转动,从而带动物料均匀的分散在环形混料腔中,通过第一螺旋叶片对环形混料腔中的物料进行搅拌,从而提高了混凝土的搅拌效率;1. Improve the mixing efficiency. Through the rotation of the baffle plate, the materials are evenly dispersed in the annular mixing chamber, and the materials in the annular mixing chamber are stirred by the first helical blade, thereby improving the mixing efficiency of concrete;
二、控制了物料的进料速度。伺服电机工作,带动螺杆转动,由于驱动杆的端部受到了调位板的限位作用,从而带动螺母与螺杆的螺纹连接,使得螺母沿螺杆的长度方向滑移,使得调位板与挡料板之间发生转动,从而调整调位板与搅拌机本体内壁之间的空隙大小,调整物料进入到环形混料腔内的速度。Second, the feeding speed of the material is controlled. The servo motor works to drive the screw to rotate. Since the end of the driving rod is limited by the position adjustment plate, it drives the threaded connection between the nut and the screw, so that the nut slides along the length of the screw, so that the position adjustment plate and the stopper Rotation occurs between the plates, thereby adjusting the size of the gap between the adjusting plate and the inner wall of the mixer body, and adjusting the speed at which the material enters the annular mixing chamber.
附图说明Description of drawings
图1是体现混凝土搅拌设备的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the concrete mixing plant;
图2是体现搅拌机本体内部结构示意图;Fig. 2 is a schematic diagram showing the internal structure of the mixer body;
图3是图2细节A处的放大图;Fig. 3 is an enlarged view of detail A in Fig. 2;
图4是体现调速机构工作时的状态图;Fig. 4 is a state diagram reflecting the operation of the speed regulating mechanism;
图5是体现第二驱动组件的结构示意图。Fig. 5 is a schematic structural diagram embodying the second drive assembly.
图中,1、搅拌机本体;11、进料口;12、固定管;121、第一支撑板;123、第二支撑板;13、连接杆;14、环形混料腔;15、承托盘;2、进料斗;21、连通口;3、聚料斗;31、支撑柱;32、第二螺旋叶片;4、输料腔;41、出料口;5、离心疏散装置;51、驱动电机;52、支撑架;521、固定板;522、支撑杆;53、挡料板;54、拨板;55、调速机构;551、调位板;552、第一驱动组件;5521、伺服电机;5522、螺杆;5523、螺母;5524、驱动杆;6、辅助搅拌装置;61、转动轴;62、第一螺旋叶片;63、第二驱动组件;631、齿轮;632、第二电机;7、混料机构;71、主动电机;72、连接轴;73、搅拌叶片;8、输料机构;81、第三电机;82、输送轴;83、第三螺旋叶片。In the figure, 1. mixer body; 11. feed inlet; 12. fixed pipe; 121. first support plate; 123. second support plate; 13. connecting rod; 14. annular mixing chamber; 15. supporting tray; 2. Feed hopper; 21. Connecting port; 3. Gathering hopper; 31. Support column; 32. Second spiral blade; 4. Conveyor chamber; 41. Discharge port; 5. Centrifugal evacuation device; 51. Drive motor ;52, support frame; 521, fixed plate; 522, support rod; 53, retaining plate; 54, dial plate; 55, speed regulating mechanism; 551, position adjustment plate; ; 5522, screw rod; 5523, nut; 5524, drive rod; 6, auxiliary stirring device; , mixing mechanism; 71, active motor; 72, connecting shaft; 73, stirring blade; 8, feeding mechanism; 81, third motor; 82, conveying shaft; 83, third spiral blade.
具体实施方式Detailed ways
一种混凝土搅拌设备,如图1所示,包括圆柱形的搅拌机本体1,搅拌机本体1上表面的中部开设有进料口11(此处如图2所示),搅拌机本体1上方设置有与搅拌机本体1相互连通的进料斗2,搅拌机本体1下方设置有与搅拌机本体1相互连通聚料斗3,聚料斗3下方设置有与聚料斗3相互连通的输料腔4。聚料斗3的周面竖直立设有四个对搅拌机本体1进行支撑的支撑柱31。A kind of concrete mixing equipment, as shown in Figure 1, includes a cylindrical mixer body 1, the middle part of the upper surface of the mixer body 1 is provided with a feed port 11 (here shown in Figure 2), and the top of the mixer body 1 is provided with a The mixer body 1 communicates with the feeding hopper 2, and the mixer body 1 is provided with a gathering hopper 3 communicating with the mixer body 1, and the gathering hopper 3 is provided with a material delivery chamber 4 communicating with the gathering hopper 3. Four supporting columns 31 for supporting the mixer body 1 are vertically provided on the surrounding surface of the gathering hopper 3 .
如图1所示,进料斗2的上方为封口设置,进料斗2的上表面开设有四个用于连通不同物料的连通口21,便于对配比后的物料灌入到搅拌机本体1内。As shown in Figure 1, the top of the feed hopper 2 is sealed, and the upper surface of the feed hopper 2 is provided with four communication ports 21 for connecting different materials, so that the materials after matching are conveniently poured into the mixer body 1 Inside.
如图2所示,搅拌机本体1内设置有一与搅拌机同轴设置的固定管12,并且固定管12与搅拌机本体1内壁之间设置有若干个连接杆13,连接杆13的两端分别与搅拌机本体1内壁和固定管12外壁之间固定连接,从而使搅拌机本体1内形成一个环形混料腔14。固定管12的上端口设置有一对从进料口11进入的物料进行疏散的离心疏散装置5。As shown in Figure 2, a fixed tube 12 coaxial with the mixer is arranged in the mixer body 1, and several connecting rods 13 are arranged between the fixed tube 12 and the inner wall of the mixer body 1, and the two ends of the connecting rod 13 are connected with the mixer respectively. The inner wall of the main body 1 is fixedly connected with the outer wall of the fixed pipe 12 , so that an annular mixing chamber 14 is formed in the mixer main body 1 . The upper port of the fixed pipe 12 is provided with a pair of centrifugal evacuation devices 5 for evacuating the materials entering from the feed port 11 .
如图3所示,固定管12内壁上水平固接有一第一支撑板121。上述离心疏散装置5包括竖直固接在第一支撑板121上表面的驱动电机51,驱动电机51与搅拌机本体1同轴设置,驱动电机51的输出轴上固接有一支撑架52,支撑架52上方固接有一挡料板53。支撑架52包括与驱动电机51输出轴垂直固接的固定板521,以及竖直固接在固定板521上表面的若干个支撑杆522,支撑杆522的另一端与挡料板53的底面固定连接。挡料板53为中部向搅拌机本体1进料口11方向凸起设置的弧形板,当物料通过进料斗2进入到搅拌机本体1内部时,驱动电机51启动,带动挡料板53旋转,从而使得物料在接触到挡料板53的同时,会被挡料板53甩入环形混料腔14内,由于挡料板53为弧形,从而对物料起到了引流的作用。而且挡料板53的上表面还竖直固接有四个拨板54,拨板54以挡料板53的中心为圆心均匀分布在挡料板53的上表面。当挡料板53转动的过程中,带动拨板54高速旋转,从而提高了与物料接触的面积,提高了物料进入到环形混料腔14内的效率,也使得物料进入到环形混料腔14内更加均匀。As shown in FIG. 3 , a first support plate 121 is fixed horizontally on the inner wall of the fixed pipe 12 . The above-mentioned centrifugal evacuation device 5 comprises a drive motor 51 vertically fixed on the upper surface of the first support plate 121, the drive motor 51 is coaxially arranged with the mixer body 1, and a support frame 52 is fixedly connected to the output shaft of the drive motor 51, the support frame A baffle plate 53 is fixedly connected above the 52 . The support frame 52 includes a fixed plate 521 vertically fixed to the output shaft of the drive motor 51, and several support rods 522 vertically fixed on the upper surface of the fixed plate 521. The other end of the support rod 522 is fixed to the bottom surface of the material retainer 53 connect. The baffle plate 53 is an arc-shaped plate protruding from the middle part toward the feed port 11 of the mixer body 1. When the material enters the interior of the mixer body 1 through the feed hopper 2, the driving motor 51 starts to drive the material baffle plate 53 to rotate. Therefore, when the material touches the baffle plate 53, it will be thrown into the annular mixing chamber 14 by the baffle plate 53. Since the material baffle plate 53 is arc-shaped, it can drain the material. And the upper surface of the material retaining plate 53 is also vertically fixed with four dials 54, and the dials 54 are evenly distributed on the upper surface of the material retaining plate 53 with the center of the material retaining plate 53 as the center of circle. When the baffle plate 53 rotates, it drives the dial 54 to rotate at a high speed, thereby increasing the area in contact with the material, improving the efficiency of the material entering the annular mixing chamber 14, and making the material enter the annular mixing chamber 14 more uniform inside.
如图3和图4所示,支撑架52上还设置有控制物料进入到环形混料腔14流速的调速机构55。调速机构55包括设置在挡料板53边沿处的六个调位板551,调位板551均匀的排布在调位板551的周面并与挡料板53相互铰接,调位板551的倾斜弧度与挡料板53的倾斜趋势相同,而且调位板551与挡料板53的铰接轴与驱动电机51的输出轴相互垂直。固定板521上还设置有带动调位板551摆动,用于调整调位板551与搅拌机本体1内壁之间空隙的第一驱动组件552。As shown in FIG. 3 and FIG. 4 , the support frame 52 is also provided with a speed regulating mechanism 55 for controlling the flow rate of the material entering the annular mixing chamber 14 . The speed regulating mechanism 55 includes six positioning plates 551 arranged on the edge of the material retaining plate 53. The positioning plates 551 are evenly arranged on the peripheral surface of the positioning plate 551 and are hinged with the material retaining plate 53. The positioning plates 551 The radian of inclination is the same as the inclination tendency of the material retaining plate 53, and the hinge axis of the positioning plate 551 and the material retaining plate 53 and the output shaft of the driving motor 51 are perpendicular to each other. The fixing plate 521 is also provided with a first drive assembly 552 that drives the position adjusting plate 551 to swing and is used to adjust the gap between the position adjusting plate 551 and the inner wall of the mixer body 1 .
如图3和图4所示,第一驱动组件552包括竖直固接在固定板521上表面的伺服电机5521,伺服电机5521的输出轴与驱动电机51的输出轴同轴设置,伺服电机5521的输出轴同轴固接有一螺杆5522,螺杆5522上螺纹连接有一螺母5523,螺母5523的周面设置有若干个驱动杆5524,驱动杆5524的数量与调位板551的数量一一对应,驱动杆5524的一端与螺杆5522相互铰接,驱动杆5524的另一端铰接在调位板551的底面上。工作人员可通过伺服电机5521的工作,带动螺杆5522转动;螺母5523在驱动杆5524的限位下,沿螺杆5522的长度方向滑动,从而带动调位板551与挡料板53之前转动。当调位板551向上摆动后,会减少搅拌机本体1与调位板551之间的空隙,从而减少了物料进入到环形混料腔14的速度,从而可根据实际情况调整环形混料腔14中混凝土物料的搅拌效率。固定管12的上端口还固接有一环形的挡料管,挡料管的上端口的面积小于固定管12上端口的面积,从而减少了物料进入到固定管12内的可能。As shown in Figure 3 and Figure 4, the first driving assembly 552 includes a servo motor 5521 vertically fixed on the upper surface of the fixed plate 521, the output shaft of the servo motor 5521 is coaxially arranged with the output shaft of the driving motor 51, and the servo motor 5521 A screw 5522 is coaxially fixed to the output shaft of the screw rod 5522, and a nut 5523 is threaded on the screw 5522. Several driving rods 5524 are arranged on the peripheral surface of the nut 5523. One end of the rod 5524 is hinged to the screw rod 5522 , and the other end of the driving rod 5524 is hinged to the bottom surface of the positioning plate 551 . The staff can drive the screw rod 5522 to rotate through the work of the servo motor 5521; the nut 5523 slides along the length direction of the screw rod 5522 under the limit of the driving rod 5524, thereby driving the position adjustment plate 551 and the material blocking plate 53 to rotate before. When the positioning plate 551 swings upward, the gap between the mixer body 1 and the positioning plate 551 will be reduced, thereby reducing the speed at which the material enters the annular mixing chamber 14, so that the material in the annular mixing chamber 14 can be adjusted according to the actual situation. Mixing efficiency of concrete materials. The upper port of the fixed pipe 12 is also fixedly connected with an annular retaining pipe, and the area of the upper port of the retaining pipe is smaller than the area of the upper port of the fixed pipe 12, thereby reducing the possibility that the material enters the fixed pipe 12.
如图2所示,聚料斗3内壁上固接有一第二螺旋叶片32,第二螺旋叶片32沿聚料斗3的高度方向均匀排布。第二螺旋叶片32的设置对环形混料腔14内的物料起到了辅助承托的作用。环形混料腔14内设置有对物料进行混合搅拌的辅助搅拌装置6。辅助搅拌装置6包括竖直设置在环形混料腔14中的若干个转动轴61,转动轴61沿环形混料腔14的环形方向均匀分布,转动轴61的上端穿出搅拌机本体1的外侧壁并与搅拌机本体1外侧壁转动连接;转动轴61的周面沿转动轴61的长度方向固接有第一螺旋叶片62,转动轴61的上方设置有带动所有转动轴61转动的第二驱动组件63(此处如图5所示)。As shown in FIG. 2 , a second helical blade 32 is fixedly attached to the inner wall of the gathering hopper 3 , and the second helical blades 32 are evenly arranged along the height direction of the gathering hopper 3 . The arrangement of the second helical blade 32 plays an auxiliary supporting role for the materials in the annular mixing chamber 14 . An auxiliary stirring device 6 for mixing and stirring the materials is arranged in the annular mixing chamber 14 . The auxiliary stirring device 6 includes several rotating shafts 61 vertically arranged in the annular mixing chamber 14, the rotating shafts 61 are evenly distributed along the annular direction of the annular mixing chamber 14, and the upper ends of the rotating shafts 61 pass through the outer wall of the mixer body 1 And it is connected to the outer wall of the mixer body 1 in rotation; the peripheral surface of the rotating shaft 61 is fixedly connected with the first helical blade 62 along the length direction of the rotating shaft 61, and the top of the rotating shaft 61 is provided with a second driving assembly that drives all the rotating shafts 61 to rotate 63 (shown here in Figure 5).
如图2和图5所示,搅拌机本体1于进料口11的周围设置有环形的承托盘15,承托盘15与搅拌机本体1同轴设置,承托盘15与搅拌机本体1外侧壁固定连接。上述转动轴61的上端穿入进承托盘15的底壁并与承托盘15底壁转动连接。第二驱动组件63包括同轴固接在转动轴61上的齿轮631,齿轮631位于承托盘15内,并且相邻的齿轮631相互啮合。承托盘15的上方设置有一第二电机632,第二电机632竖直设置,并固接在搅拌机本体1的外侧壁上,而且第二电机632的输出轴与其中一个转动轴61同轴固接。当辅助搅拌装置6工作时,第二电机632启动带动与第二电机632固接的转动轴61转动,从而使转动轴61上的齿轮631转动,通过齿轮631与齿轮631之间的相互啮合,从而带动环形混料腔14中的所有转动轴61转动,使得第一螺旋叶片62对环形混料腔14中的物料进行混合搅拌。由于离心疏散装置5的工作,将混凝土的物料均匀的分配至环形混料腔14中,从而使得物料分配更加分散,减少了搅拌混合的压力,提高了各区域的搅拌混合的效率。随着第一螺旋叶片62的转动,会带动环形混料腔14中的物料从第二螺旋叶片32的空隙向聚料斗3内缓慢的位移,从而又使物料聚集在一起。As shown in Figures 2 and 5, the mixer body 1 is provided with an annular support tray 15 around the feeding port 11, the support tray 15 is coaxially arranged with the mixer body 1, and the support tray 15 is fixedly connected to the outer wall of the mixer body 1. The upper end of the rotating shaft 61 penetrates into the bottom wall of the supporting tray 15 and is rotatably connected with the bottom wall of the supporting tray 15 . The second driving assembly 63 includes gears 631 coaxially fixed on the rotating shaft 61 , the gears 631 are located in the supporting tray 15 , and adjacent gears 631 mesh with each other. A second motor 632 is arranged above the supporting tray 15, and the second motor 632 is vertically arranged and fixed on the outer wall of the mixer body 1, and the output shaft of the second motor 632 is coaxially fixed to one of the rotating shafts 61 . When the auxiliary stirring device 6 was working, the second motor 632 started to drive the rotating shaft 61 fixedly connected with the second motor 632 to rotate, so that the gear 631 on the rotating shaft 61 was rotated, and through the mutual meshing between the gear 631 and the gear 631, Therefore, all the rotating shafts 61 in the annular mixing chamber 14 are driven to rotate, so that the first helical blade 62 can mix and stir the materials in the annular mixing chamber 14 . Due to the work of the centrifugal evacuation device 5, the concrete material is evenly distributed into the annular mixing chamber 14, so that the material distribution is more dispersed, the pressure of mixing is reduced, and the mixing efficiency of each area is improved. With the rotation of the first helical blade 62, the material in the annular mixing chamber 14 is driven to slowly displace from the gap of the second helical blade 32 into the gathering hopper 3, so that the material is gathered together.
如图2所示,聚料斗3的中部设置有对进入到聚料斗3内的物料进行混合搅拌的混料机构7。固定管12的内壁水平固接有一第二支撑板123,上述混料机构7包括竖直固接在第二支撑板123上表面的主动电机71,主动电机71与搅拌机本体1同轴设置,主动电机71的输出轴穿过第二支撑板123,并且主动电机71的输出轴同轴固接有一连接轴72,连接轴72的周面固接有若干个搅拌叶片73。当混凝土物料进入到聚料斗3内后,主动电机71带动连接轴72转动,从而使搅拌叶片73对聚料斗3内的物料进行搅拌,聚料斗3内的物料会顺着第二螺旋叶片32的螺旋方向向聚料斗3下端口聚集,并进入到输料腔4中,从而延长了物料搅拌的时间,提高了物料搅拌的效率。As shown in FIG. 2 , a mixing mechanism 7 for mixing and stirring the materials entering the gathering hopper 3 is provided in the middle of the gathering hopper 3 . The inner wall of the fixed pipe 12 is horizontally fixed with a second support plate 123, and the above-mentioned mixing mechanism 7 includes an active motor 71 vertically fixed on the upper surface of the second support plate 123, the active motor 71 is coaxially arranged with the mixer body 1, and the active The output shaft of the motor 71 passes through the second support plate 123 , and the output shaft of the driving motor 71 is coaxially fixed with a connecting shaft 72 , and several stirring blades 73 are fixed on the peripheral surface of the connecting shaft 72 . When the concrete material enters the gathering hopper 3, the active motor 71 drives the connecting shaft 72 to rotate, so that the stirring blade 73 stirs the material in the gathering hopper 3, and the material in the gathering hopper 3 will follow the direction of the second helical blade 32. The spiral direction gathers towards the lower port of the gathering hopper 3 and enters into the material delivery chamber 4, thereby prolonging the time for mixing the materials and improving the efficiency of mixing the materials.
如图2所示,输料腔4内设置有对物料进行输送的输料机构8。输料腔4为水平设置的圆形桶,输料腔4的一端开设有出料口41,上述输料机构8包括固接在输料腔4背离出料口41端部的第三电机81,第三电机81的输出轴与输料腔4同轴设置,并且第三电机81的输出轴穿入进输料腔4内,第三电机81输出轴同轴固接有一输送轴82,输送轴82的长度与输料腔4的长度等长,输送轴82的周面上固接有第三螺旋叶片83,第三螺旋叶片83均匀的排布在输送轴82上,第三螺旋叶片83的外周面的直径等于输料腔4内壁的直径。当第三电机81启动后,带动第三螺旋叶片83转动,从而使进入到输料腔4内的物料向出料口41的方向移动,物料在移动的过程中也是搅拌的过程,从而使混凝土搅拌的更加充分。As shown in FIG. 2 , a delivery mechanism 8 for delivering materials is provided in the delivery cavity 4 . The material delivery chamber 4 is a circular barrel arranged horizontally. One end of the material delivery chamber 4 is provided with a discharge port 41. The above-mentioned material delivery mechanism 8 includes a third motor 81 fixedly connected to the end of the material delivery chamber 4 away from the discharge port 41. , the output shaft of the third motor 81 is coaxially arranged with the material delivery chamber 4, and the output shaft of the third motor 81 penetrates into the material delivery chamber 4, and the output shaft of the third motor 81 is coaxially connected with a delivery shaft 82 for conveying The length of the shaft 82 is equal to the length of the feeding chamber 4, and a third helical blade 83 is fixedly connected to the peripheral surface of the conveying shaft 82. The third helical blade 83 is evenly arranged on the conveying shaft 82. The third helical blade 83 The diameter of the outer peripheral surface is equal to the diameter of the inner wall of the feeding chamber 4 . When the third motor 81 is started, it drives the third helical blade 83 to rotate, so that the material entering the material delivery chamber 4 moves toward the direction of the discharge port 41, and the material is also a stirring process during the movement, so that the concrete Stir more fully.
工作过程:首先物料通过进料斗2进入到搅拌机本体1内,此时驱动电机51启动带动挡料板53转动,物料与挡料板53接触的过程中,会将物料均匀的甩入进环形混料腔14中,然后启动第二电机632,带动其中一个转动轴61转动,通过齿轮631之间的螺旋连接,从而带动所有转动轴61转动,并使第一螺旋叶片62对环形混料腔14内的物料进行混合搅拌,然后搅拌后的物料进入到聚料斗3内,然后主动电机71启动带动连接轴72转动,从而使搅拌叶片73对聚料斗3内的物料进行充分的搅拌,然后物料进入到输料腔4内,通过第三电机81的工作,带动第三螺旋叶片83转动,从而使物料在第三螺旋叶片83的带动下向输料腔4的出料口41放心位移。Working process: firstly, the material enters the mixer body 1 through the feed hopper 2. At this time, the driving motor 51 starts to drive the material retaining plate 53 to rotate. When the material is in contact with the material retaining plate 53, the material will be evenly thrown into the ring In the mixing chamber 14, start the second motor 632 to drive one of the rotating shafts 61 to rotate, and through the screw connection between the gears 631, all the rotating shafts 61 are driven to rotate, and the first helical blade 62 is connected to the annular mixing chamber. The material in 14 is mixed and stirred, and then the stirred material enters into the gathering hopper 3, and then the active motor 71 starts to drive the connecting shaft 72 to rotate, so that the stirring blade 73 fully stirs the material in the gathering hopper 3, and then the material After entering the material delivery chamber 4, the third motor 81 drives the third helical blade 83 to rotate, so that the material is driven by the third helical blade 83 to move safely to the discharge port 41 of the material delivery chamber 4.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
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| CN111923243A (en) * | 2020-07-11 | 2020-11-13 | 苏州上建杭鑫混凝土有限公司 | High-efficiency concrete batching plant |
| CN113897848A (en) * | 2021-10-20 | 2022-01-07 | 广东德泽建设工程有限公司 | Grouting reinforcement construction method for old concrete pavement void slab |
| CN114872190A (en) * | 2022-04-12 | 2022-08-09 | 利辛县泉鑫新型建材有限公司 | Quantitative preparation equipment for premixed mortar |
| CN115090632A (en) * | 2022-07-23 | 2022-09-23 | 北京中实上庄混凝土有限责任公司 | Self-cleaning system of concrete stirring tank |
| CN115570692A (en) * | 2022-11-22 | 2023-01-06 | 帕爱丝电子技术(徐州)有限公司 | Raw material particle mixer before extrusion molding of wire harness insulating layer |
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| CN115570692A (en) * | 2022-11-22 | 2023-01-06 | 帕爱丝电子技术(徐州)有限公司 | Raw material particle mixer before extrusion molding of wire harness insulating layer |
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| CN118456662A (en) * | 2024-06-14 | 2024-08-09 | 济南四建集团建材有限责任公司 | Energy-saving and environmentally friendly ready-mixed concrete batching equipment and use method thereof |
| CN118456662B (en) * | 2024-06-14 | 2025-02-11 | 济南四建集团建材有限责任公司 | Energy-saving and environmentally friendly ready-mixed concrete batching equipment and use method thereof |
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Address after: 100094 Beijing City, Haidian District, Shangzhuang Town, Luojiafen Village Committee Patentee after: Beijing Zhongshi New Materials Co.,Ltd. Country or region after: China Address before: 100094 Beijing City, Haidian District, Shangzhuang Town, Luojiafen Village Committee Patentee before: BEIJING ZHONGSHI SHANGZHUANG CONCRETE CO.,LTD. Country or region before: China |