CN215693769U - High-efficient pair roller granulator - Google Patents
High-efficient pair roller granulator Download PDFInfo
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- CN215693769U CN215693769U CN202121992571.XU CN202121992571U CN215693769U CN 215693769 U CN215693769 U CN 215693769U CN 202121992571 U CN202121992571 U CN 202121992571U CN 215693769 U CN215693769 U CN 215693769U
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Abstract
The utility model provides a high-efficiency double-roller granulator. High-efficient pair roller granulator, including the processing case, be provided with between the side about the processing incasement wall and be used for carrying out filterable screening board to the granule, the bottom that just is located the screening board between the side about the processing incasement wall is provided with collects the box, the front of collecting the box is provided with the bobbing machine, just be located the bottom fixedly connected with regulating box who collects the box between the left and right sides of processing incasement wall. According to the efficient double-roller granulator, the formed feed particles are collected, and are contacted with heat in the processing box simultaneously in the vibrating process in the collecting box through the vibrating machine and the heating assembly, so that the feed particles are dispersed and dried in time, the phenomenon that the falling feed particles are accumulated, adhered and agglomerated is avoided, the subsequent packaging link is influenced, and the practicability of the granulator is improved.
Description
Technical Field
The utility model belongs to the technical field of granulators, and particularly relates to an efficient double-roller granulator.
Background
The granulator mainly comprises a feeding system, a stirring system, a granulating system, a transmission system, a lubricating system and the like, is widely applied to the pharmaceutical industry, the chemical industry and the food industry, and can be divided into a feed granulator and a biomass energy granulator.
In feed production, generally can use the feeding stuff cuber, through two rolls rollers that set up, under relative rotation, carry out extrusion to the raw materials that drop into, form graininess, the processing of follow-up link again.
Among the correlation technique, in the fodder pelletization process, some fodder is behind the shaping fall down, owing to do not in time carry out drying process for partly accumulational fodder granule appears gluing together, causes the phenomenon that the caking appears after the drying, influences follow-up packing link, and then in the sales process, makes the quality of fodder also receive the influence.
Therefore, it is necessary to provide an efficient double-roll granulator to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides an efficient double-roller granulator, which solves the technical problem that part of stacked feed particles are stuck together due to untimely drying treatment after part of feed is formed.
In order to solve the technical problem, the high-efficiency double-roller granulator provided by the utility model comprises a processing box, a screening plate for filtering particles is arranged between the left side and the right side of the inner wall of the processing box, a collecting box is arranged between the left side and the right side of the inner wall of the processing box and at the bottom of the screening plate, a vibrating machine is arranged on the front surface of the collecting box, an adjusting box is fixedly connected between the left side and the right side of the inner wall of the processing box and positioned at the bottom of the collecting box, a screw rod is rotatably connected between the two sides of the inner wall of the adjusting box, a thread block is connected on the outer surface of the screw rod in a threaded manner, the top of the thread block is provided with a heating nozzle, the left side of the heating nozzle is communicated with a hose, the left side of the processing box is provided with a heating component, the left end of the hose penetrates through the processing box and extends to the left side of the processing box, one end of the hose extending to the left side of the processing tank communicates with the interior of the heating assembly.
Preferably, the right end of the screw rod penetrates through the adjusting box and the processing box in sequence and extends to the outside of the processing box, and one end of the screw rod, which extends to the right side of the processing box, is fixedly connected with a driven wheel.
Preferably, the bottom of the collecting box is provided with a ventilation plate for heat flow, the left side of the processing box is communicated with a discharge pipe for waste material conveying, and the top of the heating assembly is fixedly connected with a waste material box.
Preferably, the right side of processing case is provided with the cylinder, fixedly connected with U template on the flexible end of cylinder, it is connected with the axis of rotation to rotate between the left and right sides of U template inner wall, the external fixed surface of axis of rotation is connected with spacing round.
Preferably, a motor is arranged at the top of the left side of the processing box, a first granulating roller is fixedly connected to an output shaft of the motor, the right end of the first granulating roller penetrates through the processing box and extends into the processing box, and the first granulating roller extends into the processing box and is rotatably connected to the right side of the inner wall of the processing box.
Preferably, a second granulation roller is rotatably connected between the left side and the right side of the inner wall of the processing box and positioned on the front surface of the first granulation roller, the right end of the second granulation roller penetrates through the processing box and extends to the outside of the processing box, one end of the second granulation roller extending to the outside of the processing box is fixedly connected with a driving wheel, and the outer surface of the driving wheel is in transmission connection with the outer surface of the driven wheel through a belt.
Preferably, the outer surfaces of the first granulating roller and the second granulating roller are fixedly connected with a master gear and a slave gear respectively, the outer surface of the master gear is meshed with the outer surface of the slave gear, and two baffles are symmetrically arranged on the left side and the right side of the top of the inner wall of the processing box.
Preferably, a positioning sleeve is arranged at the top of the left side of the processing box and at the top of the motor, a sliding rod is slidably connected inside the positioning sleeve, a cleaning brush is arranged at the right end of the sliding rod, a pulling handle is fixedly connected to the left end of the sliding rod, and a balancing weight is arranged at the bottom of the pulling handle.
Compared with the related technology, the high-efficiency double-roller granulator provided by the utility model has the following beneficial effects:
the utility model provides a high-efficiency double-roller granulator which is characterized in that formed feed particles are collected, and the feed particles are contacted with heat in a processing box simultaneously in the vibration process in a collection box through a vibrating machine and a heating assembly, so that the feed particles are dispersed and dried in time, the phenomenon that falling feed particles are accumulated, adhered and agglomerated is avoided, the agglomeration after drying is caused, the subsequent packaging link is influenced, and the practicability of the granulator is improved.
Drawings
FIG. 1 is a schematic structural view of a first embodiment of a high-efficiency twin-roll granulator according to the present invention;
FIG. 2 is a schematic top view of the collection cassette of FIG. 1;
FIG. 3 is a schematic cross-sectional view of the regulating box of FIG. 1;
FIG. 4 is a schematic top view of the slave gear shown in FIG. 1;
FIG. 5 is a schematic top view of the cylinder shown in FIG. 1;
fig. 6 is a schematic structural diagram of a second embodiment of the high-efficiency paired-roller granulator provided by the utility model.
Reference numbers in the figures: 1. a processing box; 2. a screening plate; 3. a collection box; 4. a vibrator; 5. an adjustment box; 6. a screw rod; 7. a thread block; 8. heating the spray head; 9. a hose; 10. a heating assembly; 11. a driven wheel; 12. a gas permeable plate; 13. a discharge pipe; 14. a waste material box; 15. a cylinder; 16. a U-shaped plate; 17. a rotating shaft; 18. a limiting wheel; 19. a motor; 20. a first granulating roller; 22. a second granulating roller; 23. a driving wheel; 24. a belt; 25. a main gear; 26. a slave gear; 27. a baffle plate; 28. a positioning sleeve; 29. a slide bar; 30. a cleaning brush; 31. pulling the handle; 32. and a balancing weight.
Detailed Description
The utility model is further described with reference to the following figures and embodiments.
First embodiment
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5 in combination, wherein fig. 1 is a schematic structural diagram of a first embodiment of the high-efficiency paired-roller granulator according to the present invention; FIG. 2 is a schematic top view of the collection cassette of FIG. 1; FIG. 3 is a schematic cross-sectional view of the regulating box of FIG. 1; FIG. 4 is a schematic top view of the slave gear shown in FIG. 1; fig. 5 is a schematic top view of the cylinder shown in fig. 1. The high-efficiency double-roller granulator comprises a processing box 1, a screening plate 2 for filtering particles is arranged between the left side and the right side of the inner wall of the processing box 1, a collecting box 3 is arranged between the left side and the right side of the inner wall of the processing box 1 and at the bottom of the screening plate 2, the front surface of the collecting box 3 is provided with a vibrating machine 4, an adjusting box 5 is fixedly connected between the left side and the right side of the inner wall of the processing box 1 and positioned at the bottom of the collecting box 3, a screw rod 6 is rotatably connected between the two sides of the inner wall of the adjusting box 5, a thread block 7 is connected with the outer surface of the screw rod 6 in a threaded manner, the top of the thread block 7 is provided with a heating nozzle 8, the left side of the heating nozzle 8 is communicated with a hose 9, the left side of the processing box is provided with a heating component 10, the left end of the hose 9 penetrates through the processing box 1 and extends to the left side of the processing box 1, the end of the hose 9 extending to the left side of the processing box 1 is communicated with the interior of the heating assembly 10;
the screening plate 2 is arranged, so that the molded feed particles can be screened, the large-volume screening plate 2 which cannot be screened is removed, and the feed particles enter the waste material box 14 for collection through the conveying of the discharging pipe 13;
the vibrator 4 is connected with an external power supply and a control switch;
the vibrating machine 4 is arranged and can vibrate and displace the feed particles in the collecting box 3, so that the falling feed particles are prevented from being accumulated together and being agglomerated;
in this embodiment, the heating assembly 10 includes a heating wire and a suction pump, and the heat is transferred to the heating nozzle through a hose to be released by the suction pump when the heating wire is energized;
the parts inside the heating assembly 10 are all connected with an external power supply and a control switch;
the hose 9 can be stretched to accommodate movement of the heating tip 8.
The right end of the screw rod 6 penetrates through the adjusting box 5 and the processing box 1 in sequence and extends to the outside of the processing box 1, and the screw rod 6 extends to one end of the right side of the processing box 1 and is fixedly connected with a driven wheel 11.
The bottom of the collecting box 3 is provided with a ventilation plate 12 for heat flow, the left side of the processing box 1 is communicated with a discharge pipe 13 for waste material conveying, and the top of the heating assembly 10 is fixedly connected with a waste material box 14;
the ventilation plate 12 can flow heat generated by heating, so that the heat enters the collecting box 3 and contacts the surface of the feed particles to perform drying treatment;
and the aperture of the ventilation plate 12 can not make the feed particles fall down, and only heat can pass through.
An air cylinder 15 is arranged on the right side of the processing box 1, a U-shaped plate 16 is fixedly connected to the telescopic end of the air cylinder 15, a rotating shaft 17 is rotatably connected between the left side and the right side of the inner wall of the U-shaped plate 16, and a limiting wheel 18 is fixedly connected to the outer surface of the rotating shaft 17;
the cylinder adopts the prior art, and only needs to adjust the position of the limiting wheel 18, so that the belt is in a tightened and loosened state;
when the limiting wheel 18 extrudes and tightens the belt 24, the driven wheel 11 and the driving wheel 23 can synchronously rotate;
when the limiting wheel 18 loses the extrusion tension of the belt 24, the motor 19 is started to drive the driving wheel 23 to rotate, and the driven wheel 11 cannot be driven to rotate.
A motor 19 is arranged at the top of the left side of the processing box 1, a first granulating roller 20 is fixedly connected to an output shaft of the motor 19, the right end of the first granulating roller 20 penetrates through the processing box 1 and extends into the processing box 1, and the first granulating roller 20 extends into the processing box 1 and is rotatably connected to the right side of the inner wall of the processing box 1;
the motor 19 is connected with an external power supply and a control switch;
the motor 19 is arranged, so that the first granulating roller 20 and the second granulating roller can be driven to work, and the heating nozzle 8 can be driven to move, so that heat is released, and the utilization rate of motor resources is improved.
The motor 19 is a forward and reverse rotating motor 19, and after granulation is completed, the first granulation roller 20 and the second granulation roller 22 are driven to rotate relatively or rotate away from each other, so that feed residues on the surfaces of the first granulation roller 20 and the second granulation roller 22 in different rotating directions are cleaned in a reciprocating manner, and the cleaning effect is improved;
after granulation is finished, when the belt 24 is in a tightened state, the heating spray head 8 reciprocates, so that sprayed heat is covered in the processing box 1 in a large area, the drying rate of feed granules is improved, and the high efficiency of the granulator is further reflected.
The front surface that just is located first pelletization roller 20 between the left and right sides of processing case 1 inner wall rotates and is connected with second pelletization roller 22, the right-hand member of second pelletization roller 22 runs through processing case 1 and extend to the outside of processing case 1, second pelletization roller 22 extends to the outside one end fixedly connected with action wheel 23 of processing case 1, the surface of action wheel 23 pass through the belt 24 with the surface transmission from driving wheel 11 is connected.
The outer surfaces of the first granulating roller 20 and the second granulating roller 22 are respectively fixedly connected with a master gear 25 and a slave gear 26, the outer surface of the master gear 25 is meshed with the outer surface of the slave gear 26, and two baffles 27 are symmetrically arranged on the left side and the right side of the top of the inner wall of the processing box 1;
the baffle 27 can protect the falling feed raw materials, and prevent the feed raw materials from entering the space outside the first granulating roller 20 and the second granulating roller 22, so that the extrusion forming can not be carried out.
The working principle of the high-efficiency double-roller granulator provided by the utility model is as follows:
firstly, heating the interior of the processing box 1, starting the heating assembly 10, conveying the generated heat into the heating spray head 8 through the hose 9, and spraying out, so that the heat covers the interior of the processing box 1, and drying the falling feed particles;
secondly, when the feed raw materials are granulated, the feed raw materials enter the processing box 1 through a feeding hopper communicated with the top of the processing box 1 until the feed raw materials fall on the tops of a first granulating roller 20 and a second granulating roller 22, secondly, the first granulating roller 20 on an output shaft of a motor 19 is rotated by starting the motor 19, the first granulating roller 20 and the second granulating roller 22 are driven to rotate relatively through the meshing between a main gear 25 and a driven gear 26, so that the falling raw materials are extruded, then the feed raw materials are molded and fall in a granular shape until the feed raw materials fall on a screening plate 2, the feed granules are screened, the feed granules which do not meet the requirements are discharged through a discharge pipe, and then the feed granules which meet the requirements fall from the screening plate 2 and enter a collecting box 3;
the vibrating machine 4 is started to vibrate the feed particles entering the collecting box 3, so that the feed particles can be conveniently contacted with heat in the processing box 1, and the drying effect is improved;
after the processing is finished, through starting the cylinder 15, promote spacing wheel 18 on the U template 16 and remove to extrude belt 24, make it be in the state of tightening, under the start-up of motor 19, through the connection of belt 24, drive action wheel 23 and follow driving wheel 11 and rotate, wherein, make lead screw 6 from driving wheel 11 rotate, drive screw block 7 and slide in adjusting box 5, thereby adjust heat spun position, make the heat can cover in the fodder granule in collecting box 3 by a large scale, carry out dry processing.
Compared with the related technology, the high-efficiency double-roller granulator provided by the utility model has the following beneficial effects:
through collecting the fodder granule after the shaping to through vibrating machine 4 and the heating element 10 that sets up, make the fodder granule in collecting box 3 internal vibration in-process, contact with the heat in the processing case 1 simultaneously, in time disperse and dry the fodder granule, avoid the fodder granule of whereabouts to appear piling up the glutinous condition of gluing, cause the caking after the drying, influence follow-up packing link, and then improved the practicality of this granulator.
Second embodiment
Referring to fig. 6, a second embodiment of the present application provides another efficient twin-roll granulator based on the efficient twin-roll granulator provided by the first embodiment of the present application. The second embodiment is only the preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the implementation of the first embodiment alone.
Specifically, the second embodiment of the present application provides a difference between the efficient twin-roll granulator: a positioning sleeve 28 is arranged at the top of the left side of the processing box 1 and at the top of the motor 19, a sliding rod 29 is connected inside the positioning sleeve 28 in a sliding manner, a cleaning brush 30 is arranged at the right end of the sliding rod 29, a pulling handle 31 is fixedly connected at the left end of the sliding rod 29, and a balancing weight 32 is arranged at the bottom of the pulling handle 31;
the counterweight block 32 is arranged, so that the handle 31 is pulled to rotate under the action of gravity, and the bristles of the cleaning brush 30 are driven to be placed upwards and are in an unused state;
the positioning sleeve 28 can improve the stability when the sliding rod 29 is pulled to slide left and right, and avoid the phenomenon that the sliding rod is greatly shaken to cause jamming in the pulling process;
the cleaning brush 30 is arranged to clean the first granulating roller 20 and the second granulating roller 22 which rotate in different directions under the positive and negative rotation of the motor 19.
By the cleaning brush, the feed residues remained on the surfaces of the first granulating roller 20 and the second granulating roller 22 after processing can be swept, so that the normal granulating is prevented from being influenced, and the next use is facilitated;
when the feed cleaning device is used, the handle 31 is pulled through screwing, so that the sliding rod rotates inside the positioning sleeve 28, the brush hair position of the cleaning brush 30 is in contact fit with the surfaces of the first granulating roller 20 and the second granulating roller 22, and the handle 31 is pulled to reciprocate left and right, so that the first granulating roller 20 and the second granulating roller 22 sweep residual feed raw materials in the rotating process, and the cleaning effect is achieved.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. It is obvious that the utility model is not limited to the above-described embodiments, but that many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments in accordance with the technical spirit of the present invention should be considered to be within the scope of the present invention.
Claims (8)
1. A high-efficient pair roller granulator, includes processing case (1), its characterized in that: the particle screening device is characterized in that a screening plate (2) used for filtering particles is arranged between the left side and the right side of the inner wall of the processing box (1), a collecting box (3) is arranged between the left side and the right side of the inner wall of the processing box (1) and positioned at the bottom of the screening plate (2), a vibrating machine (4) is arranged on the front side of the collecting box (3), an adjusting box (5) is fixedly connected between the left side and the right side of the inner wall of the processing box (1) and positioned at the bottom of the collecting box (3), a lead screw (6) is rotatably connected between the two sides of the inner wall of the adjusting box (5), a thread block (7) is connected to the outer surface of the lead screw (6) in a threaded manner, a heating sprayer (8) is arranged at the top of the thread block (7), a hose (9) is communicated with the left side of the heating sprayer (8), a heating assembly (10) is arranged on the left side of the processing box, the left end of the hose (9) penetrates through the processing box (1) and extends to the left side of the processing box (1), one end of the hose (9) extending to the left side of the processing box (1) is communicated with the interior of the heating assembly (10).
2. The efficient paired-roller granulator according to claim 1, characterized in that the right end of the screw rod (6) penetrates through the adjusting box (5) and the processing box (1) in sequence and extends to the outside of the processing box (1), and a driven wheel (11) is fixedly connected to one end of the screw rod (6) extending to the right side of the processing box (1).
3. The efficient double-roller granulator according to claim 1, wherein the bottom of the collecting box (3) is provided with a gas permeable plate (12) for heat flow, the left side of the processing box (1) is communicated with a discharge pipe (13) for waste conveying, and the top of the heating assembly (10) is fixedly connected with a waste box (14).
4. The efficient paired-roller granulator according to claim 1, wherein an air cylinder (15) is arranged on the right side of the processing box (1), a U-shaped plate (16) is fixedly connected to the telescopic end of the air cylinder (15), a rotating shaft (17) is rotatably connected between the left side and the right side of the inner wall of the U-shaped plate (16), and a limiting wheel (18) is fixedly connected to the outer surface of the rotating shaft (17).
5. The efficient paired-roller granulator according to claim 2, characterized in that a motor (19) is arranged at the top of the left side of the processing box (1), a first granulating roller (20) is fixedly connected to the output shaft of the motor (19), the right end of the first granulating roller (20) penetrates through the processing box (1) and extends to the inside of the processing box (1), and the first granulating roller (20) extends to the right side of the inner wall of the processing box (1) and is rotatably connected to the inside of the processing box (1).
6. The efficient paired-roller granulator according to claim 5, characterized in that a second granulation roller (22) is rotatably connected between the left side and the right side of the inner wall of the processing box (1) and positioned on the front surface of the first granulation roller (20), the right end of the second granulation roller (22) penetrates through the processing box (1) and extends to the outside of the processing box (1), one end of the second granulation roller (22) extending to the outside of the processing box (1) is fixedly connected with a driving wheel (23), and the outer surface of the driving wheel (23) is in transmission connection with the outer surface of the driven wheel (11) through a belt (24).
7. The efficient paired-roller granulator according to claim 5 is characterized in that a master gear (25) and a slave gear (26) are fixedly connected to the outer surfaces of the first granulating roller (20) and the second granulating roller (22), respectively, the outer surface of the master gear (25) is meshed with the outer surface of the slave gear (26), and two baffles (27) are symmetrically arranged on the left side and the right side of the top of the inner wall of the processing box (1).
8. The efficient paired-roller granulator according to claim 5, wherein a positioning sleeve (28) is arranged on the top of the left side of the processing box (1) and on the top of the motor (19), a sliding rod (29) is slidably connected inside the positioning sleeve (28), a cleaning brush (30) is arranged at the right end of the sliding rod (29), a pulling handle (31) is fixedly connected to the left end of the sliding rod (29), and a balancing weight (32) is arranged at the bottom of the pulling handle (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121992571.XU CN215693769U (en) | 2021-08-24 | 2021-08-24 | High-efficient pair roller granulator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121992571.XU CN215693769U (en) | 2021-08-24 | 2021-08-24 | High-efficient pair roller granulator |
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| CN215693769U true CN215693769U (en) | 2022-02-01 |
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| CN202121992571.XU Active CN215693769U (en) | 2021-08-24 | 2021-08-24 | High-efficient pair roller granulator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115474699A (en) * | 2022-08-17 | 2022-12-16 | 王刘芬 | Material extrusion device for microbial feed production |
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2021
- 2021-08-24 CN CN202121992571.XU patent/CN215693769U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115474699A (en) * | 2022-08-17 | 2022-12-16 | 王刘芬 | Material extrusion device for microbial feed production |
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