CN215682794U

CN215682794U - Multi-plug special-shaped element plug-in machine

Info

Publication number: CN215682794U
Application number: CN202122043621.6U
Authority: CN
Inventors: 吴海斌; 常磊; 陈鸿雁
Original assignee: Changzhou Dingyi Electronic Technology Co ltd
Current assignee: Changzhou Dingyi Electronic Technology Co ltd
Priority date: 2021-08-27
Filing date: 2021-08-27
Publication date: 2022-01-28
Anticipated expiration: 2031-08-27

Abstract

The utility model provides a multi-plug special-shaped element plug-in machine which comprises a rack body, wherein a robot mounting plate is fixedly mounted in the rack body, a robot mechanism is fixedly mounted on the robot mounting plate, a multi-plug outer cover is arranged on the robot mechanism, and an upper visual component is fixedly mounted on the robot mechanism; the multi-plug special-shaped element component inserter has the main advantages that the quick change is simply and conveniently realized by plugging and pulling, and the multi-plug special-shaped element inserter is suitable for components in various shapes; meanwhile, the unique push block sliding clamping mechanism is designed as the initiative of an industrial clamping mechanism, the advantage that the clamping mechanism is small in appearance size and small in occupied space is achieved, the reliable operation performance is more stable, the adaptability of the multiple quick-change multi-plug mechanisms can be improved, and four different types of elements can be clamped at one time.

Description

Multi-plug special-shaped element plug-in machine

Technical Field

The utility model relates to the technical field of component inserter, in particular to a multi-plug special-shaped component inserter.

Background

The plug-in machine is a machine for automatically installing taped electronic components on a printed circuit board according to a program, the traditional electronic assembly industry mainly depends on workers to plug the electronic components on the circuit board, since the machine starts mass production, the manual plug-in speed of the workers is low, and the defects of poor process are exposed.

The operation of the plug-in machine basically comprises components such as capacitors, inductors, connectors and the like, engineering personnel in a design process can divide work on plug-in parts of each station according to workload and rationality, each machine is only responsible for installing a plurality of original components, the same operation is repeated, and the error opportunity is reduced as much as possible.

With the progress of science and technology, the mechanical automation technology is rapidly developed and widely applied in the manufacturing industry; the components with different shapes provide higher requirements for the existing automatic circuit board plug-in system, but the existing automatic equipment is difficult to meet the problem of special-shaped plug-in, and different plugs cannot be efficiently replaced to adapt to variable components.

Therefore, there is a need to provide a multi-plug special-shaped element inserter which solves the above technical problems.

SUMMERY OF THE UTILITY MODEL

The utility model provides a multi-plug special-shaped element plug-in machine, which solves the problem that the existing plug-in machine cannot efficiently replace different plugs to be suitable for variable components.

In order to solve the above technical problem, the multi-plug special-shaped element plug-in machine provided by the utility model comprises: the robot mechanism comprises a rack body, wherein a robot mounting plate is fixedly mounted inside the rack body, a robot mechanism is fixedly mounted on the robot mounting plate, a multi-plug outer cover is arranged on the robot mechanism, and an upper visual component is fixedly mounted on the robot mechanism; the quick-change multi-plug mechanism is arranged on the robot mechanism and comprises a locking clamping sleeve, a clamping spring is arranged on the locking clamping sleeve, a fixed connecting shaft clamp is arranged inside the locking clamping sleeve, a sealing ring is arranged inside the locking clamping sleeve, a first spring is arranged inside the locking clamping sleeve, a pneumatic grabbing cylinder body is arranged at the bottom of the locking clamping sleeve, balls are arranged on the surface of the pneumatic grabbing cylinder body, a spline shaft is arranged at the top of the locking clamping sleeve, a piston push rod is arranged inside the pneumatic grabbing cylinder body, a conical head sliding plate is arranged inside the pneumatic grabbing cylinder body, a second spring is sleeved on the surface of the piston push rod, a piston sealing ring is arranged inside the pneumatic grabbing cylinder body, a clamping and sliding plate is arranged inside the pneumatic grabbing cylinder body, and a clamping and grabbing claw is fixedly arranged on the clamping and grabbing sliding plate, the inside of pressing from both sides and grabbing the slide is provided with the third spring to press from both sides threaded connection and have holding screw on grabbing the slide.

Preferably, one end of the spline shaft is fixedly installed on the robot mechanism, one end of the spline shaft is located inside the locking clamping sleeve, the sealing ring is located below the spline shaft, and the first spring is sleeved on the surface of the fixed connection shaft clamp.

Preferably, the sealing rings are arranged in two, the two sealing rings are located on one side of the fixed connection shaft clamp, and the two sealing rings are not on the same straight line any more.

Preferably, one end of the pneumatic gripper cylinder body is located inside the locking clamping sleeve, an arc-shaped groove is formed in one end of the interior of the locking clamping sleeve, the balls are located inside the arc-shaped groove, the balls are arranged in a plurality of the arc-shaped groove, and the balls are uniformly distributed in the arc-shaped groove.

Preferably, the two clamping claws are arranged on the two sides of the air claw cylinder body and symmetrically distributed on the two sides of the air claw cylinder body, the two clamping claws have the same structure, and the clamping claws are connected with the clamping claw sliding plate through bolts.

Preferably, the two clamping and grabbing sliding plates are arranged and symmetrically distributed on two sides of the air-grabbing cylinder body, the grabbing sliding plates are located inside the air-grabbing cylinder body, and the piston push rod is located in the middle of the air-grabbing cylinder body.

Preferably, press from both sides fixed mounting and have the dismantlement subassembly on grabbing the slide, the dismantlement subassembly includes the mounting panel, fixed mounting has the connecting block on the mounting panel, the guide way has been seted up on the connecting block to the joint groove has been seted up to the connecting block, the sliding tray has been seted up on the connecting block, press from both sides and grab fixed mounting and have been seted up the fixed slot on grabbing the slide, press from both sides and grab sliding connection on the slide and have the locating pin, the top that presss from both sides and grab is provided with the fourth spring to press from both sides and grab and rotate and be connected with the transfer line, the one end fixed mounting of transfer line has the joint pole.

Preferably, the mounting panel fixed mounting be in on grabbing the slide, the joint groove is located the bottom of guide way, the top fixed mounting of guide way has three hornblocks, the sliding tray with the guide way communicates each other.

Preferably, the clamping rod is connected with the sliding groove and the inner surface of the guide groove in a sliding mode, the clamping rod is matched with the clamping groove, and the surface of the mounting plate is connected with the surface of the clamping claw in a sliding mode.

Preferably, the fixing plate is located inside the fixing groove and is slidably connected with the fixing groove, the positioning pin is located above the clamp claw, and one end of the fourth spring is fixedly connected with the clamp claw sliding plate.

Compared with the related art, the multi-plug special-shaped element plug-in machine provided by the utility model has the following beneficial effects:

the utility model provides a multi-plug special-shaped element component inserter which has the main advantages that the plugging and unplugging are simple and convenient, the quick replacement is realized, and the multi-plug special-shaped element inserter is suitable for components in various shapes; meanwhile, the unique push block sliding clamping mechanism is designed as the initiative of an industrial clamping mechanism, the advantage that the clamping mechanism is small in appearance size and small in occupied space is achieved, the reliable operation performance is more stable, the adaptability of the multiple quick-change multi-plug mechanisms can be improved, and four different types of elements can be clamped at one time.

Drawings

Fig. 1 is a schematic structural diagram of a first embodiment of a multi-plug special-shaped element plug-in machine provided by the utility model;

FIG. 2 is a perspective view of the robot mounting plate shown in FIG. 1;

fig. 3 is a front view of the quick-change multi-plug mechanism shown in fig. 2;

fig. 4 is a schematic structural diagram of a second embodiment of the multiple plug special-shaped element plug-in machine provided by the utility model;

FIG. 5 is an enlarged view of portion A of FIG. 4;

figure 6 is a side view of the connector block shown in figure 5.

Reference numbers in the figures: 1. the robot comprises a rack body, 2, a robot mounting plate, 3, a robot mechanism, 4, a multi-plug outer cover, 5, an upper visual component, 6, a quick-change multi-plug mechanism, 61, a locking clamping sleeve, 62, a clamping spring, 63, a fixed connecting shaft clamp, 64, a sealing ring, 65, a first spring, 66, a pneumatic clamping cylinder body, 67, balls, 68, a spline shaft, 69, a piston push rod, 610, a conical head sliding plate, 611, a second spring, 612, a piston sealing ring, 613, a clamping sliding plate, 614, a clamping claw, 615, a third spring, 616, a fastening screw, 7, a disassembling component, 71, a mounting plate, 72, a connecting block, 73, a guide groove, 74, a clamping groove, 75, a sliding groove, 76, a fixing plate, 77, a fixing groove, 78, a positioning pin, 79, a fourth spring, 710, a transmission rod, 711 and a clamping connecting rod.

Detailed Description

The utility model is further described with reference to the following figures and embodiments.

Please refer to fig. 1, fig. 2 and fig. 3 in combination, wherein fig. 1 is a schematic structural diagram of a first embodiment of a multi-plug special-shaped component insertion machine according to the present invention; FIG. 2 is a perspective view of the robot mounting plate shown in FIG. 1; fig. 3 is a front view of the quick-change multi-plug mechanism shown in fig. 2. A multiple plug profile component insertion machine comprising: the robot mechanism comprises a rack body 1, wherein a robot mounting plate 2 is fixedly mounted inside the rack body 1, a robot mechanism 3 is fixedly mounted on the robot mounting plate 2, a multi-plug outer cover 4 is arranged on the robot mechanism 3, and an upper visual component 5 is fixedly mounted on the robot mechanism 3; a plurality of quick-change multi-plug mechanisms 6, the quick-change multi-plug mechanisms 6 are arranged on the robot mechanism 3, the quick-change multi-plug mechanisms 6 comprise locking cutting sleeves 61, clamp springs 62 are arranged on the locking cutting sleeves 61, fixed connecting shaft clamps 63 are arranged inside the locking cutting sleeves 61, sealing rings 64 are arranged inside the locking cutting sleeves 61, first springs 65 are arranged inside the locking cutting sleeves 61, air-gripping cylinder bodies 66 are arranged at the bottoms of the locking cutting sleeves 61, balls 67 are arranged on the surfaces of the air-gripping cylinder bodies 66, spline shafts 68 are arranged at the tops of the locking cutting sleeves 61, piston push rods 69 are arranged inside the air-gripping cylinder bodies 66, conical head sliding plates 610 are arranged inside the air-gripping cylinder bodies 66, second springs 611 are sleeved on the surfaces of the piston push rods 69, piston sealing rings 612 are arranged inside the air-gripping cylinder bodies 66, the inside of the air grabbing cylinder 66 is provided with a clamping and grabbing sliding plate 613, a clamping and grabbing plate 614 is fixedly installed on the clamping and grabbing sliding plate 613, a third spring 615 is arranged inside the clamping and grabbing sliding plate 613, and a fastening screw 616 is connected to the clamping and grabbing sliding plate 613 through a thread.

One end of the spline shaft 68 is fixedly installed on the robot mechanism 3, one end of the spline shaft 68 is located inside the locking ferrule 61, the seal ring 612 is located below the spline shaft 68, and the first spring 65 is sleeved on the surface of the fixed connection shaft clip 63.

The spline shafts can keep synchronous rotation with the shafts, and some spline shafts can longitudinally slide on the shafts while rotating.

The number of the sealing rings 612 is two, the two sealing rings 612 are located on one side of the fixed connection shaft clamp 63, and the two sealing rings 612 are not on the same straight line any more.

The sealing ring 612 is made of rubber.

One end of the pneumatic grabbing cylinder body 66 is located inside the locking clamping sleeve 61, an arc-shaped groove is formed in one end of the end, located inside the locking clamping sleeve 61, of the ball 67, the ball 67 is located inside the arc-shaped groove, the number of the balls 67 is multiple, and the balls 67 are evenly distributed inside the arc-shaped groove.

The arc-shaped groove can limit the ball 67, and the random movement of the ball 67 is avoided.

The number of the clamping claws 614 is two, the two clamping claws 614 are symmetrically distributed on two sides of the air claw cylinder 66, the structures of the two clamping claws 614 are the same, and the clamping claws 614 are connected with the clamping claw sliding plate 613 through bolts.

The two gripping fingers 614 are brought closer together to grip the article.

The two clamping and grabbing plates 613 are arranged, the two clamping and grabbing plates 613 are symmetrically distributed on two sides of the air grabbing cylinder 66, the grabbing plates 613 are located inside the air grabbing cylinder 66, and the piston push rod 69 is located in the middle of the air grabbing cylinder 66.

The working principle of the multi-plug special-shaped element plug-in machine provided by the utility model is as follows:

when the plug needs to be replaced quickly, the locking cutting sleeve 61 is pushed upwards by hand, the locking cutting sleeve 61 moves upwards to enable the locking cutting sleeve to compress the first spring 65, then one end of the air-lock cylinder body 66 is inserted into the hole of the fixed connecting shaft clamp 63 and is tightly contacted with the upper sealing ring 64, then the locking cutting sleeve 61 is released by hand, and the locking cutting sleeve 61 presses the ball 67 downwards to enter the clamping groove at the top of the air-lock cylinder body 66 under the action of the spring force of the first spring 65; thereby effecting gripping of the cylinder block 66.

the equipment has the main advantages that the equipment is simple and convenient to plug and pull, realizes quick replacement and is suitable for components in various shapes; meanwhile, the unique push block sliding clamping mechanism is designed as the initiative of an industrial clamping mechanism, the advantage that the clamping mechanism is small in appearance size and small in occupied space is achieved, the reliable operation performance is more stable, the adaptability of the multiple quick-change multi-plug mechanisms 6 can be improved, and four different types of elements can be clamped at one time.

Second embodiment

Referring to fig. 4, 5 and 6, a second embodiment of the present application provides another multi-plug profiled element inserter based on the multi-plug profiled element inserter provided in the first embodiment of the present application. The second embodiment is only the preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the implementation of the first embodiment alone.

Specifically, the difference of the special-shaped component plug-in components machine of many plugs that the second embodiment of this application provided lies in, special-shaped component plug-in components machine of many plugs, press from both sides fixed mounting has the dismantlement subassembly 7 on grabbing the slide 613, the dismantlement subassembly 7 includes mounting panel 71, fixed mounting has connecting block 72 on the mounting panel 71, guide way 73 has been seted up on the connecting block 72 to joint groove 74 has been seted up to connecting block 72, sliding tray 75 has been seted up on the connecting block 72, press from both sides fixed mounting has fixed plate 76 on grabbing 614, press from both sides and seted up fixed slot 77 on grabbing the slide 613, it has locating pin 78 to press from both sides sliding connection on grabbing the slide 613, the top that presss from both sides and grabbing 614 is provided with fourth spring 79 to press from both sides and grab 614 and go up the swivelling joint and be connected with transfer line 710, the one end fixed mounting of transfer line 710 has joint pole 711.

After the clamp catch 614 is installed, the positioning pin 78 is inserted into the top of the clamp catch 614, thereby positioning the clamp catch 614 and preventing the clamp catch 614 from moving upward.

Mounting panel 71 fixed mounting be in grab on the slide plate 613, joint groove 74 is located the bottom of guide way 73, the top fixed mounting of guide way 73 has three hornblocks, sliding tray 75 with guide way 73 communicates each other.

The triangular block guides the clamping rod 711, so that the clamping rod 711 is no longer positioned at the top of the clamping groove 74, and if the clamping rod 711 cannot move according to the assumption, the driving rod 710 can be manually rotated to achieve the effect of assisting in installation or disassembly.

The catching bar 711 is slidably coupled to the inner surfaces of the sliding groove 75 and the guide groove 73, and the catching bar 711 is fitted to the catching groove 74, and the surface of the mounting plate 71 is slidably coupled to the surface of the clamping jaw 614.

The engagement of the catch lever 711 with the catch groove 74 is to limit the clip claw 614 so that the clip claw 614 cannot move downward.

The fixing plate 76 is located inside the fixing groove 77, the fixing plate 76 is slidably coupled to the fixing groove 77, the positioning pin 78 is located above the clip claw 614, and one end of the fourth spring 79 is fixedly coupled to the clip claw sliding plate 613.

The fourth spring 29 pushes the clamping jaw 614 to make the clamping jaw 614 have a downward force, so as to ensure that the clamping rod 711 is always positioned inside the clamping groove 74.

The working principle is as follows:

when the clip 614 needs to be replaced, the positioning pin 78 is pulled leftwards, so that the positioning pin 78 no longer limits the clip 614, then the clip 614 is pushed upwards, the upward movement of the clip 614 drives the transmission rod 710 to move upwards, the upward movement of the transmission rod 710 drives the clamping rod 711 to move upwards, the upward movement of the clamping rod 711 causes the triangular blocks to press the clamping rod 711, so that the clamping rod 711 deviates from the bottom of the clamping groove 74, then the clip 614 is not pushed any more, the clip 614 is pushed downwards by the fourth spring 79, the downward movement of the clip 614 drives the clamping rod 711 to move downwards, the clamping rod 711 moves downwards, so that the clamping rod 711 enters the inside of the guide groove 73 and then enters the inside of the sliding groove 75 along the guide groove 73, so that the clip 614 can be replaced, a new clip 614 is taken, the clamping rod 711 on the clip 614 enters the inside of the sliding groove 75, and then the clip 614 is pushed, so that the clamping jaw 614 moves the clamping rod 711 to the top of the guide groove 73, and then the clamping jaw 614 is released so that the clamping rod 711 enters the inside of the clamping groove 74, thereby completing the replacement of the clamping jaw 614.

Has the advantages that:

through pulling locating pin 78, make locating pin 78 no longer advance line location to pressing from both sides and grab 614, then upwards promote to press from both sides and grab 614, make to press from both sides grab 614 and drive joint pole 711 no longer with joint groove 74 joint, then receive the promotion of fourth spring 79, make to press from both sides and grab 614, then take out new clamp and grab 614, the inside that the joint pole 711 on will pressing from both sides and grab 614 inserted sliding tray 75, then upwards promote to press from both sides and grab 614, make joint pole 711 and joint groove 74 joint, just accomplish the change to pressing from both sides and grab 614, avoided through the bolt to press from both sides and grab 614 and carry out fixed mounting, when making to press from both sides and grab 614 damage, inconvenient dismantlement change to pressing from both sides and grab 614.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. A multiple plug profile component insertion machine, comprising:

the robot mechanism comprises a rack body, wherein a robot mounting plate is fixedly mounted inside the rack body, a robot mechanism is fixedly mounted on the robot mounting plate, a multi-plug outer cover is arranged on the robot mechanism, and an upper visual component is fixedly mounted on the robot mechanism;

the quick-change multi-plug mechanism is arranged on the robot mechanism and comprises a locking clamping sleeve, a clamping spring is arranged on the locking clamping sleeve, a fixed connecting shaft clamp is arranged inside the locking clamping sleeve, a sealing ring is arranged inside the locking clamping sleeve, a first spring is arranged inside the locking clamping sleeve, a pneumatic grabbing cylinder body is arranged at the bottom of the locking clamping sleeve, balls are arranged on the surface of the pneumatic grabbing cylinder body, a spline shaft is arranged at the top of the locking clamping sleeve, a piston push rod is arranged inside the pneumatic grabbing cylinder body, a conical head sliding plate is arranged inside the pneumatic grabbing cylinder body, a second spring is sleeved on the surface of the piston push rod, a piston sealing ring is arranged inside the pneumatic grabbing cylinder body, a clamping and sliding plate is arranged inside the pneumatic grabbing cylinder body, and a clamping and grabbing claw is fixedly arranged on the clamping and grabbing sliding plate, the inside of pressing from both sides and grabbing the slide is provided with the third spring to press from both sides threaded connection and have holding screw on grabbing the slide.

2. The multi-plug form-element inserter machine of claim 1 wherein one end of said splined shaft is fixedly attached to said robotic mechanism and one end of the splined shaft is positioned within said locking collar, said sealing ring is positioned below said splined shaft, and said first spring is seated against the surface of said fixed connection collar.

3. A multiple plug profile inserter machine according to claim 1 wherein there are two said sealing rings, both said sealing rings being located on one side of said fixed connection shaft clamp and the two sealing rings no longer being in the same line.

4. The multi-plug profiled-element inserter of claim 1, wherein one end of the pneumatic gripper cylinder is located inside the locking collar, and an arc-shaped groove is opened on one end located inside the locking collar, the ball is located inside the arc-shaped groove, and a plurality of balls are provided, and the plurality of balls are evenly distributed with the inside of the arc-shaped groove.

5. The multi-plug profiled-element inserter according to claim 1, wherein there are two said gripper jaws, and the two said gripper jaws are symmetrically distributed on both sides of the cylinder body, and the structure on the two gripper jaws is the same, and the gripper jaws are connected with the gripper slide plate by bolts.

6. The multi-plug profiled-element inserter according to claim 1, wherein there are two gripping slide plates, the two gripping slide plates are symmetrically distributed on two sides of the air gripping cylinder, the gripping slide plates are located inside the air gripping cylinder, and the piston push rod is located in the middle of the air gripping cylinder.

7. The multi-plug special-shaped component plug-in machine according to claim 1, wherein a detaching assembly is fixedly mounted on the clamp grabbing sliding plate and comprises a mounting plate, a connecting block is fixedly mounted on the mounting plate, a guide groove is formed in the connecting block, a clamping groove is formed in the connecting block, a sliding groove is formed in the connecting block, a fixing plate is fixedly mounted on the clamp grabbing sliding plate, a fixing groove is formed in the clamp grabbing sliding plate, a positioning pin is slidably connected onto the clamp grabbing sliding plate, a fourth spring is arranged at the top of the clamp grabbing, a transmission rod is rotatably connected onto the clamp grabbing plate, and a clamping rod is fixedly mounted at one end of the transmission rod.

8. The multi-plug profiled element inserter of claim 7 wherein the mounting plate is fixedly mounted on the sliding plate, the engaging groove is located at the bottom of the guiding groove, the triangular block is fixedly mounted at the top of the guiding groove, and the sliding groove is communicated with the guiding groove.

9. The multi-plug profile inserter of claim 7 wherein the snap rod is slidably coupled to the inner surfaces of the slide groove and the guide groove and the snap rod is mated to the snap groove and the surface of the mounting plate is slidably coupled to the surface of the grip.

10. The multiple plug profile inserter according to claim 7, wherein said fixing plate is located inside said fixing groove and slidably connected to said fixing groove, said positioning pin is located above said clamp catch, and one end of said fourth spring is fixedly connected to said clamp catch slide plate.