CN215669832U - Loading machine - Google Patents

Loading machine Download PDF

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Publication number
CN215669832U
CN215669832U CN202120972623.0U CN202120972623U CN215669832U CN 215669832 U CN215669832 U CN 215669832U CN 202120972623 U CN202120972623 U CN 202120972623U CN 215669832 U CN215669832 U CN 215669832U
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China
Prior art keywords
loader
front frame
panoramic image
rear frame
frame
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CN202120972623.0U
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章华
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Shanghai Sany Heavy Machinery Co Ltd
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Shanghai Sany Heavy Machinery Co Ltd
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Abstract

The present invention provides a loader, comprising: a front frame; the front frame is hinged with the rear frame; the non-contact angle sensor is arranged in a hinged area of the front frame and the rear frame and is used for acquiring angle information of the front frame and the rear frame; the panoramic image acquisition equipment is used for acquiring a panoramic image of the loader; the controller, non-contact angle sensor and panoramic image collection equipment all are connected with the controller electricity, and the controller sets up to mark angle information in panoramic image. According to the loader provided by the utility model, the angle information of the front frame and the rear frame is acquired through the non-contact angle sensor, and is marked on the panoramic image, so that the acquisition mode of the position posture of the loader is more accurate, the position posture of the loader can be visually shown, and the safety and the reliability of the loader can be improved.

Description

Loading machine
Technical Field
The utility model relates to the technical field of operation machinery, in particular to a loader.
Background
The loader is a kind of earth and stone construction machinery widely used in highway, railway, building, water and electricity, port and mine, and is mainly used for shoveling and loading bulk materials such as soil, gravel, lime and coal, and also for light shoveling and digging of ore and hard soil. Besides, the machine can also carry out the operations of pushing and transporting soil, scraping the ground, pulling other machines and the like. The loader has the advantages of high operation speed, high efficiency, good maneuverability, light operation and the like, so the loader becomes one of the main types of earthwork construction in engineering construction.
In order to safely operate the loader, the driving state of the loader, such as the position and the posture of the loader, needs to be grasped in time, and at present, the driving state of the loader is often acquired through manual visual inspection, so that the acquiring mode is not accurate enough, the experience dependence on personnel is high, and the safety and the reliability are poor.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a loader, which is used for solving the defects that the running state of the loader is not accurate enough, the experience dependence on personnel is large, and the safety and the reliability are poor in the prior art, which are obtained by manual visual inspection, realizing more accurate obtaining mode of the position and the posture of the loader, displaying the position and the posture of the loader visually, and improving the safety and the reliability of the loader.
An embodiment of the present invention provides a loader, including: a front frame; the front frame is hinged with the rear frame; the non-contact angle sensor is arranged in a hinged area of the front frame and the rear frame and is used for acquiring angle information of the front frame and the rear frame; the panoramic image acquisition equipment is used for acquiring a panoramic image of the loader; the controller, non-contact angle sensor and panoramic image collection equipment all with the controller electricity is connected, the controller sets up to with angle information mark in the panoramic image.
According to a loader of an embodiment of the present invention, the non-contact angle sensor includes: the magnetic part is arranged on the front frame and is arranged in the hinge area; the inductor is arranged on the rear frame, and the inductor is arranged in the hinge area.
According to the loader provided by the embodiment of the utility model, the magnetic part comprises a magnetic bolt which is detachably arranged on the front frame.
According to the loader provided by the embodiment of the utility model, the N pole of the magnetic element is provided with a notch, and the notch faces the direction of the rear frame.
According to the loader of one embodiment of the utility model, the non-contact angle sensor is eT-360.
According to the loader provided by the embodiment of the utility model, the panoramic image acquisition equipment comprises a plurality of cameras, and the cameras are respectively arranged at different positions of the loading vehicle.
According to the loader of one embodiment of the utility model, the panoramic image acquisition equipment comprises at least one of a forward-looking camera, a left-looking camera, a right-looking camera and a rear-looking camera; the lens of the front-view camera faces the front of the loader, or the lens of the left-view camera faces the left side of the loader, or the lens of the right-view camera faces the right side of the loader, or the lens of the rear-view camera faces the rear of the loader.
According to the loader disclosed by the embodiment of the utility model, the front-view camera is mounted at one end, close to the front frame, of the rear frame; or the left-view camera is mounted on the left side of the rear frame; or the right-view camera is mounted on the right side of the rear frame; or the rear-view camera is arranged at one end of the rear frame, which deviates from the front frame.
According to the loader of one embodiment of the utility model, the front-view camera is CM 30A; or the left-view camera is CM 30A; or the right-view camera is CM 30A; alternatively, the rear view camera is IR 100.
According to an embodiment of the present invention, the loader further comprises: and the display screen is electrically connected with the controller and is used for displaying the panoramic image marked with the angle information.
According to the loader provided by the utility model, the non-contact angle sensors are arranged in the hinged areas of the front frame and the rear frame to acquire the angle information of the front frame and the rear frame, and the angle information is marked on the panoramic image acquired by the panoramic image acquisition equipment, so that the acquisition mode of the position posture of the loader is more accurate, the position posture of the loader can be visually shown, and the safety and the reliability of the loader can be improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of an electrical connection of a loader according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a loader according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a rear frame of a loader according to an embodiment of the present invention;
fig. 4 is a partially assembled schematic view of a loader according to an embodiment of the present invention.
Reference numerals:
10: a front frame; 20: a rear frame; 30: a non-contact angle sensor; 31: a magnetic member; 32: an inductor; 40: a panoramic image acquisition device; 41: a camera; 50: a controller; 60: a display screen.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A loader according to an embodiment of the present invention will be described with reference to fig. 1 to 4.
It should be noted that a loader, also called a forklift, is often applied in the field of construction engineering, the construction environment is often relatively complicated, and the loader is mainly used for shoveling bulk materials such as soil, gravel, lime, coal and the like, and can also carry out slight shoveling operation on ores or hard soil and the like. The different auxiliary working devices can be replaced to carry out bulldozing, hoisting and other material loading and unloading operations such as wood. In road construction, particularly in high-grade highway construction, the loader is used for filling and digging of roadbed engineering, and collecting and loading of asphalt mixture and cement concrete yards. Besides, the machine can also carry out the operations of pushing and transporting soil, scraping the ground, pulling other machines and the like. The loader has the advantages of high operation speed, high efficiency, good maneuverability, light operation and the like, so the loader becomes one of the main types of earthwork construction in engineering construction.
As shown in fig. 1, 2 and 3, the present invention provides a loader comprising: a front frame 10, a rear frame 20, a non-contact angle sensor 30, a panoramic image capture device 40, and a controller 50.
The front frame 10 is hinged to the rear frame 20, and the front frame 10 and the rear frame 20 are rotatable about a rotation axis.
The front frame 10 belongs to a working implement, the front frame 10 may include a bucket for loading materials, the front frame 10 may have front wheels, the front wheels may be steering wheels, the front wheels may have no driving force, and only follow-up may be achieved.
The rear frame 20 belongs to a power tool, the rear frame 20 provides power for the loader, and the rear frame 20 can be provided with rear wheels, and the rear wheels have driving force, namely the rear wheels are driven by a power system to rotate, so that the loader is driven to move integrally.
It should be noted that the shoveling and loading and unloading operations of the loader are performed by the movement of the work implement. The loader working device comprises a bucket, a movable arm, a connecting rod, a rocker arm, a rotary bucket oil cylinder, a movable arm oil cylinder and the like. The entire front frame 10 is hinged to the rear frame 20. The bucket is hinged with the rotary bucket oil cylinder through a connecting rod and a rocker arm and is used for loading and unloading materials. The movable arm is hinged with the frame and the movable arm oil cylinder and used for lifting the bucket. The turning of the bucket and the lifting of the movable arm are controlled by hydraulic pressure.
The working machine should ensure that: when the rotary bucket oil cylinder is locked and the movable arm oil cylinder is lifted or landed, the connecting rod mechanism enables the bucket to translate up and down or approach translation so as to prevent the bucket from tilting to scatter materials; when the movable arm is in any position and the bucket rotates around the hinge point of the movable arm to unload, the inclination angle of the bucket is not less than 45 degrees, and the bucket can be automatically leveled when the movable arm descends after unloading. At present, the loader mainly has seven types, namely, the loader is divided into three-rod type, four-rod type, five-rod type, six-rod type, eight-rod type and the like according to different member numbers of the link mechanism; the mechanism is divided into a forward rotation link mechanism and a reverse rotation link mechanism according to whether the input rod and the output rod are in the same rotation direction or not.
The loader bucket structure for the earthwork is characterized in that a bucket body is made of low-carbon, wear-resistant and high-strength steel plates in a welding mode, a cutting edge is made of wear-resistant medium manganese alloy steel materials, and a side cutting edge and a reinforcing angle plate are made of high-strength wear-resistant steel materials. The shapes of the bucket blades are classified into four types. The tooth profile is selected taking into account insertion resistance, wear resistance and ease of replacement. The tooth profile is divided into sharp teeth and blunt teeth, the tire type loader mostly adopts sharp teeth, and the crawler type loader mostly adopts blunt teeth. The number of the bucket teeth depends on the bucket width, and the bucket teeth distance is generally 150mm to 300 mm. The bucket tooth structure is divided into an integral type and a split type, wherein the small and medium-sized loaders are mostly integrated, and the large-sized loaders are usually split due to poor operation conditions and serious bucket tooth abrasion. The split bucket tooth is divided into a basic tooth 2 and a tooth tip 1, and only the tooth tip needs to be replaced after the tooth tip is worn.
The non-contact angle sensor 30 is disposed in a hinge region between the front frame 10 and the rear frame 20, and the non-contact angle sensor 30 is used to acquire angle information between the front frame 10 and the rear frame 20.
The angle information of the front frame 10 and the rear frame 20 may be an angle between a longitudinal direction of the front frame 10 and a longitudinal direction of the rear frame 20.
The non-contact angle sensor 30 does not need to contact with a rotating shaft, and non-contact detection can be realized, so that when the front frame 10 and the rear frame 20 rotate relatively, the non-contact angle sensor 30 is not worn, and meanwhile, the non-contact angle sensor 30 does not cause resistance to the relative rotation of the front frame 10 and the rear frame 20, so that the angle detection process is smooth and has no obstacle.
The panoramic image capture device 40 is used to capture a panoramic image of the loader.
The panoramic image of the loader may be a panoramic image of the surroundings of the body of the loader, for example, a 360-degree blind-spot-free image.
Here, the panoramic image capture apparatus 40 may include a plurality of cameras 41, and the plurality of cameras 41 may be respectively directed to different directions around the body, so that panoramic coverage of the surrounding environment of the body may be achieved.
Of course, the panoramic image capturing apparatus 40 may further include a wide-angle camera, through which a wider field of view is obtained, or the panoramic image capturing apparatus 40 may further include a rotating camera, through which a shooting direction is changed by rotation, so as to achieve panoramic coverage of the surrounding environment of the body.
The number and model of the cameras 41 are not limited herein, and those skilled in the art can select an appropriate camera 41 according to the actual scene needs as long as a panoramic image of the loader can be acquired.
The non-contact angle sensor 30 and the panoramic image capture device 40 are both electrically connected to a controller 50, and the controller 50 is configured to mark angle information on the panoramic image.
It is understood that the non-contact angle sensor 30 can collect the angle information of the front frame 10 and the rear frame 20, the panoramic image collecting device 40 can collect the panoramic image of the loader, and the controller 50 can perform a logic operation to mark the angle information of the front frame 10 and the rear frame 20 on the panoramic image.
The longitudinal straight line of the front frame 10 and the longitudinal straight line of the rear frame 20 can be marked on the panoramic image, and the angle information can be marked at the included angle between the longitudinal straight line of the front frame 10 and the longitudinal straight line of the rear frame 20, for example, the specific numerical value of the included angle between the front frame 10 and the rear frame 20 can be directly marked at the included angle between the longitudinal straight line of the front frame 10 and the longitudinal straight line of the rear frame 20.
The panoramic image marked with the angle information can clearly and intuitively show the numerical value of the included angle between the front frame 10 and the rear frame 20, so that the position and the posture of the loader can be clearly shown, the loader can quickly respond and feed back in the driving process, and the application scene of the loader in unmanned driving or auxiliary driving can be enlarged.
Of course, the controller 50 may also simulate the predicted trajectory of the loader according to the angle information of the front frame 10 and the rear frame 20, and mark the predicted trajectory on the panoramic image, so that when the loader turns, the field of view exhibited by the panoramic image changes, and the predicted trajectory also changes.
According to the loader provided by the utility model, the non-contact angle sensor 30 is arranged in the hinged area of the front frame 10 and the rear frame 20 to acquire the angle information of the front frame 10 and the rear frame 20, and the angle information is marked on the panoramic image acquired by the panoramic image acquisition equipment 40, so that the acquisition mode of the position posture of the loader is more accurate, the position posture of the loader can be intuitively shown, and the safety and the reliability of the loader can be improved.
In some embodiments, the non-contact angle sensor 30 includes: a magnetic member 31 and an inductor 32.
Wherein the magnetic member 31 is disposed on the front frame 10, and the magnetic member 31 is disposed on the hinge area, that is, the magnetic member 31 is mounted on the front frame 10 and located on the hinge area of the front frame 10 and the rear frame 20.
The magnetic member 31 has a certain magnetic field distribution, and the inductor 32 can sense the magnetic field variation of the magnetic member 31.
The sensor 32 is provided to the rear frame 20, and the sensor 32 is provided to the hinge area, that is, the sensor 32 is mounted to the rear frame 20 and located at the hinge area of the front frame 10 and the rear frame 20.
The inductor 32 and the magnetic member 31 may be oppositely disposed along the longitudinal direction of the loader, the inductor 32 and the magnetic member 31 are respectively located on the rear frame 20 and the front frame 10, and are not in direct contact with each other, but the inductor 32 can sense the magnetic field change of the magnetic member 31 based on the hall effect, when the front frame 10 and the rear frame 20 of the loader relatively rotate, the magnetic member 31 and the inductor 32 generate a relative position change, and the magnetic field distribution of the magnetic member 31 sensed by the inductor 32 changes, and the inductor 32 can convert the magnetic field change into the angle information of the front frame 10 and the rear frame 20.
As shown in fig. 4, the sensor 32 may be disposed at a hinge center position between the rear frame 20 and the front frame 10, the sensor 32 may change a position with the rear frame, the front frame 10 may have an L-shaped hanging structure, the magnetic member 31 may be disposed on the hanging structure, the magnetic member 31 changes a position with the front frame 10, the magnetic member 31 may be suspended directly above the sensor 32, when the front frame 10 and the rear frame 20 rotate, an induced magnetic field formed in the sensor 32 by the magnetic member 31 may change, and the sensor 32 may convert the magnetic field change into angle information of the front frame 10 and the rear frame 20.
With the change of the sensed magnetic field, a weak signal is generated in the sensor 32, the signal is converted into a current of 4mA to 20mA and is sent to the controller 50, and the controller 50 can obtain the angle information of the front frame 10 and the rear frame 20 by combining the current value corresponding to the specific angle.
As shown in fig. 4, in some embodiments, the magnetic member 31 includes a magnetic bolt, the magnetic bolt is detachably mounted on the front frame 10, the magnetic bolt may be mounted right above the hinge center, and a distance between the magnetic bolt and the inductor 32 along the vertical direction of the vehicle body is less than 10mm, for example, may be 8mm, that is, the magnetic member 31 may be mounted on the front frame 10 in the form of a magnetic bolt, which can facilitate the mounting and dismounting and can improve the convenience of mounting the magnetic member 31.
In some embodiments, the N pole of the magnetic member 31 has a notch facing in the direction of the rear frame 20.
Magnetic member 31 can have N utmost point and S utmost point, and the N of magnetic member 31 is utmost point to set up the opening here, and the installation will be opened the direction of frame 20 after with the opening orientation, through set up the opening at the N utmost point, can make magnetic member 31 the N utmost point and the S utmost point be distinguished easily, just can make the staff very easily discern the installation direction of magnetic member 31 when installing magnetic member 31, improves dismouting efficiency.
In some embodiments, the non-contact angle sensor 30 is eT-360, and eT-360 is a Hall sensor, which can generate sensitive response to the weak change of the magnetic field, and the accuracy of the angle information collection can be improved by using eT-360.
As shown in fig. 3, in some embodiments, the panoramic image capture apparatus 40 includes a plurality of cameras 41, and the plurality of cameras 41 are respectively mounted at different positions of the loading vehicle. The plurality of cameras 41 can be arranged at different positions of the body of the loader, each camera 41 faces one direction, the shooting ranges of the plurality of cameras 41 are combined to form a panoramic image of the surrounding environment of the loader, and therefore real-time panoramic shooting of the surrounding environment of the loader can be guaranteed.
In some embodiments, panoramic image capture device 40 includes at least one of a forward looking camera, a left looking camera, a right looking camera, and a rear looking camera.
The lens of the front-view camera faces the front of the loader, or the lens of the left-view camera faces the left side of the loader, or the lens of the right-view camera faces the right side of the loader, or the rear-view camera faces the rear of the loader.
That is to say, a more complete panoramic image can be obtained through cameras with different orientations, and the blind area of the panoramic image can be smaller.
In some embodiments, a forward looking camera is mounted to the end of the rear frame 20 adjacent the front frame 10; or, the left-view camera is mounted on the left side of the rear frame 20; or, the right-view camera is mounted on the right side of the rear frame 20; alternatively, the rear-view camera is mounted to an end of the rear frame 20 facing away from the front frame 10.
The front-view camera, the left-view camera, the right-view camera and the rear-view camera are all mounted on the rear frame 20, so that the camera can be conveniently powered through the rear frame 20, the cable is prevented from penetrating through the joint of the rear frame 20 and the front frame 10, and therefore the front frame 10 and the rear frame 20 cannot be interfered by the cable when relatively rotating, the cable cannot be pulled apart, and the stability of image acquisition can be improved.
In some embodiments, the front-view camera is CM 30A; or, the left view camera is CM 30A; alternatively, the right-view camera is CM 30A. The CM30A is a super wide-angle night vision waterproof camera, can shoot images with a large field of view, and can shoot at night and in rainy days when being installed on a loader.
Or, the rear-view camera is IR100, and IR100 is an infrared camera, and can realize night shooting, so as to accurately shoot images behind the loader.
As shown in FIG. 1, in some embodiments, the loader further includes a display screen 60, and the display screen 60 may be mounted directly to the cab of the loader
The display screen 60 is electrically connected to the controller 50, and the display screen 60 is used to display a panoramic image of the marked angle information.
The driver of the loader can visually see the panoramic image marked with the angle information on the display screen 60, so that the condition met by the loader can be quickly and accurately fed back in time.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. A loader, characterized by comprising:
a front frame;
the front frame is hinged with the rear frame;
the non-contact angle sensor is arranged in a hinged area of the front frame and the rear frame and is used for acquiring angle information of the front frame and the rear frame;
the panoramic image acquisition equipment is used for acquiring a panoramic image of the loader;
the controller, non-contact angle sensor and panoramic image collection equipment all with the controller electricity is connected, the controller sets up to with angle information mark in the panoramic image.
2. The loader of claim 1, in which the non-contact angle sensor comprises:
the magnetic part is arranged on the front frame and is arranged in the hinge area;
the inductor is arranged on the rear frame, and the inductor is arranged in the hinge area.
3. The loader of claim 2, wherein said magnetic member comprises a magnetic bolt removably mounted to said front frame.
4. The loader of claim 2, wherein the magnetic element has a notch in the pole N, said notch facing in the direction of the rear frame.
5. The loader of claim 1, in which said non-contact angle sensor is eT-360.
6. The loader of any one of claims 1 to 5, wherein the panoramic image capture device comprises a plurality of cameras, each mounted at a different location on the loader vehicle.
7. The loader of claim 6, wherein the panoramic image capture device comprises at least one of a forward looking camera, a left looking camera, a right looking camera, and a rear looking camera;
the lens of the front-view camera faces the front of the loader, or the lens of the left-view camera faces the left side of the loader, or the lens of the right-view camera faces the right side of the loader, or the lens of the rear-view camera faces the rear of the loader.
8. The loader of claim 7, wherein said forward looking camera is mounted to an end of said rear frame adjacent said front frame;
or the left-view camera is mounted on the left side of the rear frame;
or the right-view camera is mounted on the right side of the rear frame;
or the rear-view camera is arranged at one end of the rear frame, which deviates from the front frame.
9. The loader of claim 7, in which said forward looking camera is CM 30A;
or the left-view camera is CM 30A;
or the right-view camera is CM 30A;
alternatively, the rear view camera is IR 100.
10. The loader of any one of claims 1-5, further comprising:
and the display screen is electrically connected with the controller and is used for displaying the panoramic image marked with the angle information.
CN202120972623.0U 2021-05-08 2021-05-08 Loading machine Active CN215669832U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120972623.0U CN215669832U (en) 2021-05-08 2021-05-08 Loading machine

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Application Number Priority Date Filing Date Title
CN202120972623.0U CN215669832U (en) 2021-05-08 2021-05-08 Loading machine

Publications (1)

Publication Number Publication Date
CN215669832U true CN215669832U (en) 2022-01-28

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Application Number Title Priority Date Filing Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117306617A (en) * 2023-11-28 2023-12-29 四川鼎鸿智电装备科技有限公司 Device for positioning working device of engineering machinery and positioning method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117306617A (en) * 2023-11-28 2023-12-29 四川鼎鸿智电装备科技有限公司 Device for positioning working device of engineering machinery and positioning method thereof
CN117306617B (en) * 2023-11-28 2024-03-12 四川鼎鸿智电装备科技有限公司 Device for positioning working device of engineering machinery and positioning method thereof

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