CN215667788U - Wet-milling processing fibre washing device - Google Patents

Wet-milling processing fibre washing device Download PDF

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Publication number
CN215667788U
CN215667788U CN202122087115.7U CN202122087115U CN215667788U CN 215667788 U CN215667788 U CN 215667788U CN 202122087115 U CN202122087115 U CN 202122087115U CN 215667788 U CN215667788 U CN 215667788U
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fiber washing
fiber
stage
washing
tank
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CN202122087115.7U
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孟广银
刘天友
王爱国
宫光
李长学
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SHANDONG XIANGRUI PHARMACEUTICAL CO Ltd
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SHANDONG XIANGRUI PHARMACEUTICAL CO Ltd
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Abstract

The utility model discloses a fiber washing device for wet grinding processing, which comprises a degerming mill, a secondary temporary storage tank, a secondary delivery pump, a pulp extracting pressure curved sieve and the like, wherein the pulp extracting pressure curved sieve is arranged between the degerming mill and a needle mill, the pulp extracting pressure curved sieve extracts pulp from the degerming mill, so that the material entering the needle mill is reduced, the needle mill efficiency is improved, the load of the subsequent process is reduced, the washing efficiency is improved, the original fiber washing integrated tank is divided into a single primary fiber washing tank with a stirring device to a six-stage fiber washing tank, the stirring device is arranged, so that the materials are mixed more uniformly, the separation effect is better, the washed fiber sequentially passes through the six-stage washing from the primary fiber washing pressure curved sieve and the primary fiber washing tank in the forward direction, process tap water enters the six-stage fiber washing tank from a process water inlet, the fiber is washed reversely step by step, and the washing effect is improved, the water consumption is reduced; the configuration of an external enzyme preparation reaction tank and an enzyme preparation reaction reflux pump is eliminated, and the production device is simplified.

Description

Wet-milling processing fibre washing device
Technical Field
The utility model relates to the technical field of starch production, and directly relates to a wet-milling fiber washing device.
Background
The fiber washing procedure in the traditional process for producing starch by corn wet milling comprises the processes of coarse grinding, fine grinding, germ separation, seven-grade curved sieve separation, washing in a conjoined washing tank, dehydration, drying and the like, the fiber washing efficiency is low, the starch content is high, the starch yield is low, the washing water consumption is high, and the research on a production device with good washing effect, high starch yield and low washing water consumption is necessary.
SUMMERY OF THE UTILITY MODEL
The utility model aims to develop a wet-milling fiber washing device, which improves the washing effect, improves the starch yield and reduces the washing water consumption.
The purpose of the utility model is realized as follows: a wet-milling processing fiber washing device comprises a degerming mill, a second-stage temporary storage tank, a second-stage delivery pump, a needle mill, a milled temporary storage tank, a pulp extracting pressure curved sieve, a milled delivery pump, a first-stage fiber washing pressure curved sieve, a first-stage washing pump, a first-stage fiber washing tank, a second-stage fiber washing pressure curved sieve 9, a second-stage washing pump, a second-stage fiber washing tank, a third-stage fiber washing pressure curved sieve, a third-stage fiber washing tank, a fourth-stage fiber washing pressure curved sieve, a fourth-stage washing pump, a fourth-stage fiber washing tank, a fifth-stage fiber washing pressure curved sieve, a fifth-stage washing pump, a fifth-stage fiber washing tank, a sixth-stage fiber washing pressure curved sieve, a sixth-stage washing pump and a sixth-stage fiber washing tank; a fiber dewatering screen, a fiber squeezing machine and a process water inlet;
the discharging port of the degerming mill is connected with the feeding port of the secondary temporary storage tank; the discharge port of the secondary temporary storage tank is connected with the feed port of the pulp extracting pressure curved sieve through a secondary delivery pump; an oversize outlet of the pulp extracting pressure curved screen is connected with a feed inlet of a needle mill; the undersize of the pulp extracting pressure curved sieve flows back to the front-stage working procedure; the outlet of the needle mill is connected with the feed inlet of the milled temporary storage tank; the discharge port of the temporary storage tank after grinding is connected with the feed port of the first-stage fiber washing pressure curved sieve through a conveying pump after grinding;
the oversize outlet of the first-stage fiber washing pressure curved sieve is connected with a first-stage fiber washing tank; the screen underflow outlet of the first-stage fiber washing pressure curved screen is connected with a second-stage temporary storage pipe and a ground temporary storage tank; the discharge port of the primary fiber washing tank is connected with the feed port of the secondary fiber washing pressure curved sieve through a primary washing pump;
an oversize outlet of the secondary fiber washing pressure curved sieve is connected with a feed inlet of a secondary fiber washing tank, and an undersize outlet of the secondary fiber washing pressure curved sieve is connected with a discharge outlet of the pin mill; the discharge port of the secondary fiber washing tank is connected with the feed port of the tertiary fiber washing pressure curved sieve through a secondary washing pump;
an oversize outlet of the third-stage fiber washing pressure curved sieve is connected with a feed inlet of a third-stage fiber washing tank; the outlet of the undersize of the third-stage fiber washing pressure curved sieve is connected with the feed inlet of the first-stage fiber washing tank; the discharge port of the third-level fiber washing tank is connected with the feed port of the fourth-level fiber washing pressure curved sieve through a third-level washing pump;
the outlet of the oversize of the four-stage fiber washing pressure curved sieve is connected with the feed inlet of a four-stage fiber washing tank; the outlet of the sieve underflow of the four-stage fiber washing pressure curved sieve is connected with the feed inlet of the secondary fiber washing tank; the discharge port of the fourth-stage fiber washing tank is connected with the feed port of the fifth-stage fiber washing pressure curved sieve through a fourth-stage washing pump;
the oversize outlet of the five-stage fiber washing pressure curved sieve is connected with the feed inlet of a five-stage fiber washing tank; the outlet of the undersize of the five-stage fiber washing pressure curved sieve is connected with the feed inlet of the three-stage fiber washing tank; the discharge port of the five-stage fiber washing tank is connected with the feed port of the six-stage fiber washing pressure curved sieve through a five-stage washing pump;
an oversize outlet of the six-stage fiber washing pressure curved sieve is connected with a feed inlet of a six-stage fiber washing tank; the outlet of the lower sieve of the six-stage fiber washing pressure curved sieve is connected with the feed inlet of the four-stage fiber washing tank; the process water inlet is connected with a feed inlet of a six-stage fiber washing tank; the discharge port of the six-stage fiber washing tank is connected with the feed port of the fiber dewatering screen through a six-stage washing pump;
the oversize outlet of the fiber dewatering screen is connected with the fiber wringing machine; the screen underflow outlet of the fiber dewatering screen is connected with the feed inlet of the five-stage fiber washing tank.
Preferably, the wet milling process fiber washing device further comprises an enzyme adding tank which is arranged on one side of the third stage fiber washing tank and is connected with the third stage washing tank through an enzyme adding pump.
Preferably, stirring devices are arranged in the first-stage fiber washing tank, the second-stage fiber washing tank, the third-stage fiber washing tank, the fourth-stage fiber washing tank, the fifth-stage fiber washing tank and the sixth-stage fiber washing tank.
The utility model is characterized in that:
the method is characterized in that a pulp extracting pressure curved sieve is arranged between a degerming mill and a needle mill, the material out of the degerming mill is subjected to pulp extraction through the pulp extracting pressure curved sieve, the material entering the needle mill is reduced, the needle mill efficiency is improved, the load of subsequent processes is reduced, and the washing efficiency is improved; the configuration of an external enzyme preparation reaction tank and an enzyme preparation reaction reflux pump is cancelled, so that the production device is simplified, the washing water consumption is reduced, and the starch yield is improved.
Drawings
FIG. 1 is a schematic structural view of a wet milling fiber washing device according to the present invention.
Description of the reference numerals
1. Degerming and grinding; 2. needle grinding; 3. temporarily storing the ground material in a tank; 4. extracting slurry and pressure curved screening; 5. a ground delivery pump; 6. washing the pressure curved sieve by the primary fiber; 7. a first-stage washing pump; 8. a primary fiber washing tank; 9. washing the pressure curved sieve by the secondary fiber; 10. a secondary washing pump; 11. a secondary fiber washing tank; 12. washing the pressure curved sieve by the three-stage fiber; 13. a third stage washing pump; 14. a third-stage fiber washing tank; 15. washing the pressure curved sieve by four-stage fiber; 16. a four-stage washing pump; 17. a four-stage fiber washing tank; 18. washing the pressure curved sieve by the five-grade fiber; 19. a five-stage washing pump; 20. a five-stage fiber washing tank; 21. washing the pressure curved sieve by six-grade fibers; 22. a six-stage washing pump; 23. a six-stage fiber washing tank; 24. a fiber dewatering screen; 25. a fiber wringing machine; 26. a secondary temporary storage tank; 27. a secondary delivery pump; 28. a process water inlet; 29. and (5) adding an enzyme tank.
Detailed Description
The technical scheme of the utility model is further specifically described below with reference to the attached drawing 1.
As shown in the attached drawing 1, the wet milling fiber washing device provided by the utility model comprises a degerming mill 1, a needle mill 2, a milled temporary storage tank 3, a pulp extracting pressure curved sieve 4, a milled delivery pump 5, a primary fiber washing pressure curved sieve 6, a primary washing pump 7, a primary fiber washing tank 8, a secondary fiber washing pressure curved sieve 99, a secondary washing pump 10, a secondary fiber washing tank 11, a tertiary fiber washing pressure curved sieve 12, a tertiary washing pump 13, a tertiary fiber washing tank 14, a quaternary fiber washing pressure curved sieve 15, a quaternary washing pump 16, a quaternary fiber washing tank 17, a quaternary fiber washing pressure curved sieve 18, a quaternary washing pump 19, a quaternary fiber washing tank 20, a quaternary fiber washing pressure curved sieve 21, a quaternary washing pump 22 and a quaternary fiber washing tank 23; a fiber dewatering screen 24 and a fiber wringing machine 25; a secondary holding tank 26; a secondary delivery pump 27; the inlet 28 for the process water is provided,
the discharge hole of the degerming mill 1 is connected with the feed inlet of a secondary temporary storage tank 26; the discharge hole of the secondary temporary storage tank 26 is connected with the feed hole of the pulp extracting pressure curved sieve 4 through a secondary delivery pump 27; an oversize outlet of the pulp extracting pressure curved sieve 4 is connected with a feed inlet of the pin mill 2; the undersize outlet of the pulp extracting pressure curved sieve 4 is connected with the feed inlet of the degerming mill 1; the outlet of the needle mill 2 is connected with the feed inlet of the milled temporary storage tank 3;
a discharge hole of the temporary storage tank 3 after grinding is connected with a feed hole of a first-stage fiber washing pressure curved sieve 6 through a conveying pump 5 after grinding; the oversize outlet of the first-stage fiber washing pressure curved sieve 6 is connected with a first-stage fiber washing tank 8; the outlet of the undersize of the first-stage fiber washing pressure curved sieve 6 is connected with the feed inlet of the pin mill 2;
a discharge hole of the primary fiber washing tank 8 is connected with a feed hole of the secondary fiber washing pressure curved sieve through a primary washing pump 7; the outlet of the secondary fiber washing pressure curved sieve screen is connected with the feed inlet of a secondary fiber washing tank 11, and the outlet of the secondary fiber washing pressure curved sieve screen is connected with a secondary temporary storage pipe 26 and a ground temporary storage tank 3;
a discharge hole of the secondary fiber washing tank 11 is connected with a feed hole of the tertiary fiber washing pressure curved sieve 12 through a secondary washing pump; an oversize outlet of the three-stage fiber washing pressure curved sieve 12 is connected with a feed inlet of a three-stage fiber washing tank 14; the undersize outlet of the three-stage fiber washing pressure curved sieve 12 is connected with the feed inlet of the first-stage fiber washing tank 8;
a discharge hole of the third-level fiber washing tank 14 is connected with a feed hole of a fourth-level fiber washing pressure curved sieve 15 through a third-level washing pump 13; an oversize outlet of the four-stage fiber washing pressure curved sieve 15 is connected with a feed inlet of a four-stage fiber washing tank 17; the screen underflow outlet of the four-stage fiber washing pressure curved screen 15 is connected with the feed inlet of the second-stage fiber washing tank 11;
a discharge hole of a fourth-stage fiber washing tank 17 is connected with a feed hole of a fifth-stage fiber washing pressure curved sieve 18 through a fourth-stage washing pump 16; the oversize outlet of the five-stage fiber washing pressure curved sieve 18 is connected with the feed inlet of a five-stage fiber washing tank 20; the undersize outlet of the five-stage fiber washing pressure curved sieve 18 is connected with the feed inlet of the three-stage fiber washing tank 14;
a discharge hole of a five-stage fiber washing tank 20 is connected with a feed hole of a six-stage fiber washing pressure curved sieve 21 through a five-stage washing pump 19; the oversize outlet of the six-stage fiber washing pressure curved sieve 21 is connected with the feed inlet of a six-stage fiber washing tank 23; the outlet of the screen underflow of the six-stage fiber washing pressure curved screen 21 is connected with the feed inlet of the four-stage fiber washing tank 17; the process water inlet 28 is connected with the feed inlet of the six-stage fiber washing tank 23;
a discharge port of the six-stage fiber washing tank 23 is connected with a feed port of the fiber dewatering screen 24 through a six-stage washing pump 22; the oversize outlet of the fiber dewatering screen 24 is connected with a fiber wringing machine 25; the screen underflow outlet of the fiber dewatering screen 24 is connected with the feed inlet of the five-stage fiber washing tank 20.
The material is treated by a degerming mill 1 and then enters a secondary temporary storage tank 26, the material is conveyed to a pulp extraction pressure curved sieve 4 by a secondary conveying pump 27 to be screened and extracted, the oversize material after pulp extraction enters a needle mill 2 to be finely ground, the pulp extraction pressure curved sieve 4 extracts the primary pulp, compared with the traditional process, the fine grinding load of the subsequent needle mill 2 is effectively reduced, the grinding efficiency of the subsequent needle mill 2 is improved, the material discharged from the needle mill 2 enters a temporary storage tank 3 after grinding, the material is conveyed into a primary fiber washing pressure curved sieve 6 by a conveying pump 5 after grinding to separate starch and fiber, the oversize material enters a primary fiber washing tank 8, the undersize material flows back into the temporary storage tank 3 after grinding and the secondary temporary storage tank 26, the material in the primary fiber washing tank 8 is conveyed to a secondary fiber washing pressure curved sieve 9 by a washing pump 7 to separate starch and fiber, the oversize material enters a secondary fiber washing tank 11, the undersize material flows back into a discharge port after the needle mill 2, the material in a second-stage fiber washing tank 11 is conveyed to a third-stage fiber washing pressure curved sieve 12 by a second-stage washing pump 10 to separate starch and fiber, oversize material enters a third-stage fiber washing tank 14, undersize material reflows to a first-stage fiber washing tank 8, the material in the third-stage fiber washing tank 14 is conveyed to a fourth-stage fiber washing pressure curved sieve 15 by a third-stage washing pump 13 to separate starch and fiber, oversize material enters a fourth-stage fiber washing tank 17, undersize material reflows to the second-stage fiber washing tank 11, the material in the fourth-stage fiber washing tank 17 is conveyed to a fifth-stage fiber washing pressure curved sieve 18 by a fourth-stage washing pump 16 to separate starch and fiber, oversize material enters a fifth-stage fiber washing tank 20, undersize material reflows to the third-stage fiber washing tank 14, the material in the fifth-stage fiber washing tank 20 is conveyed to a sixth-stage fiber washing pressure curved sieve 21 by the fifth-stage washing pump 19 to separate starch and fiber, oversize materials enter a six-stage fiber washing tank 23, undersize materials flow back to a four-stage fiber washing tank 17, materials in the six-stage fiber washing tank 23 are conveyed to a fiber dewatering screen 24 by a six-stage washing pump 22 to separate starch and fibers, the oversize materials enter a fiber squeezing machine 25, the undersize materials flow back to a five-stage fiber washing tank 20, process water enters the six-stage fiber washing tank 23 from a process water inlet 28 to wash the fiber materials, the traditional process fiber washing tank is a conjoined tank, the interior of the traditional process fiber washing tank is separated by a partition plate, the traditional process fiber washing tank is arranged into a current first-stage fiber washing tank 8 to a current sixth-stage fiber washing tank 23 with a stirring device, the materials in the fiber washing tank are mixed more uniformly, the starch, the corn protein and the fibers are separated more easily when the fiber passes through a pressure curved screen, the total starch content in the fibers is reduced to 10% from the current 17%, and the total protein content in the fibers is reduced to 8.5% from the current 10.5%, the water consumption of the corn per ton is reduced to 1 ton from the current 1.5 ton, the power consumption of the corn per ton is reduced to 7 ℃ from the current 11 ℃, the water content of the extruded fiber is reduced to 53 percent from 60 percent, meanwhile, the original enzyme preparation reaction tank is cancelled, the enzyme-added material does not need to be put into the enzyme preparation reaction tank again for reaction, the equipment investment is reduced, and the investment is saved.
The wet milling processing fiber washing device also comprises an enzyme adding tank 29 which is arranged at one side of the tertiary fiber washing tank 14 and is connected with the tertiary fiber washing tank 14 through an enzyme adding pump, enzyme preparation is added into the tertiary fiber washing tank 14 through the enzyme adding pump, and the starch is further separated from the fiber through the action of the enzyme preparation, so that the content of the starch in the fiber is further reduced.
All be equipped with agitating unit in one-level fibre washing tank 8, second grade fibre washing tank 11, tertiary fibre washing tank 14, level four fibre washing tank 17, five-level fibre washing tank 20, the six-level fibre washing tank 23, make the stirring more even, the material mixes more fully, and fibre and starch separation effect are good.
The utility model improves the washing efficiency by arranging the pulp-extracting pressure curved sieve 4 between the degerming mill 1 and the needle mill 2, extracts the pulp from the material of the degerming mill 1 through the pulp-extracting pressure curved sieve 4, reduces the material entering the needle mill 2, improves the efficiency of the needle mill 2, reduces the load of the subsequent process, divides the original fiber washing integrated tank into a single primary fiber washing tank 8 with a stirring device, a secondary fiber washing tank 11, a tertiary fiber washing tank 14, a quaternary fiber washing tank 17, a quinary fiber washing tank 20 and a quinary fiber washing tank 23, and has better separation effect because of the arrangement of the stirring device, the material is more uniformly mixed, the washed fiber sequentially passes through quinary washing from the primary fiber washing pressure curved sieve 6 and the primary fiber washing tank 8 in the forward direction, the process tap water enters the quinary fiber washing tank 20 from the process water inlet 28, the fiber is reversely washed step by step, and the washing effect is improved, the water consumption is reduced; the configuration of an external enzyme preparation reaction tank and an enzyme preparation reaction reflux pump is cancelled, the production device is simplified, the water consumption for washing is reduced, the starch yield is improved, and the technical problems of low starch yield and high water consumption of the conventional device are solved.

Claims (3)

1. The wet grinding processing fiber washing device is characterized in that: the device is provided with a degerming mill, a secondary temporary storage tank, a secondary delivery pump, a pulp-extracting pressure curved sieve, a needle mill, a ground temporary storage tank, a ground delivery pump, a primary fiber washing pressure curved sieve, a primary washing pump, a primary fiber washing tank, a secondary fiber washing pressure curved sieve, a secondary washing pump, a secondary fiber washing tank, a tertiary fiber washing pressure curved sieve, a tertiary washing pump, a tertiary fiber washing tank, a quaternary fiber washing pressure curved sieve, a quaternary washing pump, a quaternary fiber washing tank, a quinary fiber washing pressure curved sieve, a quinary washing pump, a quinary fiber washing tank, a quinary fiber washing pressure curved sieve, a quinary washing pump and a quinary fiber washing tank; a fiber dewatering screen, a fiber squeezing machine and a process water inlet;
the discharging port of the degerming mill is connected with the feeding port of the secondary temporary storage tank; the discharge hole of the secondary temporary storage tank is connected with the feed inlet of the pulp extracting pressure curved sieve through the secondary delivery pump;
the oversize outlet of the pulp extracting pressure curved sieve is connected with the feed inlet of the pin mill; the undersize of the pulp extracting pressure curved sieve flows back to the front-stage working procedure; the outlet of the needle mill is connected with the feed inlet of the milled temporary storage tank; the discharge port of the temporary storage tank after grinding is connected with the feed port of the first-stage fiber washing pressure curved sieve through the conveying pump after grinding;
the oversize outlet of the primary fiber washing pressure curved sieve is connected with the primary fiber washing tank; the primary fiber washing pressure curved sieve undersize outlet is connected with the secondary temporary storage pipe and the ground temporary storage tank; the discharge hole of the primary fiber washing tank is connected with the feed hole of the secondary fiber washing pressure curved sieve through the primary washing pump;
an oversize outlet of the secondary fiber washing pressure curved sieve is connected with a feed inlet of the secondary fiber washing tank, and an undersize outlet of the secondary fiber washing pressure curved sieve is connected with a discharge outlet of the needle mill; the discharge hole of the secondary fiber washing tank is connected with the feed hole of the tertiary fiber washing pressure curved sieve through the secondary washing pump;
the oversize outlet of the third-stage fiber washing pressure curved sieve is connected with the feed inlet of the third-stage fiber washing tank; the outlet of the undersize of the third-stage fiber washing pressure curved sieve is connected with the feed inlet of the first-stage fiber washing tank; the discharge hole of the third-level fiber washing tank is connected with the feed hole of the fourth-level fiber washing pressure curved sieve through the third-level washing pump;
the outlet of the oversize of the four-stage fiber washing pressure curved sieve is connected with the feed inlet of the four-stage fiber washing tank; the outlet of the lower sieve of the four-stage fiber washing pressure curved sieve is connected with the feed inlet of the secondary fiber washing tank; the discharge port of the fourth-stage fiber washing tank is connected with the feed port of the fifth-stage fiber washing pressure curved sieve through the fourth-stage washing pump;
the oversize outlet of the five-stage fiber washing pressure curved sieve is connected with the feed inlet of the five-stage fiber washing tank; the outlet of the undersize of the five-stage fiber washing pressure curved sieve is connected with the feed inlet of the three-stage fiber washing tank; the discharge hole of the five-stage fiber washing tank is connected with the feed hole of the six-stage fiber washing pressure curved sieve through the five-stage washing pump;
an oversize outlet of the six-stage fiber washing pressure curved sieve is connected with a feed inlet of the six-stage fiber washing tank; the outlet of the lower sieve of the six-stage fiber washing pressure curved sieve is connected with the feed inlet of the four-stage fiber washing tank; the process water inlet is connected with the feed inlet of the six-stage fiber washing tank;
the discharge port of the six-stage fiber washing tank is connected with the feed port of the fiber dewatering screen through the six-stage washing pump; the oversize outlet of the fiber dewatering screen is connected with the fiber wringing machine; and the undersize outlet of the fiber dewatering screen is connected with the feed inlet of the five-stage fiber washing tank.
2. The wet milling process fiber washing apparatus of claim 1, wherein: the device also comprises an enzyme adding tank which is arranged on one side of the third-level fiber washing tank and is connected with the third-level fiber washing tank through an enzyme adding pump.
3. The wet milling process fiber washing apparatus of claim 2, wherein: stirring devices are arranged in the first-stage fiber washing tank, the second-stage fiber washing tank, the third-stage fiber washing tank, the fourth-stage fiber washing tank, the fifth-stage fiber washing tank and the sixth-stage fiber washing tank.
CN202122087115.7U 2021-09-01 2021-09-01 Wet-milling processing fibre washing device Active CN215667788U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122087115.7U CN215667788U (en) 2021-09-01 2021-09-01 Wet-milling processing fibre washing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122087115.7U CN215667788U (en) 2021-09-01 2021-09-01 Wet-milling processing fibre washing device

Publications (1)

Publication Number Publication Date
CN215667788U true CN215667788U (en) 2022-01-28

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Application Number Title Priority Date Filing Date
CN202122087115.7U Active CN215667788U (en) 2021-09-01 2021-09-01 Wet-milling processing fibre washing device

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