CN215654036U - Acorn starch filter - Google Patents

Abstract

The utility model relates to the technical field of acorn processing, and discloses an acorn starch filter, which comprises a flour mill, a stirring unit, a filtering unit and a collecting unit, wherein the filtering unit comprises a plurality of filtering ponds, each filtering pond comprises a pond body, a filtering net frame arranged on the pond body, and a scouring mechanism arranged above the filtering net frame, the scouring mechanisms in the filtering ponds are connected through a synchronizing mechanism, each scouring mechanism comprises a scouring pipe axially arranged above the pond body, and a plurality of scouring nozzles arranged on the lower side of the scouring pipe, the end parts of the scouring pipes are communicated through water supply pipes, and the collecting unit comprises a collecting pond, a collecting net frame arranged in the collecting pond, and an overflow port. The utility model has the following advantages and effects: the mode that adopts multistage filtering ponds and erode the mechanism and combine together, reduction water consumption that can be great, the water economy resource to can also make acorn powder and acorn sediment carry out abundant erodeing, greatly improved the extraction rate of starch.

Description

Acorn starch filter

Technical Field

The utility model relates to the technical field of acorn processing, in particular to an acorn starch filter.

Background

Acorn starch is rich in vitamins and trace elements necessary for human body, contains more than 60% of amylopectin, can eliminate dirt in stomach and intestine, remove smoke dust and nicotine of lung, and reduce temperature and remove toxic material, and is known as 'clear husband' for human body, and in addition, the acorn powder contains 17 amino acids which comprise 8 amino acids which can not be synthesized by human body and must be taken in from food, so the acorn starch is popular with consumers.

The utility model discloses a chinese utility model patent of grant publication No. CN211885774U discloses a potato starch filters and subsides device, after through cutting into slices the potato, drip washing out starch and disintegrating slag, realize the separation of starch and disintegrating slag, finally carry out the deposit of starch in the sedimentation tank, the device cuts through cutting device and can produce great granule, and still contain more starch that is not drawed out in the granule that does not have complete breakage, and simultaneously, the water drip washing of adopting in the device can cause only local showering, make the dispersion can't be drawed at the starch of edge part, and the mode that adopts one-way showering not only wastes water resource, still cause more starch loss easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an acorn starch filter which has the effects of saving resources and improving the starch extraction rate.

The technical purpose of the utility model is realized by the following technical scheme: an acorn starch filter comprises a flour mill, a stirring unit, a filtering unit and a collecting unit, the filtering unit comprises a plurality of filtering ponds which are communicated with each other through a conveying channel, the filtering tank comprises a tank body, a filtering screen frame arranged on the tank body, and a scouring mechanism arranged above the filtering screen frame, the scouring mechanisms in the filtering tanks are connected through a synchronizing mechanism, the scouring mechanism comprises a scouring pipe axially arranged above the tank body and a plurality of scouring nozzles arranged on the lower side of the scouring pipe, the end parts of the scouring pipe are communicated through a water supply pipe, the collecting unit comprises a collecting tank, a collecting net frame arranged in the collecting tank and an overflow port, the collecting screen frame is in contact with the bottom of the collecting tank, and the diameter of the collecting screen frame is smaller than that of the filter screen frame.

Through adopting above-mentioned technical scheme, the acorn after shelling with the drying is poured into and is carried out the crocus in the milling machine, the acorn powder falls into stirring unit and water and mixes the stirring, flow into the filtration that the filter unit carried out filtering ponds many times after the stirring mixes, can wash the washing nozzle in the mechanism towards the filter screen frame and wash among the filtration filtering process, flow into the collection pond that carries out starch through transfer passage after filtering many times and collect, the clear liquid on upper strata flows from the overflow mouth, starch is the deposit in collecting the screen frame, can enough prevent that large granule impurity from leading to the fact the jam to the filter screen frame among the washing process, can also make the starch granule of parcel on the large granule wash, avoid causing the waste.

The utility model is further provided with: the synchronizing mechanism sets up a plurality of the filtering ponds homonymy, synchronizing mechanism includes articulated seat, triangle rolling disc, drives actuating cylinder, movable rod one and movable rod two, connecting rod, articulated seat sets up the relative both sides of cell body, the flushing pipe tip rotates to be connected articulated seat is last, the flushing pipe is kept away from and is sent water pipe end portion fixed connection in the middle of the triangle rolling disc side, movable rod one and movable rod two articulate the triangle rolling disc is located the position of flushing pipe both sides, drive actuating cylinder piston end with the relative most advanced looks of triangle rolling disc side is articulated mutually, and is adjacent the flushing pipe rotate connect with on movable rod one and the two looks articulated connecting rod of movable rod.

Through adopting above-mentioned technical scheme, the back and forth motion through the piston end that drives actuating cylinder can drive the swing function of triangle rolling disc, thereby can realize connecting the back and forth rotation of the washing pipe on the triangle rolling disc, the direction that finally makes the washing of rivers in the washing mouth on the washing pipe can be perpendicular with the direction of washing pipe, in the back and forth rotation process of triangle rolling disc, can be at the back and forth rotation in-process of triangle rolling disc through articulating movable rod one and movable rod two on the triangle rolling disc, movable rod one and movable rod two can be controlled flexible pulling adjacent connecting rod back and forth rotation on the synchronizing plate, realize that the synchronization of a plurality of washing pipes carries out the swing effect, this mode can realize that one drives actuating cylinder and can drive many washing pipes through synchronizing mechanism and swing, great reduction energy consumption.

The utility model is further provided with: the stirring unit includes stirring pond, agitator motor, puddler, stirring vane, the puddler axial sets up in the stirring pond, stirring vane radially sets up on the puddler, agitator motor connects the tip of puddler, the agitator motor drive the puddler drives stirring vane rotates.

By adopting the technical scheme, in the mixing process of the pulverized acorn powder and water, if the acorn powder and the water are not mixed sufficiently, the acorn powder can be agglomerated, the agglomerated powder which is not fully fused can be filtered in the subsequent multistage filtering process, and a large amount of loss is caused.

The utility model is further provided with: the stirring blades comprise a first stirring blade and a second stirring blade, the first stirring blade is perpendicular to the second stirring blade, and the first stirring blade and the second stirring blade are alternately arranged on the stirring rod.

Through adopting above-mentioned technical scheme, stirring vane one and stirring vane two set up perpendicularly, can increase the degree of disorder of stirring at the in-process of stirring, make acorn powder can fuse better.

The utility model is further provided with: the number of the filtering ponds is more than 3, and the heights of the filtering ponds are sequentially reduced from the stirring unit to the collecting unit.

Through adopting above-mentioned technical scheme, utilize the difference in height, after the filtration of one-level filtering ponds is accomplished, can flow smoothly and filter in the next level filtering ponds.

The utility model is further provided with: and the aperture of the filter screen frame in the filter tank is reduced in sequence from the stirring unit to the collecting unit.

By adopting the technical scheme, the acorn powder can have strip fibers and larger granular residues in the grinding process, if the acorn powder is filtered by adopting a smaller aperture in the primary filtration, the acorn powder is easy to block, and a large amount of starch is not fully mixed with liquid in the primary filtration and is intercepted, so that a large amount of starch loss is easy to cause.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model adopts a mode of combining the multistage filter tank with the scouring mechanism, can greatly reduce the water consumption, save water resources, and can fully scour acorn powder and acorn slag, thereby greatly improving the extraction rate of starch.

2. The synchronous mechanism can lead the flushing pipes to synchronously swing, realizes the synchronous swinging action of a plurality of flushing pipes, and can lead one driving cylinder to drive a plurality of flushing pipes to swing through the synchronous mechanism, thereby greatly reducing the energy consumption.

3. In the stirring unit, the first stirring blades and the second stirring blades are vertically and alternately arranged on the stirring rod, so that the stirring turbulence can be increased in the stirring process, the mixing degree of acorn powder and water can be increased, the loss rate of starch can be reduced, and the yield can be improved.

4. According to the utility model, the aperture of the filter screen frame is reduced from the stirring unit to the collecting unit in sequence, the acorn powder may have strip fibers and larger granular residues in the grinding process, if the acorn powder is filtered by adopting a smaller aperture in the primary filtering process, the acorn powder is easy to block, and a large amount of starch is intercepted without being fully mixed with liquid in the primary filtering process, so that a large amount of starch loss is easy to cause, and the loss of starch can be reduced and the yield can be improved by arranging the filter screen frame with multi-stage aperture.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a schematic diagram of the present invention.

Fig. 2 is a schematic structural diagram of the present invention.

Fig. 3 is a left side view structure diagram of the present invention.

In the figure, 1, a mill; 2. a stirring unit; 21. a stirring tank; 22. a stirring rod; 23. a first stirring blade; 24. a second stirring blade; 25. a stirring motor; 3. a filtration tank; 31. a tank body; 32. a filter screen frame; 33. a flushing mechanism; 331. flushing the pipe; 332. flushing the nozzle; 333. a water supply pipe; 4. a synchronization mechanism; 41. a hinged seat; 42. a triangular rotating disc; 43. a driving cylinder; 44. a first movable rod; 45. a second movable rod; 46. a connecting rod; 5. a transfer channel; 6. a collection unit; 61. a collection tank; 62. collecting the screen frame; 63. and (4) an overflow port.

Detailed Description

The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the utility model, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.

In the embodiment, an acorn starch filter, as shown in fig. 1, includes a flour mill 1 and a stirring unit 2 disposed on the left side of the flour mill 1, and after being sufficiently stirred by the stirring unit 2, the acorn starch filter flows into a filtering unit disposed beside the stirring unit 2 for filtering, and after being filtered by a plurality of filtering ponds 3 in the filtering unit, the acorn starch filter is deposited and collected by a collecting unit 6.

As shown in fig. 2, the stirring unit 2 includes a stirring tank 21, a stirring motor 25, a stirring rod 22, and a first stirring blade 23 and a second stirring blade 24 which are radially disposed on the stirring rod 22, the acorn powder is fully mixed with water in the stirring tank 21, and the first stirring blade 23 and the second stirring blade 24 are perpendicular to each other, so that the degree of turbulence of mixing can be increased, and the mixing efficiency and the degree of mixing can be improved.

As shown in fig. 2 and 3, the filtering unit includes a filtering tank 3 and a synchronizing mechanism 4 connected to the side of the filtering tank 3, the filtering tank 3 includes a tank body 31, a filtering screen frame 32 disposed on the tank body 31, the filtering tanks 3 are communicated with each other through a transmission channel 5, a flushing mechanism 33 is further disposed above the filtering screen frame 32, the flushing mechanism 33 includes a flushing pipe 331 axially disposed above the tank body 31, a plurality of flushing nozzles 332 are disposed on the flushing pipe 331, a water supply pipe 333 is disposed at the other end of the flushing pipe 331, water in the water supply pipe 333 flows into each flushing pipe 331 disposed in parallel, the synchronizing mechanism 4 is disposed at the other end of the flushing pipe 331, the synchronizing mechanism 4 includes hinged seats 41 vertically disposed at opposite sides of the tank body 31, the flushing pipe 331 is rotatably connected to the hinged seats 41, one end of the flushing pipe 331 in the first filtering tank 3 below the stirring tank 21, which end is far from the water supply pipe 333, is fixedly connected to the middle of the edge line of the triangular rotating disk 42, the corners at two sides of the triangular rotary disc flushing pipe 331 are respectively hinged with two movable rods I44 and two movable rods II 45, the pipes on the adjacent filter bodies 31 are fixedly connected to connecting rods 46, two ends of each connecting rod are hinged with the corresponding movable rods I44 and two movable rods 45, the piston end of the driving cylinder 43 is connected to the corner of the triangular rotary disc 42 opposite to the flushing pipe 331, a collecting tank 61 is arranged below the last filter tank 3, a collecting screen frame 62 is arranged in the collecting tank 61, the bottom of the collecting screen frame 62 is contacted with the bottom of the collecting tank 61, one side of the collecting screen frame 62 is also provided with an overflow port 63, the aperture on the collecting screen frame 62 is smaller than that of the filter screen frame 32, and the aperture on the filter screen frame 32 is gradually reduced towards the direction of the collecting tank 61.

The working principle of an acorn starch filter is as follows: pour into the acorn after the drying shelling into milling machine 1 and carry out the crocus, the acorn powder falls into stirring unit 2 and mixes the stirring with water, flow into the filter unit after the stirring mixes and carry out the filtration of filtering ponds 3 many times, can wash the washing mouth 332 among the mechanism 33 towards filter screen frame 32 and wash among the filtration filtering process, flow into the collecting pit 61 that carries out starch in collecting unit 6 through transfer passage 5 after filtering many times and collect, the clear liquid on upper strata flows out from overflow mouth 63, starch is the deposit in collecting screen frame 62, wash the in-process and can enough prevent that large granule impurity from causing the jam to filter screen frame 32, can also make the starch granule of parcel on the large granule wash, avoid causing the waste.

Claims (6)

1. An acorn starch filter, characterized in that: including milling machine (1), stirring unit (2), filter unit, collection unit (6), filter unit includes a plurality of filtering ponds (3), and is a plurality of be linked together through transfer passage (5) between filtering pond (3), filtering pond (3) include cell body (31), set up filtering net frame (32), setting on cell body (31) are in scouring mechanism (33), a plurality of in filtering pond (3) scouring mechanism (33) are connected through lazytongs (4), scouring mechanism (33) are in including the axial setting scouring pipe (331), the setting of cell body (31) top are in a plurality of scouring mouths (332), a plurality of scouring mouths (332) of scouring pipe (331) downside are a plurality of scouring pipe (331) tip is linked together through flow pipe (333), collection unit (6) are including collection pond (61), The filter screen frame is characterized by comprising a collecting screen frame (62) and an overflow port (63) which are arranged in the collecting tank (61), wherein the collecting screen frame (62) is in contact with the bottom of the collecting tank (61), and the aperture of the collecting screen frame (62) is smaller than that of the filter screen frame (32).

2. An acorn starch filter according to claim 1, wherein: lazytongs (4) set up a plurality of filtering ponds (3) homonymy, lazytongs (4) are including articulated seat (41), scouring pipe (331), triangle rolling disc (42), drive actuating cylinder (43), movable rod (44) and movable rod two (45), connecting rod (46), articulated seat (41) set up the relative both sides of cell body (31), scouring pipe (331) tip rotates to be connected articulated seat (41) is last, scouring pipe (331) are kept away from delivery pipe (333) tip fixed connection and are in the middle of triangle rolling disc (42) side, movable rod one (44) and movable rod two (45) articulate triangle rolling disc (42) are located the position of scouring pipe (331) both sides, drive actuating cylinder (43) piston end with the relative pointed end in triangle rolling disc (42) side is articulated mutually, and adjacent scouring pipe rotates to be connected with movable rod one (44) and movable rod two (45) are articulated mutually A connecting rod (46).

3. An acorn starch filter according to claim 1, wherein: stirring unit (2) are including stirring pond (21), agitator motor (25), puddler (22), stirring vane, puddler (22) axial sets up in stirring pond (21), stirring vane radially sets up on puddler (22), agitator motor (25) are connected the tip of puddler (22), agitator motor (25) drive puddler (22) drive stirring vane rotates.

4. An acorn starch filter according to claim 3, wherein: the stirring blades comprise a first stirring blade (23) and a second stirring blade (24), the first stirring blade (23) is perpendicular to the second stirring blade (24), and the first stirring blade (23) and the second stirring blade (24) are alternately arranged on the stirring rod (22).

5. An acorn starch filter according to claim 1, wherein: the number of the filter tanks (3) is more than three, and the heights of the filter tanks (3) are sequentially reduced from the stirring unit (2) to the collecting unit (6).

6. An acorn starch filter according to claim 5, wherein: the aperture of the filter screen frame (32) in the plurality of filter tanks (3) is reduced from the stirring unit (2) to the collecting unit (6) in sequence.

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