CN215639593U - Data acquisition device for packaging barrel - Google Patents
Data acquisition device for packaging barrel Download PDFInfo
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- CN215639593U CN215639593U CN202122384363.8U CN202122384363U CN215639593U CN 215639593 U CN215639593 U CN 215639593U CN 202122384363 U CN202122384363 U CN 202122384363U CN 215639593 U CN215639593 U CN 215639593U
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Abstract
The utility model relates to a packaging barrel data acquisition device in the technical field of packaging barrel data acquisition, which comprises a protective shell and a metal quick connector, wherein a pressure sensor module, a positioning module, a data transmission module, a data storage module, a power supply module and an electric quantity data acquisition and display module which are mutually connected and matched are arranged in the protective shell, the positioning module, the data transmission module, the data storage module, the power supply module and the electric quantity data acquisition and display module are integrated on an integrated circuit board, the pressure sensor module is quickly disassembled from a male head on an exhaust valve of a packaging barrel through a female head of the metal quick connector, the power supply module is connected with an external power supply bin through a spiral power line, and the data storage module is connected with a client. The utility model realizes the real-time monitoring of the pressure state and the position of the barrel in the circulation process of the packaging barrel, ensures that the pressure in the barrel safely reaches the standard in the whole circulation process of the packaging barrel, and can read the information of the production, quality, filling, circulation and the like of the product in the whole life cycle through the data storage module of the device, thereby meeting the digital delivery requirement of the product.
Description
Technical Field
The utility model relates to the technical field of data acquisition of packaging barrels, in particular to a data acquisition device for packaging barrels.
Background
The sealing performance requirement of sealed pail pack general to the bucket is higher, but at the sealed in-process of reality, carries out relevant installation and inspection by the manual work mostly, can appear the sealed not tight of certain probability and cause and reveal, in addition actual transportation, the pail pack appears colliding with easily, has certain collision risk of leaking. Once the packaging barrel leaks, air enters, and substances in the packaging barrel are easily deteriorated, so that great waste and economic loss are caused. Therefore, pressure monitoring and positioning in the process of transferring the packaging barrel out of the warehouse are very important. Among the prior art, patent number CN201810299418.5 discloses an intelligence pressure measurement feedback device, including the base support, X axle motion module, Y axle motion module, Z axle motion module, detection test board and pressure measurement feedback assembly, accessible X and Y can realize the detection of each point position of product to the adjustment, exert certain pressure to the product through Z to the motion subassembly again, and supervise feedback pressure in real time through pressure measurement feedback assembly, thereby can accurate control exert the pressure of product, guarantee the processingquality of product. The intelligent pressure device that the device relates can detect the pressure of monitoring point according to the displacement, also can feed back pressure variation through feedback subassembly, but the position of unable location detection thing, and the detection thing that needs fix a position at any time is not suitable for. Most of the current intelligent pressure detection devices only display at a detection end or a background, only can acquire pressure alarm information, and cannot accurately position a detection object needing to be moved frequently or changed in position, so that the packaging barrel and other objects needing to be transferred frequently and needing to be subjected to pressure adjustment timely need to be urgently needed to develop a packaging barrel data acquisition device capable of positioning in real time.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides a packaging barrel data acquisition device, which comprises a protective shell and a metal quick connector, wherein a pressure sensor module, a positioning module, a data transmission module, a data storage module, a power supply module and an electric quantity data acquisition and display module are arranged in the protective shell, the positioning module, the data transmission module, the data storage module, the power supply module and the electric quantity data acquisition and display module are integrated on an integrated circuit board, the integrated circuit board is used for connecting circuits and communication lines of the modules, the integrated circuit board is fixed on the inner wall of the protective shell, the pressure sensor module is positioned at the bottom of the protective shell, a female head of the metal quick connector is embedded at the bottom of a shell of the pressure sensor module, one end of a pressure sensor probe of the pressure sensor module is arranged at the upper part of an air outlet of the female head of the metal quick connector, the male head of the metal quick connector is arranged on an exhaust valve of the packaging barrel, a power signal line of the pressure sensor is led out from the other end of the probe of the pressure sensor, the power signal line of the pressure sensor comprises a built-in power line and a data communication line, and the built-in power line and the data communication line are respectively connected with the power supply module and the data transmission module;
the power supply module is connected with an external power supply bin through a spiral power line, the external power supply bin is fixed on the outer wall of the packaging barrel, and the data storage module is connected with the client;
the metal quick connector is responsible for realizing quick installation and removal between the device and the packaging barrel; the pressure sensor module realizes the real-time supervision to pail pack internal pressure to in uploading to the data transmission module through the data communication line with monitoring data, the embedded metal quick-operation joint's of pressure sensor module lower part female head is used for carrying out quick assembly disassembly with the public head of the metal quick-operation joint on the pail pack air discharge valve. The positioning module is responsible for acquiring information of the real-time position of the packaging barrel, positioning the packaging barrel by using a GPS/Beidou positioning system, and sending the position information to the data transmission module for position information transmission so as to display the position of the current packaging barrel at the same time at a production side and a user side; the data transmission module is responsible for transmitting the pressure, position and electric quantity data to a system server of the device through the Internet of things; the data storage module is responsible for storing related information such as pressure, positioning and the like of the packaging barrel, the address of product data in the packaging barrel at an IP port of a full life cycle management system is stored in the data storage module, and a customer can call and acquire related data such as product production information and the like in the packaging barrel by using the NFC equipment to sense the data storage module, so that the whole-process data such as production, quality, filling, transportation and the like of a product can be known; the power supply module is used for supplying electric energy to the whole device; the electric quantity data acquisition and display module is responsible for acquiring and transmitting electric quantity data of the lithium battery in the external power supply bin to the data transmission module, and is also responsible for displaying the electric quantity of the lithium battery in the external power supply bin on site, so that the requirement that different-place and on-site personnel know the energy supply state of the packaging barrel data acquisition device in real time is met, and the electric quantity data acquisition and display module has the functions of carrying out buzzing alarm and pushing low-electric-quantity alarm information in a low-electric-quantity state; the integrated circuit board is responsible for integrating orientation module, data transmission module, data storage module, power module, electric quantity data acquisition display module to provide built-in power, signal path, the external power storehouse is responsible for holding multisection lithium cell and fixing according to the pail pack pattern, the spiral power cord is used for connecting external power storehouse and power module, makes things convenient for the dismouting, the external power storehouse can use modes such as double faced adhesive tape, magnet, ribbon, bolt and carry out fixed connection with the pail pack.
Preferably, electric quantity data acquisition display module is connected with the alarm, and the alarm is audible-visual annunciator, makes electric quantity data acquisition display module possess the effect that limit value alarm information sent and buzzing on the spot for the suggestion relevant personnel carry out power maintenance, change.
Preferably, the client is an NFC device.
Preferably, the power supply module has no less than two power supply interfaces, so that at least two external power supply bins can be accessed at the same time, and the power supply capacity of the whole device is improved.
Preferably, the length of the spiral power line is 1.5-3m, two ends of the spiral power line are both connected with connectors, and the connectors are matched with power supply jacks of the external power supply bin and the power supply module and have waterproof and anti-corrosion capabilities.
Preferably, the data transmission module adopts an OPC UA communication protocol, can select a data transmission frequency according to actual needs, can set an alarm data transmission frequency, adopts a data transmission mode of wireless transmission of an internet of things card, and has bidirectional communication to transmit pressure, position and electric quantity data to the outside and change the communication frequency and the alarm limit value to the inside.
The utility model also comprises other components which can enable the packaging barrel data acquisition device to be normally used, and the components are conventional technical means in the field. In addition, devices or components which are not limited in the utility model all adopt conventional technical means in the field, and for example, a pressure sensor module, a positioning module, a data transmission module, a data storage module, a power supply module, an electric quantity data acquisition and display module, an NFC device, an alarm, a spiral power line and the like are conventional devices in the field.
The working principle of the utility model is that after a packaging barrel data acquisition device is arranged on a packaging barrel through a metal quick connector, a lithium battery is arranged in an external power supply bin, the connection mode of the battery is series connection, the external power supply bin has waterproof and anticorrosion functions, after the lithium battery is arranged, the external power supply bin and a power supply module are connected through a spiral power cord to supply power to the whole device, the device starts to acquire data after being electrified, the data transmission module can be set to change the data transmission frequency, meanwhile, the data transmission module can be set to a threshold value so as to output an alarm signal when the pressure in the barrel exceeds the threshold value range, the alarm signal is respectively transmitted to a system server and an integrated circuit board, the integrated circuit board performs sound-light alarm after receiving the alarm signal, the system server performs alarm display after receiving the alarm signal, the pressure adjusting device is convenient for reminding operators of adjusting the pressure in time.
After the packaging barrel arrives at a customer side, the customer can obtain the management data of the purchased products through the handheld terminal with the NFC function. The method is used for monitoring the pressure state of the packaging barrel and acquiring the position locating data, and has very important significance for realizing closed loop management of the whole life cycle of products.
The device has the advantages that the device is additionally arranged on the sealed packaging barrel, so that the pressure state and the position in the barrel in the packaging barrel circulation process are monitored in real time, the pressure in the barrel safely reaches the standard in the whole circulation process of the packaging barrel, and a user can read information of the product such as production, quality, filling and circulation in the whole life cycle through the data storage module of the device, so that the digital delivery requirement of the product is met.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a male end of the metal quick connector of the present invention;
FIG. 3 is a schematic diagram of the pressure sensor module of the present invention;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic diagram of the structure on the integrated circuit board of the present invention;
FIG. 6 is a schematic structural diagram of an external power supply compartment according to the present invention;
fig. 7 is a schematic structural diagram of the spiral power cord of the present invention.
In the figure: 1. the device comprises a male head, a female head, a shell, a pressure sensor power signal wire, a pressure sensor probe, a power supply module, a data transmission module, a positioning module, a power quantity data acquisition and display module, a data storage module, a protection shell, a power supply module, a data transmission module, a data storage module, a data acquisition and display module, an integrated circuit board, a data storage module, a spiral power supply wire and a spiral power supply wire.
Detailed Description
The present invention will be described more clearly with reference to the accompanying drawings, which are included to illustrate and not to limit the present invention. All other embodiments, which can be obtained by those skilled in the art without any inventive step based on the embodiments of the present invention, should be included in the scope of the present invention.
Examples
As shown in fig. 1-7, the utility model provides a data collecting device for a packaging barrel, which comprises a protective shell 12 and a metal quick connector, wherein a pressure sensor module, a positioning module 8, a data transmission module 7, a data storage module 11, a power supply module 6 and an electric quantity data collecting and displaying module 9 are arranged in the protective shell 12, the positioning module 8, the data transmission module 7, the data storage module 11, the power supply module 6 and the electric quantity data collecting and displaying module 9 are integrated on an integrated circuit board 10, the integrated circuit board 10 is responsible for connecting the modules through circuits and communication lines, the integrated circuit board 10 is fixed on the inner wall of the protective shell 12, the pressure sensor module is positioned at the bottom of the protective shell 12, a female head 2 of the metal quick connector is embedded at the bottom of a shell 3 of the pressure sensor module, one end of a pressure sensor probe 5 of the pressure sensor module is installed at the upper part of an air outlet of the female head 2 of the metal quick connector, the male head 1 of the metal quick connector is arranged on an exhaust valve of a packaging barrel, the other end of the pressure sensor probe 5 is led out of a pressure sensor power signal line 4, the pressure sensor power signal line 4 comprises a built-in power line and a data communication line, and the built-in power line and the data communication line are respectively connected with a power supply module 6 and a data transmission module 7;
the power supply module 6 is connected with an external power supply bin 13 through a spiral power line 14, the external power supply bin 13 is fixed on the outer wall of the packaging barrel, and the data storage module 11 is connected with a client.
Electric quantity data acquisition display module 9 is connected with the alarm, and the alarm is audible-visual annunciator, makes electric quantity data acquisition display module 9 possess limit value alarm information and send and buzzing effect on the spot for the suggestion relevant personnel carry out power maintenance, change.
The client is an NFC device.
The number of the power supply interfaces of the power supply module 6 is not less than two, so that at least two external power supply bins 13 can be connected at the same time, and the power supply capacity of the whole device is improved.
The length of the spiral power line 14 is 1.5-3m, both ends of the spiral power line 14 are connected with connectors, and the connectors are matched with power supply jacks of the external power supply bin 13 and the power supply module 6 and have waterproof and anti-corrosion capabilities.
The data transmission module 7 adopts an OPC UA communication protocol, can select data transmission frequency according to actual requirements, can set alarm data transmission frequency, adopts a data transmission mode of Internet of things network card wireless transmission, and has bidirectional communication, and transmits pressure, position and electric quantity data to the outside and changes the communication frequency and alarm limit value to the inside.
When the device works, after the packaging barrel data acquisition device is installed on a packaging barrel through the metal quick connector, a lithium battery is installed into the external power supply bin 13, the connection mode of the battery is series connection, the external power supply bin 13 has waterproof and anticorrosion functions, after the lithium battery is installed, the external power supply bin 13 and the power supply module 6 are connected through the spiral power line 14 to supply power for the whole device, after the device is electrified, data acquisition is started, the data transmission frequency can be changed by setting the data transmission module 7, meanwhile, the data transmission module 7 can also be subjected to threshold value setting so as to output alarm signals when the pressure in the barrel exceeds the threshold value range, the alarm signals are respectively transmitted to the system server and the integrated circuit board 10, after the alarm signals are received by corresponding modules on the integrated circuit board 10, sound and light alarm is carried out, and alarm display is carried out after the alarm signals are received by the system server, the pressure adjusting device is convenient for reminding operators of adjusting the pressure in time. After the packaging barrel arrives at a customer side, the customer can obtain the management data of the purchased products through the handheld terminal with the NFC function. The method is used for monitoring the pressure state of the packaging barrel and acquiring the position locating data, and has very important significance for realizing closed loop management of the whole life cycle of products.
Specifically, the metal quick connector is responsible for realizing quick installation and removal between the device and the packaging barrel; the pressure sensor module realizes the real-time supervision to pail pack internal pressure to in uploading to data transmission module 7 through the data communication line with monitoring data, female head 2 of the embedded metal quick-operation joint in pressure sensor module lower part is used for carrying out quick assembly disassembly with the public head 1 of the metal quick-operation joint on the pail pack air vent valve. The positioning module 8 is responsible for acquiring information of the real-time position of the packaging barrel, positioning the packaging barrel by using a GPS/Beidou positioning system, and transmitting the position information to the data transmission module 7 for position information transmission so as to display the position of the current packaging barrel at the same time at a production side and a user side; the data transmission module 7 is responsible for transmitting the pressure, position and electric quantity data to a system server of the device through the Internet of things; the data storage module 11 is responsible for storing related information such as pressure and positioning of the packaging barrel, the address of product data in the packaging barrel at an IP port of a full life cycle management system is stored in the data storage module 11, and a customer can call and acquire related data such as product production information in the packaging barrel by using the NFC equipment to sense the data storage module 11, so that the whole-process data such as production, quality, filling and transportation of the product can be known; the power supply module 6 is used for supplying electric energy to the whole device; the electric quantity data acquisition and display module 9 is responsible for acquiring electric quantity data of the lithium battery in the external power supply bin 13 and transmitting the electric quantity data to the data transmission module 7, and is also responsible for displaying the electric quantity of the lithium battery in the external power supply bin 13 on site, so that the requirement that different-place and on-site personnel know the energy supply state of the packaging barrel data acquisition device in real time is met, and the electric quantity data acquisition and display module 9 has the functions of buzzing alarm and pushing low-electric-quantity alarm information in a low-electric-quantity state; integrated circuit board 10 is responsible for integrating orientation module 8, data transmission module 7, data storage module 11, power module 6, electric quantity data acquisition display module 9, and provide built-in power, signal path, external power storehouse 13 is responsible for holding multisection lithium cell and fixes according to the pail pack pattern, spiral power cord 14 is used for connecting external power storehouse 13 and power module 6, make things convenient for the dismouting, external power storehouse 13 can use modes such as double faced adhesive tape, magnet, the ribbon, the bolt carries out fixed connection with the pail pack.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a pail pack data acquisition device, includes protective housing and metal quick-operation joint, its characterized in that: the pressure sensor comprises a protective shell, a pressure sensor module, a positioning module, a data transmission module, a data storage module, a power supply module and an electric quantity data acquisition and display module are arranged in the protective shell, the positioning module, the data transmission module, the data storage module, the power supply module and the electric quantity data acquisition and display module are integrated on an integrated circuit board, the integrated circuit board is fixed on the inner wall of the protective shell, the pressure sensor module is positioned at the bottom of the protective shell, a female head of a metal quick connector is embedded at the bottom of a shell of the pressure sensor module, one end of a pressure sensor probe of the pressure sensor module is arranged at the upper part of an air outlet of the female head of the metal quick connector, a male head of the metal quick connector is arranged on an exhaust valve of a packaging barrel, a pressure sensor power signal wire is led out from the other end of the pressure sensor probe, and the pressure sensor power signal wire comprises a built-in power wire and a data communication wire, the built-in power line and the data communication line are respectively connected with the power supply module and the data transmission module;
the power supply module is connected with the external power supply bin through a spiral power line, the external power supply bin is fixed on the outer wall of the packaging barrel, and the data storage module is connected with the client.
2. The data acquisition device for the packaging barrel as claimed in claim 1, wherein: the electric quantity data acquisition and display module is connected with an alarm.
3. The data acquisition device for the packaging barrel as claimed in claim 1, wherein: the client is an NFC device.
4. The data acquisition device for the packaging barrel as claimed in claim 1, wherein: and the number of the power supply interfaces of the power supply module is not less than two.
5. The data acquisition device for the packaging barrel as claimed in claim 1, wherein: the length of the spiral power line is 1.5-3m, both ends of the spiral power line are connected with connectors, and the connectors are matched with power supply jacks of the external power supply bin and the power supply module.
6. The data acquisition device for the packaging barrel as claimed in claim 1, wherein: the data transmission module adopts an OPC UA communication protocol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122384363.8U CN215639593U (en) | 2021-09-28 | 2021-09-28 | Data acquisition device for packaging barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122384363.8U CN215639593U (en) | 2021-09-28 | 2021-09-28 | Data acquisition device for packaging barrel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215639593U true CN215639593U (en) | 2022-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122384363.8U Active CN215639593U (en) | 2021-09-28 | 2021-09-28 | Data acquisition device for packaging barrel |
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|---|---|
| CN (1) | CN215639593U (en) |
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2021
- 2021-09-28 CN CN202122384363.8U patent/CN215639593U/en active Active
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