CN215623231U - Cushion rolling and packing device - Google Patents
Cushion rolling and packing device Download PDFInfo
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- CN215623231U CN215623231U CN202120889906.9U CN202120889906U CN215623231U CN 215623231 U CN215623231 U CN 215623231U CN 202120889906 U CN202120889906 U CN 202120889906U CN 215623231 U CN215623231 U CN 215623231U
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Abstract
The utility model discloses a cushion rolling and packaging device, which comprises a conveying and compressing mechanism, a rolling and packaging mechanism and a film covering mechanism, wherein a mattress is input at the input end of the conveying and compressing mechanism; the conveying and compressing mechanism comprises a first conveying assembly and a second conveying assembly which are oppositely arranged at intervals, and the first conveying assembly and the second conveying assembly can relatively move and are used for compressing the mattress; the package mechanism sets up at the output of carrying and compressing mechanism, and the package mechanism has the package chamber, and the package chamber is close to the one end opening of carrying and compressing mechanism for supply the mattress to get into, and the mattress of compressed gets into the package chamber at the output of carrying and compressing mechanism, and under the transport force effect of carrying and compressing mechanism, the mattress is at the rotatory wraparound of wraparound intracavity, thereby realizes that the packing of mattress seals membrane, transport, compression and wraparound, improves automatic level, and this utility model is used for mattress packing technical field.
Description
Technical Field
The utility model relates to the technical field of mattress packaging, in particular to a cushion rolling and pressing packaging device.
Background
For convenient transportation and storage, manufacturers of soft mattresses generally compress the soft mattresses, roll and pack the compressed soft mattresses into long cylindrical rolls, thereby reducing the occupied volume of the mattresses. In the related art, a rolling and pressing packaging device can be used for rolling and pressing packaging, but the existing rolling and pressing packaging device has low automation degree and is difficult to complete all operations through a single device.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve at least one technical problem in the prior art and provides a cushion rolling and packaging device which can improve the automation level.
According to an embodiment of the present invention, there is provided a cushion roll-to-roll packaging apparatus including: the conveying and compressing mechanism comprises a first conveying assembly and a second conveying assembly which are oppositely arranged at intervals, and the first conveying assembly and the second conveying assembly can relatively move and are used for compressing the cushion; the rolling mechanism is arranged at the output end of the conveying and compressing mechanism and is provided with a rolling cavity, and one end of the rolling cavity, which is close to the conveying and compressing mechanism, is opened for the cushion to enter so that the cushion can be rotationally rolled in the rolling cavity; and the film covering mechanism is arranged at the input end of the conveying and compressing mechanism and used for unfolding and releasing the packaging film so that the packaging film is covered on the surface of the soft cushion.
The cushion rolling and packaging device at least has the following beneficial effects: expand and release the packaging film through covering membrane mechanism, make the packaging film cover the surface at the cushion, then carry the cushion through carrying and compressing mechanism, wherein first conveying component and second conveying component but relative movement compression cushion to predetermined thickness, the compressed cushion gets into the wraparound chamber at the output of carrying and compressing mechanism, under the transport of carrying and compressing mechanism, the cushion is at the rotatory wraparound of wraparound intracavity, thereby realize the packing of cushion and seal the membrane, carry, compression and wraparound, improve automatic level.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the rolling mechanism comprises a first driving assembly and a plurality of first rotating shafts enclosing the rolling cavity, and the first driving assembly is used for driving at least one first rotating shaft to open and close so as to form an output channel for the cushion to pass through.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the rolling and packaging mechanism further comprises an auxiliary rolling and packaging assembly, and the auxiliary rolling and packaging assembly is arranged on the opposite side of the first rotating shaft capable of opening and closing and is used for driving the cushion to rotate and roll.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the film covering mechanism comprises a film pulling assembly, and the film pulling assembly comprises a first clamping part which is used for clamping and pulling the packaging film to be vertically unfolded at the input end of the conveying and compressing mechanism.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the film covering mechanism further comprises a film feeding assembly, and the film feeding assembly comprises a second clamping part which is used for clamping one end of the packaging film and transferring one end of the packaging film to the first clamping part.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the film feeding assembly comprises a discharging frame used for mounting a film roll of the packaging film which can partially cover the cushion, and the film covering mechanism comprises a second driving assembly used for driving the film feeding assembly to reciprocate so as to drive the packaging film to reciprocate, so that the packaging film completely covers the cushion.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the film feeding assembly comprises an emptying frame which is used for installing the film roll of the packaging film which can completely cover the cushion.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the first clamping component and/or the second clamping component respectively comprise a first clamping plate and a second clamping plate which are matched with each other to clamp, and the first clamping plate and the second clamping plate are provided with teeth which are meshed with each other.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the film covering mechanism comprises a cutting assembly which is used for cutting the packaging film.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the first conveying assembly and the second conveying assembly are arranged up and down, and the conveying and compressing mechanism further comprises a third driving assembly which is used for driving the first conveying assembly and/or the second conveying assembly to move up and down to compress the cushion.
According to the cushion rolling and packaging device provided by the embodiment of the utility model, the first conveying assembly and the second conveying assembly respectively comprise a conveying belt or a plurality of second rotating shafts arranged in a row along the conveying direction, a supporting piece is arranged on the inner side of the conveying surface of the conveying belt, and the input ends of the first conveying assembly and/or the second conveying assembly are obliquely arranged to form a wedge-shaped opening.
Drawings
The utility model is further described below with reference to the accompanying drawings and examples;
fig. 1 is a schematic plan view of a cushion roll-to-roll packaging apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of a portion of a cushion wrap-around wrapping apparatus according to an embodiment of the present invention, wherein a mattress portion enters the transport and compression mechanism;
FIG. 3 is a schematic view of a portion of a cushion wrap-around package in accordance with an embodiment of the present invention, wherein a mattress is initially introduced into the wrap cavity;
FIG. 4 is a schematic view of a portion of a cushion wrap-around package in accordance with an embodiment of the present invention, wherein a mattress is wrapped around a mattress in a wrapping chamber;
FIG. 5 is a schematic structural view of the first clamping member or the second clamping member according to the embodiment of the present invention;
reference numerals: the film winding machine comprises a machine frame 100, a guide rail 110, a film covering mechanism 200, a film feeding assembly 210, a second clamping part 211, a material placing frame 212, a film pulling assembly 220, a first clamping part 221, a first clamping plate 2211, a second clamping plate 2212, teeth 2213, a cutting assembly 230, a conveying and compressing mechanism 300, a first conveying assembly 310, a conveying belt 311, a support 312, a second conveying assembly 320, a third driving assembly 330, a wedge-shaped opening 340, a winding mechanism 400, a winding cavity 410, a first rotating shaft 420, a first driving assembly 430, a support frame 440, an auxiliary winding assembly 450 and a transverse conveying assembly 500.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 4, an embodiment of the present invention provides a cushion rolling and packing apparatus, including a frame 100, a conveying and compressing mechanism 300, a rolling and packing mechanism 400, and a film covering mechanism 200, wherein the conveying and compressing mechanism 300 can convey a mattress, the mattress is input at an input end of the conveying and compressing mechanism 300, the film covering mechanism 200 is disposed at an input end (front end in the figure) of the conveying and compressing mechanism 300, and is used for unfolding and releasing a packing film to cover a surface of the mattress; the conveying and compressing mechanism 300 comprises a first conveying assembly 310 and a second conveying assembly 320 which are oppositely arranged at intervals, wherein the first conveying assembly 310 and the second conveying assembly 320 can relatively move to compress the mattress to a preset thickness, and a compression area is formed between the first conveying assembly 310 and the second conveying assembly 320; the rolling mechanism 400 is disposed at the output end (the rear end in the figure) of the conveying and compressing mechanism 300, the rolling mechanism 400 has a rolling cavity 410, the rolling cavity 410 is close to one end opening of the conveying and compressing mechanism 300 and is used for the mattress to enter, the compressed mattress enters the rolling cavity 410 at the output end of the conveying and compressing mechanism 300, the rolling cavity 410 plays a shaping role and limits the shape of the mattress, and under the conveying force effect of the conveying and compressing mechanism 300, the mattress is rolled and wrapped in the rolling cavity 410 in a rotating manner. Therefore, the packaging, film sealing, conveying, compressing and rolling of the mattress are realized, and the automation level is improved.
Of course, it is understood that the cushion rolling and packing device of the present embodiment may be used for rolling and packing other cushions besides soft mattresses, such as sofa cushions, carpets, etc., and herein, mattresses are taken as an example.
It is understood that the cushion roll-to-roll packaging apparatus of the present embodiment may roll-to-roll package mattresses in an initial state, i.e., where the mattress has not been compressed by other equipment or by hand prior to entering the transport and compression mechanism 300, or may also roll-to-roll package pre-compressed mattresses; pre-compression refers to pre-compression of the mattress to a certain thickness by other means or manually prior to entering the transport and compression mechanism 300.
In this embodiment, the first conveying assembly 310 and the second conveying assembly 320 are disposed up and down, the conveying and compressing mechanism 300 further includes a third driving assembly 330, the third driving assembly 330 can drive the first conveying assembly 310 to move up and down, wherein the third driving assembly 330 drives the first conveying assembly 310 to move up and down, so as to increase the distance between the first conveying assembly 310 and the second conveying assembly 320, and form a sufficient space for the mattress to enter; the third driving assembly 330 drives the first transporting assembly 310 to move downwards, so that the mattress can be compressed.
It is understood that the third driving assembly 330 may adopt different structures, such as a rack and pinion transmission mechanism, a lead screw nut transmission mechanism, or an air cylinder, as long as the driving of the first conveying assembly 310 to move up and down can be realized.
It will be appreciated that, as an alternative, the third drive assembly 330 may be configured to drive the second conveyor assembly 320 up and down, or both the first conveyor assembly 310 and the second conveyor assembly 320 up and down toward or away from each other, as well as to effect compression of the mattress.
For the mattress which is fed in the initial state, after the mattress partially enters the compression area, the first conveying assembly 310 moves downwards to compress the mattress entering the compression area, and the mattress is continuously compressed during the conveying process until the mattress is completely compressed; for a mattress that is fed pre-compressed, the second transport assembly 320 transports the mattress such that the mattress is fully distributed within the compression zone and the first transport assembly 310 presses down, providing a transport force to the mattress via friction between the first and second transport assemblies 310, 320 and the soft mattress, causing the mattress to rotate and wrap within the wrapping chamber 410.
In some embodiments, the input end of the first conveyor assembly 310 and/or the second conveyor assembly 320 is angled to form a wedge-shaped opening 340 to further facilitate mattress feeding.
In this embodiment, the first conveying assembly 310 and the second conveying assembly 320 each include a conveying belt 311, the mattress is conveyed by the conveying belt 311, a supporting member 312 is disposed inside a conveying surface of the conveying belt 311, and the supporting member 312 may be a rotating shaft, a supporting roller, a supporting plate, or the like.
It is understood that, instead of the conveyor belt 311, the first conveyor assembly 310 and the second conveyor assembly 320 may each include a plurality of second rotating shafts (not shown) arranged in a conveying direction, and the plurality of second rotating shafts may work in series to simultaneously rotate and convey the mattress; of course, it is understood that the first conveyor assembly 310 and the second conveyor assembly 320 may be one of the conveyor belts 311 and the other of the conveyor belts may be a plurality of second rotating shafts, and the mattress can be conveyed as well.
In some embodiments, the rolling mechanism 400 includes a first driving assembly 430 and a plurality of first rotating shafts 420, the plurality of first rotating shafts 420 are distributed in a substantially ring shape to surround the rolling cavity 410, and the first driving assembly 430 can drive at least one of the first rotating shafts 420 to open and close to form an output channel for passing the rolled mattress. Specifically, four of the first rotating shafts 420 are disposed on the supporting frame 440, and with a central axis of one of the first rotating shafts 420 as a rotation axis a, the first driving assembly 430 uses an air cylinder to drive the supporting frame 440 and the first rotating shaft 420 thereon to integrally rotate, so that the rolling cavity 410 is opened to form an output channel for outputting the rolled mattress.
Of course, it is understood that instead of using a rotary manner to open the wrapping chamber 410 to form the output channel, the first driving member can also use a lifting driving manner to open the wrapping chamber 410 to form the output channel.
In some embodiments, the rolling mechanism 400 further comprises an auxiliary rolling assembly 450, wherein the auxiliary rolling assembly 450 is disposed at the opposite side of the first pivot 420 and the support frame 440 for opening and closing, so as to provide auxiliary power to drive the mattress to rotate and roll. In addition, as the diameter of the cylindrical long roll formed by the mattress rolling is gradually increased along with the rolling of the mattress, the first driving assembly 430 drives the support frame 440 and the first rotating shaft 420 thereon to be integrally and gradually rotated to be opened, the space in the rolling cavity 410 is gradually increased, and the diameter of the mattress rolling can be adaptively matched between the auxiliary rolling assembly 450 and the support frame 440. Similarly, the auxiliary rolling and packing assembly 450 may be configured similarly to the first conveyor assembly 310 and the second conveyor assembly 320, and may employ a conveyor belt or a plurality of aligned shafts.
In some embodiments, the film covering mechanism 200 includes a film feeding assembly 210 and a film pulling assembly 220, wherein the film pulling assembly 220 includes a first clamping member 221, the film feeding assembly 210 is used for feeding the film, the film pulling assembly 220 clamps and pulls the packaging film to be vertically spread at the input end of the conveying and compressing mechanism 300 through the first clamping member 221, the packaging film is substantially in a waterfall shape at the input end of the conveying and compressing mechanism 300, a fourth driving assembly is arranged for driving the first clamping member 221 to move up and down, the mattress is fed into the conveying and compressing mechanism 300 from the front end of the packaging film, the packaging film is covered on the surface of the mattress, and the packaging film enters the conveying and compressing mechanism 300 simultaneously along with the mattress.
In some embodiments, the film feeding assembly 210 comprises a second clamping part 211 and a material placing frame 212, the material placing frame 212 is used for installing the film roll of the packaging film, a fifth driving assembly is arranged for driving the second clamping part 211 to move up and down, the second clamping part 211 clamps one end of the packaging film and transmits the end of the packaging film to the first clamping part 221, the second clamping member 211 is then released, the wrapping film is clamped and pulled open by the first clamping member 221, the mattress is fed into the transport and compression mechanism 300, the mattress portion enters the transport and compression mechanism 300, the first conveying assembly 310 and the second conveying assembly 320 clamp the mattress and the packaging film covering the mattress, so as to drive the mattress and the packaging film to convey, the first clamping part 221 can be released, the packaging film is separated from the first clamping part 221, and the film discharging frame 212 of the film conveying assembly 210 continuously rotates to discharge the film, as shown in fig. 2 and 3.
Specifically, the packaging film covers the surface of the mattress in the following two ways:
in some embodiments, the material placing frame 212 is used for installing a film roll which can partially cover the packaging film of the mattress, the film covering mechanism 200 further comprises a second driving component, after the mattress enters the rolling cavity 410, the material placing frame 212 continuously places the film, and simultaneously the second driving component drives the film feeding component 210 to reciprocate left and right, so as to drive the packaging film to reciprocate left and right, so that the packaging film uniformly and completely covers the surface of the mattress, the rack 100 is provided with the guide rail 110 which extends along the left and right directions, and the material placing frame 212 is connected with the guide rail 110 in a sliding manner.
In other embodiments, the film supply rack 212 may be configured to receive a roll of film that completely covers the mattress (which may have a width in the left-right direction that is greater than the width of the film that may only partially cover the mattress) such that the film feeding assembly 210 may be fixedly mounted to the frame 100 for continuous film supply without the need for side-to-side reciprocating movement.
Both the two modes can realize the complete coverage of the surface of the mattress by the packaging film.
Referring to fig. 5, in some embodiments, the first clamping member 221 and/or the second clamping member 211 comprise a first clamping plate 2211 and a second clamping plate 2212 which cooperate to clamp each other, and the first clamping plate 2211 and the second clamping plate 2212 are provided with teeth 2213 which are engaged with each other, so that the packaging film can be clamped more effectively and prevented from slipping.
In some embodiments, the film covering mechanism 200 includes a cutting assembly 230, the cutting assembly 230 cuts the packaging film after the wrapping is completed, then the wrapping cavity 410 is opened to form an output channel, the mattress after the wrapping is completed is transferred and slid onto the transverse conveying assembly 500, the cutting assembly 230 can be a hot-melt wire installed on the film covering mechanism 200, but it can be understood that the hot-melt wire can melt the packaging film only by being electrified to generate heat; or a flat cutting blade or a rotary blade mounted on the film covering mechanism 200, it is understood that the flat cutting blade or the rotary blade must be provided with a groove on the film covering mechanism for the movement thereof, and a power source is provided by a motor, an air cylinder or a hydraulic cylinder; since the packaging film is made of flexible plastic, the direct stretch-breaking by the film stretching assembly 220 is also feasible, but an irregular cross section is formed.
It is understood that the specific structure of the cutting assembly 230 is well known to those skilled in the art and will not be described herein.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (10)
1. A cushion roll-to-roll packaging apparatus, comprising:
the conveying and compressing mechanism comprises a first conveying assembly and a second conveying assembly which are oppositely arranged at intervals, and the first conveying assembly and the second conveying assembly can relatively move and are used for compressing the cushion;
the rolling mechanism is arranged at the output end of the conveying and compressing mechanism and is provided with a rolling cavity, and one end of the rolling cavity, which is close to the conveying and compressing mechanism, is opened for the cushion to enter so that the cushion can be rotationally rolled in the rolling cavity; and
and the film covering mechanism is arranged at the input end of the conveying and compressing mechanism and used for unfolding and releasing the packaging film so that the packaging film is covered on the surface of the soft cushion.
2. The cushion wrap device of claim 1, wherein: the wrapping mechanism comprises a first driving assembly and a plurality of first rotating shafts enclosing the wrapping cavity, and the first driving assembly is used for driving at least one first rotating shaft to open and close so as to form an output channel for the cushion to pass through.
3. The cushion wrap device of claim 2, wherein: the rolling mechanism further comprises an auxiliary rolling component, and the auxiliary rolling component is arranged on the opposite side of the first rotating shaft and used for driving the cushion to rotate and roll.
4. The cushion wrap device of claim 1, wherein: the film covering mechanism comprises a film pulling assembly, the film pulling assembly comprises a first clamping part, and the first clamping part is used for clamping and pulling the packaging film to vertically expand at the input end of the conveying and compressing mechanism.
5. The cushion wrap device of claim 4, wherein: the film covering mechanism further comprises a film feeding assembly, wherein the film feeding assembly comprises a second clamping part, and the second clamping part is used for clamping one end of the packaging film and transmitting one end of the packaging film to the first clamping part.
6. The cushion wrap device of claim 5, wherein: the film feeding assembly comprises a material placing frame, the material placing frame is used for installing a film roll of a packaging film which can partially cover the cushion, the film covering mechanism comprises a second driving assembly, and the second driving assembly is used for driving the film feeding assembly to move in a reciprocating mode so as to drive the packaging film to move in a reciprocating mode, and the packaging film completely covers the cushion.
7. The cushion wrap device of claim 5, wherein: the film feeding assembly comprises a material placing frame which is used for installing a film roll of the packaging film which can completely cover the soft pad.
8. The cushion wrap device of claim 5, wherein: the first clamping part and/or the second clamping part comprise a first clamping plate and a second clamping plate which are matched with each other to clamp, and the first clamping plate and the second clamping plate are provided with teeth which are meshed with each other.
9. The cushion wrap device of any one of claims 1 to 8, wherein: the film covering mechanism comprises a cutting assembly, and the cutting assembly is used for cutting the packaging film.
10. The cushion wrap device of any one of claims 1 to 8, wherein: the first conveying assembly and the second conveying assembly respectively comprise a conveying belt or a plurality of second rotating shafts arranged along the conveying direction, supporting pieces are arranged on the inner sides of conveying surfaces of the conveying belts, and the input ends of the first conveying assembly and/or the second conveying assembly are obliquely arranged to form wedge-shaped openings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120889906.9U CN215623231U (en) | 2021-04-27 | 2021-04-27 | Cushion rolling and packing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120889906.9U CN215623231U (en) | 2021-04-27 | 2021-04-27 | Cushion rolling and packing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215623231U true CN215623231U (en) | 2022-01-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120889906.9U Active CN215623231U (en) | 2021-04-27 | 2021-04-27 | Cushion rolling and packing device |
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| Country | Link |
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| CN (1) | CN215623231U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115649586A (en) * | 2022-11-10 | 2023-01-31 | 湖南省爱意缘家居有限公司 | Processing system for spring mattress |
-
2021
- 2021-04-27 CN CN202120889906.9U patent/CN215623231U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115649586A (en) * | 2022-11-10 | 2023-01-31 | 湖南省爱意缘家居有限公司 | Processing system for spring mattress |
| CN115649586B (en) * | 2022-11-10 | 2023-10-27 | 湖南省爱意缘家居有限公司 | A system of processing for spring mattress |
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