CN215615624U

CN215615624U - Full-automatic production line for synchronous motor coils

Info

Publication number: CN215615624U
Application number: CN202121476304.7U
Authority: CN
Inventors: 廖子文; 郑毅春; 郑晋; 杨长焕
Original assignee: Xiamen Sipu Mechanical Co ltd
Current assignee: Xiamen Sipu Mechanical Co ltd
Priority date: 2021-07-01
Filing date: 2021-07-01
Publication date: 2022-01-25
Anticipated expiration: 2031-07-01

Abstract

The utility model discloses a full-automatic production line of a synchronous motor coil, which comprises a conveying device, a coil feeding device and a coil discharging device, wherein the conveying device is used for conveying coils; a winding machine, a soldering machine and a tray placing machine are sequentially arranged along the conveying direction of the conveying device; the soldering tin machine and the tray swinging machine are arranged perpendicular to each other. The automatic winding and tin soldering machine is applied to full-automatic production of winding, tin soldering and tray placing of the motor coil, automatic winding, automatic conveying, automatic tin soldering and automatic tray placing are achieved through cooperation of the suction conveying device, the winding machine, the tin soldering machine, the tray placing machine, the PLC and other devices in the whole process, manual material transferring, manual winding, manual tin soldering and manual tray placing are replaced, production quality is guaranteed, production working time is shortened, and production efficiency is improved.

Description

Full-automatic production line for synchronous motor coils

Technical Field

The utility model relates to the technical field of motor winding production equipment, in particular to a full-automatic production line of a synchronous motor coil.

Background

The coil of the synchronous motor for the mahjong table needs to be wound, soldered and stored in a swinging disk in the production process, however, the winding, soldering and storage of the coil of the synchronous motor are manually carried out only when the coil of the synchronous motor is produced by most manufacturers, and the mode has the defects of low efficiency and unstable quality.

In view of the above, it is necessary to provide a fully automatic production line for synchronous motor coils to solve the problem that the coils of the conventional synchronous motors are not automated during winding.

Disclosure of Invention

The utility model provides a full-automatic production line of synchronous motor coils, which comprises a conveying device, a coil feeding device and a coil discharging device, wherein the conveying device is used for conveying coils; along the direction of conveyer transportation is equipped with coiling machine, soldering tin machine, balance machine in proper order, and this full-automatic wire winding production line can carry out quick wire winding to target motor coil, and the soldering is put the balance for motor coil's wire winding is more automatic, and its wire-wound efficiency is higher, has not only practiced thrift the cost of labor for the enterprise, has also improved the production efficiency of enterprise moreover to solve current above-mentioned technical problem.

In order to solve the technical problems, the utility model provides the following technical scheme:

a full-automatic production line of synchronous motor coils comprises a conveying device; a winding machine, a soldering machine and a tray placing machine are sequentially arranged along the conveying direction of the conveying device; the soldering tin machine and the tray arranging machine are arranged vertically; the conveying device is used for unloading finished products on the winding machine and conveying the finished products to a soldering tin position; the soldering tin machine is used for soldering the pins of the semi-finished coils conveyed by the conveying device; and the tray placing machine is used for placing trays of finished products conveyed by the conveying device.

Wherein the transportation device comprises a linear conveying bracket; the conveying bracket is provided with a first driving source; the conveying bracket is slidably arranged on the conveying jig, and the first driving source can drive the conveying jig to move; and sensors are symmetrically arranged on two sides of the conveying support.

The carrying jig comprises an I-shaped bottom plate; a jig body is movably inserted on the I-shaped bottom plate; a hollow jig pipe with one end arranged in a guiding manner is fixedly inserted on the jig body; the jig pipe is provided with a plugboard with a U-shaped groove; one side of the I-shaped bottom plate is symmetrically provided with sliding seats; one side of the sliding seat is provided with a pressing piece.

The tin soldering machine comprises a tin soldering machine frame, and an aroma sticking device is arranged on the tin soldering machine frame; the other side of the incense sticking device is provided with a tin soldering device; the right side of the tin soldering device is provided with a correction processing device; one side of the correction processing device is provided with a turnover device; the coil welding leg is adhered with rosin by the rosin adhering device; the soldering tin device is used for soldering the coil welding leg frequently; the correction processing device is used for removing redundant soldering tin and cooling and forming the coil leg while correcting the coil leg; the turnover device is used for rotating the forming.

The tin soldering device comprises a tin feeding mechanism, a first power source, a tin pool, a waste removing mechanism and a detection mechanism; the tin pool can be slidably inserted into the tin soldering machine frame and is used for melting and storing the tin bars; the first power source is fixedly arranged on the soldering tin rack and can drive the tin pool to move up and down; the waste removing mechanism is arranged on the tin pool and is used for cleaning floating slag suspended on the tin pool; the detection mechanism is arranged on one side of the waste removing mechanism and used for detecting whether the tin pool overflows or not and controlling the tin mechanism to feed materials; the orthotic treatment device comprises an orthotic brace; a clamping cylinder is fixedly arranged on the correcting bracket; the output end of the clamping cylinder is symmetrically provided with convex correction clamping pieces; a pressing block is movably inserted on the convex correction clamping sheet; a cooling part is arranged between the adjacent convex correction clamping pieces and is positioned below the pressing block; the overturning device comprises an overturning bracket; a second cylinder is fixedly arranged on the overturning bracket; a rotary jig shaft is rotatably arranged on the overturning bracket; the second cylinder and the rotary tool shaft are in transmission connection through a gear and a rack.

The tin feeding mechanism comprises a support plate, and a tin feeding power source is fixedly arranged on the support plate; the output end of the tin feeding power source is arranged on the material shifting gear; the pressing wheel assembly can swing on one side of the material poking gear; and a tin box is arranged above the material poking gear.

The tray placing machine comprises a tray placing rack, a carrying manipulator, a first storage bin, a second storage bin, a bearing and lifting device and an occupying rack; the first storage bin and the second storage bin are arranged on the balance rack in a mirror image mode and used for stacking and storing finished coils; the carrying manipulator is arranged between the first storage bin and the second storage bin in the middle and is used for carrying away products on the soldering tin machine and placing the products into a material box on the bearing and lifting device; the bearing lifting device is movably arranged on the balance rack and used for conveying coils of the storage plate to the first storage bin and the second storage bin for storage; the occupation frame is positioned below the carrying manipulator and used for storing finished coils at zero time.

The carrying manipulator comprises moving rails which are symmetrically arranged; the adjacent moving rails are connected through a transverse plate; the transverse plate is provided with a lifting component; a clamping cylinder is arranged on the left side of the output end of the lifting component; the first storage bin and the second storage bin have the same structure; and a supporting part is arranged on the first material storage bin.

Compared with the prior art, the utility model has the following advantages:

1) the utility model provides a full-automatic production line of synchronous motor coils, which comprises a conveying device, a coil feeding device and a coil discharging device, wherein the conveying device is used for conveying coils; the full-automatic winding production line can perform quick winding, tin soldering and disc swinging on a target motor coil, so that the winding of the motor coil is more automatic, the winding efficiency is higher, the labor cost is saved for enterprises, and the production efficiency of the enterprises is improved;

2) the automatic winding and tin soldering machine is applied to full-automatic production of winding, tin soldering and tray placing of the motor coil, and automatic winding, automatic conveying, automatic tin soldering and automatic tray placing are realized through the cooperation of the suction and transportation device, the winding machine, the tin soldering machine, the tray placing machine, the PLC and other devices in the whole process, so that manual material transferring, manual winding, manual tin soldering and manual tray placing are replaced, the production quality is guaranteed, the production working time is reduced, and the production efficiency is improved;

3) the utility model has the advantages of simple structure, cost saving, high working efficiency, low production cost, good product quality, high yield and high equipment utilization rate, and reduces the labor cost and the labor intensity.

Drawings

FIG. 1 is a schematic three-dimensional structure diagram of a full-automatic production line of a synchronous motor coil according to an embodiment of the utility model;

FIG. 2 is a schematic structural view of a transportation device according to an embodiment of the present invention;

FIG. 3 is a schematic view of a carrying tool according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a soldering machine according to an embodiment of the utility model;

FIG. 5 is a partial enlarged view of a tin feeding mechanism according to an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a wobble plate machine according to an embodiment of the present invention.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.

The utility model is further described with reference to the following figures and specific embodiments.

Referring now to the drawings in which: the embodiment provides a full-automatic production line of a synchronous motor coil, which comprises a conveying device 1, and a winding machine 2, a soldering machine 3 and a disc placing machine 4 which are sequentially arranged along the conveying direction of the conveying device 1; the soldering tin machine 3 and the balance placing machine 4 are arranged vertically; the conveying device 1 is used for unloading finished products wound with copper wires on the winding machine 2 and conveying the finished products to a soldering tin position for the next welding process; the soldering tin machine 3 is used for soldering tin and forming pins of the semi-finished coils conveyed by the conveying device 1; the tray placing machine 4 is used for placing the finished products conveyed by the conveying device 1. The full-automatic winding and tin soldering machine is applied to full-automatic production of winding, tin soldering and tray placing of the motor coil, automatic winding, automatic conveying, automatic tin soldering and automatic tray placing are achieved through cooperation of the suction and transportation device 1, the winding machine 2, the tin soldering machine 3, the tray placing machine 4, the PLC and other devices in the whole process, manual material transferring, manual winding, manual tin soldering and manual tray placing are replaced, production quality is guaranteed, production working time is shortened, and production efficiency is improved. The suction transport device 1, the soldering machine 3, and the tray placing machine 4 will be described in detail below.

On the basis of the above embodiment, the transportation device 1 includes a linear transportation bracket 11, which can be formed by splicing square steel, aluminum profiles and other metal materials for supporting; the conveying support 11 is provided with a first driving source 12 for providing power input, in this embodiment, the first driving source 12 is a synchronous belt transmission device (which is well known in the art and is not described herein), and of course, in other embodiments, the first driving source 12 may also be a cylinder type, a continuous transmission type, or other linear movement type mechanism, which is not specifically limited herein; a conveying jig 13 for conveying coils is slidably arranged on the conveying support 11, and the first driving source 12 can drive the conveying jig 13 to move back and forth in a reciprocating manner; the two sides of the conveying support 11 are symmetrically provided with sensors 14 for sensing the specific position of the conveying jig 13.

On the basis of the above embodiment, the carrying jig 13 includes an i-shaped bottom plate 131; a jig body 132 is movably inserted on the i-shaped bottom plate 131; a hollow jig pipe 133 with one end arranged in a guiding manner is fixedly inserted on the jig body 132; the jig pipe 133 is provided with a plug board 134 with a U-shaped groove; one side of the I-shaped bottom plate 131 is symmetrically provided with sliding seats; one side of the sliding seat is provided with a pressing piece.

By adopting the technical scheme, the coil support is automatically conveyed through the conveying device 1, the whole process is simple to operate, manual participation is not needed, and therefore the production efficiency is improved.

On the basis of the above embodiment, the soldering machine 3 includes a soldering machine frame 31, and the soldering machine frame 31 is provided with an aroma adhering device 32; the other side of the incense sticking device 32 is provided with a soldering tin device 33; a correction processing device 34 is arranged on the right side of the soldering device 33; a turnover device 35 is arranged on one side of the correction processing device 34; the fragrance sticking device 32 is used for sticking rosin on the coil welding leg; the soldering device 33 is used for soldering the coil leg frequently; the correction processing device 34 is used for removing redundant soldering tin and cooling and forming the soldering tin while correcting the coil leg; the turning device 35 is used for rotating the forming.

In addition to the above embodiments, the soldering device 33 includes a tin feeding mechanism 331, a first power source 332, a tin pool 333, a waste removing mechanism 334, and a detecting mechanism 335; the tin pool 333 can be inserted on the soldering tin rack 31 in a sliding way and is used for melting and storing tin bars; the first power source 332 is fixedly disposed on the soldering tin rack 31, and the first power source 332 can drive the tin bath 333 to move up and down; the waste removing mechanism 334 is arranged on the tin pool 333 and used for cleaning floating slag suspended on the tin pool 333; the detection mechanism 335 is disposed on one side of the waste removing mechanism 334, and is configured to detect whether the tin bath 333 overflows, and control the feeding of the tin mechanism 331 at the same time; the orthotic treatment device 34 includes an orthotic brace 341; a clamping cylinder 342 is fixedly arranged on the straightening support 341; the output end of the clamping cylinder 342 is symmetrically provided with convex-shaped correcting clamping sheets 343; a pressing block 344 is movably inserted on the convex-shaped correction clamping piece 343; a cooling part is arranged between the adjacent convex-shaped correcting clamping pieces 343 and is positioned below the pressing block 344; the overturning device 35 comprises an overturning bracket 351; a second air cylinder 353 is fixedly arranged on the overturning bracket 351; a rotary tool shaft 352 is rotatably arranged on the overturning bracket 351; the second cylinder 353 is in transmission connection with the rotary tool shaft 352 through a gear rack 354.

On the basis of the above embodiments, the tin feeding mechanism 331 includes a support plate 3312, and a tin feeding power source 3313 is fixed on the support plate 3312; the output end of the tin feeding power source 3313 is arranged on the material shifting gear 3314; a pinch roller component 3315 which can swing at one side of the material poking gear 3314; a tin box 3316 is arranged above the material shifting gear 3314.

On the basis of the above embodiment, the tray placing machine 4 includes a tray placing rack 41, a carrying manipulator 42, a first storage bin 43, a second storage bin 44, a bearing and lifting device 45, and an occupying rack 46; the first storage bin 43 and the second storage bin 44 are mirror images of each other and are arranged on the balance rack 41 for stacking and storing finished coils; the handling robot 42 is centrally disposed between the first storage bin 43 and the second storage bin 44, and is used for removing and placing the products on the soldering machine 3 into the magazine on the carrying and lifting device 45; the bearing lifting device 45 is movably arranged on the balance rack 41 and is used for conveying coils of the storage to the first storage bin 43 and the second storage bin 44 for storage; the rack 46 is located below the handling robot 42 and is used for storing finished coils at zero time.

On the basis of the above embodiment, the carrying robot 42 includes the moving rails 421 symmetrically disposed; the adjacent moving rails 421 are connected by a transverse plate 422; the horizontal plate 422 is provided with a lifting component 423; a clamping cylinder 424 is arranged on the left side of the output end of the lifting component 423; the first storage bin 43 and the second storage bin 44 are identical in structure; the first storage bin 43 is provided with a support portion.

Through adopting above-mentioned technical scheme, utility model can effectual improvement production efficiency and reduce the human cost, its efficiency can reach 800/hour of 0.5 people production efficiency, and two equipment of effectual solution synchronous machine trade production efficiency (wire winding + soldering tin machine) 500/hour. Therefore, the full-automatic winding production line can perform quick winding, soldering and disc swinging on the target motor coil, so that the winding of the motor coil is more automatic, the winding efficiency is higher, the labor cost is saved for enterprises, and the production efficiency of the enterprises is improved.

Finally, it should be noted that the above-mentioned embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the modifications and equivalents of the specific embodiments of the present invention can be made by those skilled in the art after reading the present specification, but these modifications and variations do not depart from the scope of the claims of the present application.

Claims

1. The utility model provides a full automatic production line of synchronous machine coil which characterized in that: comprising a transport device (1); a winding machine (2), a soldering machine (3) and a tray placing machine (4) are sequentially arranged along the conveying direction of the conveying device (1); the soldering tin machine (3) and the tray placing machine (4) are arranged vertically to each other; the conveying device (1) is used for unloading finished products on the winding machine (2) and conveying the finished products to a soldering tin position; the soldering tin machine (3) is used for soldering the pins of the semi-finished coils conveyed by the conveying device (1); and the tray placing machine (4) is used for placing trays of the finished products conveyed by the conveying device (1).

2. Fully automatic production line of synchronous motor coils according to claim 1, characterized in that said transport device (1) comprises an in-line transport carriage (11); the conveying bracket (11) is provided with a first driving source (12); the conveying bracket (11) is slidably arranged on the conveying jig (13), and the first driving source (12) can drive the conveying jig (13) to move; and sensors (14) are symmetrically arranged on two sides of the conveying support (11).

3. The fully automatic production line of synchronous motor coils according to claim 2, characterized in that the handling jig (13) comprises an i-shaped base plate (131); a jig body (132) is movably inserted on the I-shaped bottom plate (131); a hollow jig pipe (133) with one end arranged in a guiding way is fixedly inserted on the jig body (132); the jig pipe (133) is provided with a plug board (134) with a U-shaped groove; one side of the I-shaped bottom plate (131) is symmetrically provided with a sliding seat (135); and a pressing piece (136) is arranged on one side of the sliding seat.

4. The full-automatic production line of the synchronous motor coil according to claim 1, characterized in that the soldering machine (3) comprises a soldering machine frame (31), and the soldering machine frame (31) is provided with an aroma adhering device (32); the other side of the incense sticking device (32) is provided with a soldering tin device (33); a correction processing device (34) is arranged on the right side of the soldering device (33); a turning device (35) is arranged on one side of the correction processing device (34); the fragrance sticking device (32) is used for sticking rosin on the coil welding leg; the soldering device (33) is used for soldering the coil welding leg frequently; the correction processing device (34) is used for removing redundant soldering tin and cooling and forming the soldering tin while correcting the coil welding leg; the turning device (35) is used for rotating the forming.

5. The full-automatic production line of the synchronous motor coil as claimed in claim 4, wherein the soldering device (33) comprises a tin feeding mechanism (331), a first power source (332), a tin pool (333), a waste removing mechanism (334) and a detection mechanism (335); the tin pool (333) can be slidably inserted on the soldering tin rack (31) and is used for melting and storing the tin bars; the first power source (332) is fixedly arranged on the soldering tin rack (31), and the first power source (332) can drive the tin pool (333) to move up and down; the waste removing mechanism (334) is arranged on the tin pool (333) and is used for cleaning dross suspended on the tin pool (333); the detection mechanism (335) is arranged on one side of the waste removal mechanism (334) and is used for detecting whether the tin pool (333) overflows or not and controlling the feeding of the tin feeding mechanism (331) at the same time; the corrective treatment device (34) comprises a corrective bracket (341); a clamping cylinder (342) is fixedly arranged on the correcting bracket (341); the output end of the clamping cylinder (342) is symmetrically provided with convex correction clamping sheets (343); a pressing block (344) is movably inserted into the convex correction clamping piece (343); a cooling part is arranged between the adjacent convex straightening clamping pieces (343) and is positioned below the pressing block (344); the overturning device (35) comprises an overturning bracket (351); a second air cylinder (353) is fixedly arranged on the overturning bracket (351); a rotary tool shaft (352) is rotatably arranged on the overturning bracket (351); the second air cylinder (353) is in transmission connection with the rotary tool shaft (352) through a gear rack (354).

6. The full-automatic production line of the synchronous motor coil as claimed in claim 5, wherein the tin feeding mechanism (331) comprises a supporting plate (3132), and a tin feeding power source (3313) is fixedly arranged on the supporting plate (3132); the output end of the tin feeding power source (3313) is arranged on the material shifting gear (3314); a pinch roller component (3315) which can swing at one side of the material shifting gear (3314); a tin box (3316) is arranged above the material shifting gear (3314).

7. The fully automatic production line of synchronous motor coils according to claim 1, characterized in that the balance machine (4) comprises a balance rack (41), a handling manipulator (42), a first storage bin (43), a second storage bin (44), a carrying and lifting device (45), and an occupying rack (46); the first storage bin (43) and the second storage bin (44) are mirror images of each other and are arranged on the balance rack (41) for stacking and storing finished coils; the carrying manipulator (42) is arranged between the first storage bin (43) and the second storage bin (44) in the center and used for carrying away products on the soldering tin machine (3) and placing the products into a material box on a bearing and lifting device (45); the bearing lifting device (45) is movably arranged on the balance rack (41) and is used for conveying coils of the balance to a first storage bin (43) and a second storage bin (44) for storage; the occupying rack (46) is positioned below the carrying manipulator (42) and used for temporarily storing finished coils.

8. The fully automatic production line of synchronous motor coils according to claim 7, characterized in that said handling robot (42) comprises symmetrically arranged moving rails (421); the adjacent moving rails (421) are connected through a transverse plate (422); the transverse plate (422) is provided with a lifting component (423); a second clamping cylinder (424) is arranged on the left side of the output end of the lifting component (423); the first storage bin (43) and the second storage bin (44) are identical in structure; the first storage bin (43) is provided with a supporting part.