CN215610687U - Conditioner - Google Patents

Abstract

The utility model discloses a conditioner, which comprises a conditioning cylinder, a shaft system fixed in the conditioning cylinder, a motor for driving the shaft system to rotate, a steam water-accompanying system communicated with the cavity of the conditioning cylinder and a steam system communicated with the cavity of the conditioning cylinder, wherein the shaft system is fixed in the conditioning cylinder; the steam water-accompanying system comprises a hot water supply passage and a steam supply passage, wherein the hot water supply passage comprises a water inlet main pipe and a plurality of water distribution pipes communicated with the water inlet main pipe; the steam supply passage comprises an air inlet main pipe and a plurality of gas distribution pipes communicated with the air inlet main pipe; the number of the water distribution pipes corresponds to the number of the gas distribution pipes, the water outlet of each water distribution pipe is communicated with the gas outlet of the gas distribution pipe at the corresponding position and the mixing chamber, the outlet of each mixing chamber is connected with a mixed liquid inlet pipe, and the outlet of each mixed liquid inlet pipe is communicated with the conditioning barrel. The utility model has simple structure and low use cost, and reduces the failure rate of equipment and the maintenance and use cost.

Description

Conditioner

Technical Field

The utility model relates to a powder heating and water adding curing conditioner, in particular to a conditioner.

Background

A conditioner is mainly used for conditioning materials before granulating or puffing, namely heating and humidifying the powdery mixture to be granulated or puffed, and preserving heat for a long time to enable the powdery mixture to be gelatinized so as to facilitate compression molding, improve the water resistance of the granular materials and improve the surface and internal quality of the granular materials. One problem with the current method of adding water to a conditioner is that the cold water injected absorbs the heat energy of the steam to raise the water temperature. The process causes the loss of steam heat energy, thereby reducing the gelatinization degree of the powdery mixture and the uniformity of material mixing, and finally reducing the quality and uniformity of finished feed.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: in order to solve the problems in the prior art, the utility model provides a conditioner, hot water is scattered, atomized and uniformly sprayed on a material under the stamping of high-pressure steam through a steam water-accompanying system, and finally the quality and the uniformity of an aquatic product puffed material are improved.

The technical scheme is as follows: the utility model relates to a conditioner, which comprises a conditioning cylinder, a shaft system fixed in the conditioning cylinder, a motor for driving the shaft system to rotate, a steam water-accompanying system communicated with a cavity of the conditioning cylinder and a steam system communicated with the cavity of the conditioning cylinder; the steam water-accompanying system comprises a hot water supply passage and a steam supply passage, wherein the hot water supply passage comprises a water inlet main pipe and a plurality of water distribution pipes communicated with the water inlet main pipe; the steam supply passage comprises an air inlet main pipe and a plurality of gas distribution pipes communicated with the air inlet main pipe; the number of the water distribution pipes corresponds to the number of the gas distribution pipes, the water outlet of each water distribution pipe is communicated with the gas outlet of the gas distribution pipe at the corresponding position and the mixing chamber, the outlet of each mixing chamber is connected with a mixed liquid inlet pipe, and the outlet of each mixed liquid inlet pipe is communicated with the cavity of the tempering cylinder.

As a preferable structure of the present invention, the shaft system includes a main shaft having the same extending direction as the thermal refining cylinder, a stirring blade provided on the main shaft, and a scraper blade fixed on the main shaft.

As a preferable structure of the steam conditioning system, the steam system comprises a plurality of air inlet pipes which are communicated with the conditioning cylinder body and are arranged in parallel, air inlets of the air inlet pipes are communicated with a steam distribution drum for storing hot steam, and a stop valve for controlling the addition amount of the steam is arranged at the air inlet of the steam distribution drum.

As a preferable structure of the utility model, a first electromagnetic ball valve is arranged at a water inlet of the water inlet main pipe; and a second electromagnetic ball valve is arranged at the water inlet of each water distribution pipe.

As a preferable structure of the present invention, a third electromagnetic ball valve is disposed at an air inlet of each of the gas distribution pipes.

As a preferable structure of the utility model, the water distribution pipe is communicated with the mixing chamber through a first steel wire hose.

As a preferable structure of the utility model, the air distribution pipe is communicated with the mixing chamber through a second steel wire hose.

As a preferable structure of the utility model, the mixed liquid inlet pipe is perpendicular to the extension direction of the tempering cylinder.

As a preferable structure of the present invention, the air inlet of the air inlet manifold is provided with a connecting flange.

As a preferable structure of the utility model, the tempering cylinder is provided with a feeding hole and a discharging hole, and the discharging hole is provided with a thermometer.

Has the advantages that: (1) the conditioner has simple structure and low use cost, and reduces the failure rate of equipment and the maintenance and use cost; (2) according to the utility model, a steam water-accompanying system is adopted, hot water with the temperature of about 80 ℃ is added, the energy loss of saturated steam is reduced, and the water-accompanying adding efficiency is improved; (3) the steam water-accompanying system of the utility model enables hot water to be atomized and heated through the steam supply passage, ensures uniform addition and reduces the influence of water addition on the gelatinization degree of materials; (4) the steam water-accompanying system is controlled by an electromagnetic ball valve, and the air adding amount and the water adding amount are automatically controlled according to a feedback signal of a discharge hole temperature sensor.

Drawings

FIG. 1 is a schematic view of a conditioner of the present invention;

FIG. 2 is a schematic view of the shafting arrangement of the present invention;

FIG. 3 is a top view of FIG. 1;

FIG. 4 is a right side view of FIG. 1;

FIG. 5 is a schematic diagram of a steam tracing system;

FIG. 6 is a top view of FIG. 5;

fig. 7 is a perspective view of the steam water accompanying system.

Detailed Description

Example (b): the conditioner of the embodiment mainly comprises a motor 1 (a speed reducing motor), a shaft system 2, a conditioning cylinder 4, a steam water-accompanying system 5 and a steam system; bearing seats 3 are arranged at two ends of the tempering cylinder 4, a shaft system 2 is fixed in the tempering cylinder 4 through the bearing seats 3, the shaft system 2 is connected with a motor 1, and the overall structure is shown in figure 1. The two ends of the tempering cylinder 4 are respectively provided with a feeding hole 6 and a discharging hole 8, a thermometer 7 is arranged at the discharging hole 8, and the thermometer 7 is used for detecting the temperature of the material at the discharging hole 8.

As shown in fig. 2, the shaft system 2 includes a main shaft 21 having the same extending direction as the tempering cylinder 4, a stirring blade 22 disposed on the main shaft 21, and a scraper blade 23 fixed at the end of the main shaft 21, and the stirring blade 22 and the scraper blade 23 are both fan-shaped blades and have both conveying and stirring functions. The angle of the stirring blade 22 is adjustable, and the stirring blade 22 in the embodiment has an outward inclination angle, so that materials can be stirred more fully; the scraper blade 23 is fixed at the tail end of the main shaft 21 and can do circular motion on the surface of the main shaft to scrape off the materials attached to the outer end face of the feed inlet 6, so that the accumulation of the materials on the inner end face and the outer end face of the feed inlet 6 is avoided, and the working efficiency of the shafting 2 is not influenced.

The material gets into quenching and tempering barrel 4 from feed inlet 6, and gear motor 1 drives shafting 2 and rotates, and stirring paddle 22 that sets up on the shafting 2 drives the material and winds main shaft 21 axis spiral rotation, makes the material reach discharge gate 8.

As shown in fig. 3, a steam system is arranged on one side of the conditioning cylinder 4 close to the feeding port, the steam system is used for conveying steam to the conditioning cylinder, the steam system comprises a plurality of air inlet pipes 9 communicated with the conditioning cylinder 4, air inlets of the air inlet pipes 9 are communicated with a steam distribution drum 10 for storing hot steam, an air inlet of the steam distribution drum 10 is connected with a stop valve 11, the stop valve 11 is connected with a steam pipe, and the stop valve 11 is used for controlling the added steam amount. High-pressure steam enters a steam-distributing drum 10 through a stop valve 11, and then enters the interior of the conditioning cylinder 4 through a plurality of parallel air inlet pipes 9 communicated with the steam-distributing drum to heat and humidify the materials so as to enable the materials to be gelatinized. The steam system is also provided with a hand wheel 12 at the steam inlet for manual closure of the steam passage.

As shown in fig. 4 to 7, the steam water-accompanying system 5 includes a hot water supply passage 51 and a steam supply passage 52, the steam water-accompanying system 5 includes a plurality of mixed liquid inlet pipes 54 arranged in parallel in the tempering cylinder 4, in this embodiment, the plurality of mixed liquid inlet pipes 54 are arranged perpendicular to the extension direction (longitudinal direction) of the tempering cylinder, and the plurality of mixed liquid inlet pipes 54 are uniformly spaced in the longitudinal direction. The mixed liquid inlet pipe 54 is communicated with an outlet of the mixing chamber 53, the mixing chamber 53 is respectively communicated with a gas distribution pipe 522 for supplying steam and a water distribution pipe 512 for supplying hot water, and the hot water (in practical application, the hot water with the temperature of 80 ℃ is selected) is mixed and dispersed in the mixing chamber 53 with the hot steam entering from the gas distribution pipe 522 through the water distribution pipe 512, and then enters the tempering cylinder 4 through the mixed liquid inlet pipe 54.

Specifically, the method comprises the following steps: the hot water supply path 51 comprises a water inlet main pipe 511 and a plurality of shunt pipes 512 which are connected in parallel and communicated with the water inlet main pipe 511, a first electromagnetic ball valve 513 is arranged at a water inlet of the water inlet main pipe 511, the first electromagnetic ball valve 513 controls the water inflow entering the water inlet main pipe 511, a second electromagnetic ball valve 514 is arranged at the water inlet of each shunt pipe 512, the second electromagnetic ball valve 514 is connected with each shunt pipe 512 to control the hot water amount of each branch, the shunt pipes 512 are communicated with a mixing chamber 53 through a first steel wire hose 515, an elbow 55 is arranged at the joint of the mixing chamber 53 and the first steel wire hose 515, namely, the hot water supply path 51 comprises the water inlet main pipe, the shunt pipes and the first steel wire hose 515 which are sequentially connected, hot water enters the mixing chamber through the first steel wire hose, and elbows are arranged at two ends of the first steel wire hose and are connected with the mixing chamber and the shunt pipes. The steam supply passage 52 comprises an air inlet manifold 521 and a plurality of air distribution pipes 522 which are communicated with the air inlet manifold 521 and arranged in parallel, a third electromagnetic ball valve 523 is arranged at an air inlet of each air distribution pipe 522, a connecting flange 524 is arranged at an inlet of the air inlet manifold 521 and used for being connected with the steam manifold, similarly, each air distribution pipe 522 is communicated with the mixing chamber 53 through a second steel wire hose 525, that is, the steam supply passage 52 comprises the air inlet manifold 521, the air distribution pipes 522 which are communicated with the air inlet manifold 521 and arranged in parallel and a second steel wire hose 525, hot steam enters the mixing chamber through the second steel wire hose 525, and two ends of the second steel wire hose 525 are respectively connected with the mixing chamber and the air distribution pipes through elbows. The number of the water distribution pipes 512 corresponds to the number of the gas distribution pipes 522, and the water outlet of each water distribution pipe 512 is communicated with the gas outlet of the gas distribution pipe 522 at the corresponding position and the mixing chamber 53. In the spatial layout, the water inlet main pipe 511 and the air inlet main pipe 521 extend longitudinally in the conditioning cylinder, and each water distribution pipe and each air distribution pipe are uniformly distributed at intervals longitudinally. The outlet of each mixing chamber 53 is connected with a mixed liquid inlet pipe 54, and the outlet of the mixed liquid inlet pipe 54 is communicated with the cavity of the tempering cylinder 4. Each pipe is fixed to the inner wall of the conditioning cylinder by a fixing plate 56 as required. Mixing chamber 53 in this embodiment is the tee bend form, and the distributive pipe is connected to one end, and the gas-distributing pipe is connected to one end, and saturated steam reaches the mixing chamber through the air inlet of gas-distributing pipe, and hot water also enters into the mixing chamber through the distributive pipe simultaneously, and steam and hot water mix in the mixing chamber, have improved hydrothermal temperature on the one hand, improve the influence to the degree of gelatinization of material, and on the other hand hot water is broken up the atomizing and is evenly sprayed on the material under high-pressure steam's punching press, finally improves the quality and the degree of consistency of aquatic products puffed material.

The steam water-accompanying system can automatically control the air adding amount and the water adding amount through the electromagnetic ball valve according to the temperature signal fed back by the discharge port temperature sensor 7.

Claims (10)

1. A conditioner is characterized by comprising a conditioning cylinder, a shaft system fixed in the conditioning cylinder, a motor for driving the shaft system to rotate, a steam water-accompanying system communicated with a cavity of the conditioning cylinder and a steam system communicated with the cavity of the conditioning cylinder; the steam water-accompanying system comprises a hot water supply passage and a steam supply passage, wherein the hot water supply passage comprises a water inlet main pipe and a plurality of water distribution pipes communicated with the water inlet main pipe; the steam supply passage comprises an air inlet main pipe and a plurality of gas distribution pipes communicated with the air inlet main pipe; the number of the water distribution pipes corresponds to the number of the gas distribution pipes, the water outlet of each water distribution pipe is communicated with the gas outlet of the gas distribution pipe at the corresponding position and the mixing chamber, the outlet of each mixing chamber is connected with a mixed liquid inlet pipe, and the outlet of each mixed liquid inlet pipe is communicated with the cavity of the tempering cylinder.

2. The conditioner according to claim 1, wherein the shaft system comprises a main shaft extending in the same direction as the conditioning cylinder, stirring blades disposed on the main shaft, and scraper blades fixed on the main shaft.

3. The conditioner according to claim 1, wherein the steam system comprises a plurality of air inlet pipes which are connected in parallel and communicated with the conditioning cylinder, air inlets of the plurality of air inlet pipes are communicated with a steam distribution drum for storing hot steam, and an air inlet of the steam distribution drum is provided with a stop valve for controlling the addition amount of the steam.

4. The conditioner according to claim 1, wherein the water inlet of the water inlet main is provided with a first electromagnetic ball valve; and a second electromagnetic ball valve is arranged at the water inlet of each water distribution pipe.

5. The conditioner according to claim 1, wherein a third electromagnetic ball valve is provided at an air inlet of each of said gas distribution pipes.

6. The conditioner according to claim 1, wherein the water distribution pipe communicates with the mixing chamber through a first wire hose.

7. The conditioner according to claim 1, wherein the gas distribution pipe is communicated with the mixing chamber through a second wire hose.

8. The conditioner according to claim 1, wherein the mixing inlet pipe is arranged perpendicular to the direction of extension of the conditioning cylinder.

9. Conditioner according to claim 1, characterized in that the inlet of the inlet manifold is provided with a connecting flange.

10. The conditioner according to claim 1, wherein the conditioning cylinder is provided with a feed inlet and a discharge outlet, and the discharge outlet is provided with a thermometer.

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