CN215593130U

CN215593130U - High-efficient aluminum alloy rod quenching device

Info

Publication number: CN215593130U
Application number: CN202121743658.3U
Authority: CN
Inventors: 谢国锋
Original assignee: Zhangjiagang Lizhi Conducting New Materials Co ltd
Current assignee: Zhangjiagang Lizhi Conducting New Materials Co ltd
Priority date: 2021-07-29
Filing date: 2021-07-29
Publication date: 2022-01-21
Anticipated expiration: 2031-07-29

Abstract

The utility model discloses a high-efficiency aluminum alloy rod quenching device which comprises a quenching box, movable brake wheels, a feeding hole, a discharging hole, a rotatable ejecting pipe structure, a rotatable scrubbing rod structure, a pluggable measuring and collecting box structure, a power motor, a reduction gearbox, a driving gear, a gear ring, a spraying pump, a connecting pipe and a supporting hole, wherein the movable brake wheels are respectively bolted at four corners of the lower end of the quenching box. The fixing plate, the second deep groove ball bearing, the rotating rod, the driven gear, the steel wire bristles, the power motor, the reduction box, the driving gear and the gear ring are arranged, so that the reduction box is driven to work by the power motor in the use process, then power transmission work is carried out by the driving gear, the gear ring and the driven gear, the steel wire bristles are driven to rotate, and the surface of the alloy rod is scrubbed in the rotating process of the steel wire bristles.

Description

High-efficient aluminum alloy rod quenching device

Technical Field

The utility model belongs to the technical field of quenching devices, and particularly relates to a high-efficiency aluminum alloy rod quenching device.

Background

The aluminum alloy rod rolled at high temperature enters the upper part of cooling water in a water bag type quenching box through a guide pipe, and is sprayed to the surface of the aluminum alloy rod to quench the aluminum alloy.

However, the existing quenching device also has the problems that the rotary spraying work is inconvenient to carry out in the use process, the impurity cleaning work on the surface of the alloy rod is inconvenient to carry out in the use process, and the liquid collection and filtration are inconvenient to carry out.

Therefore, the utility model of the high-efficiency aluminum alloy rod quenching device is very necessary.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is as follows: the utility model provides a high-efficient aluminum alloy pole quenching device to solve current quenching device still exist inconvenient rotatory work of spraying of in-process of using, inconvenient in-process of using carries out alloy pole surface impurity cleaning work and inconvenient liquid collection filterable problem of carrying on.

In order to solve the technical problems, the utility model adopts the technical scheme that: a high-efficiency aluminum alloy rod quenching device comprises a quenching box, movable brake wheels, a feeding hole, a discharging hole, a rotatable ejecting pipe structure, a rotatable scrubbing rod structure, a pluggable measuring and collecting box structure, a power motor, a reduction box, a driving gear, a gear ring, a spraying pump, a connecting pipe and a supporting hole, wherein the movable brake wheels are respectively bolted at the four corners of the lower end of the quenching box; the feeding hole is formed in the middle of the left side of the quenching box; the discharge hole is formed in the middle of the right side of the quenching box; the rotatable spraying pipe structure is arranged at the top end of the interior of the quenching box; the rotatable scrubbing rod structures are respectively arranged on the lower part of the inner wall of the front surface and the lower part of the inner wall of the rear surface of the quenching box; the pluggable measurement collection box structure is arranged at the inner bottom end of the quenching box; the power motor is connected to the middle position of the left side of the top end in the quenching box through a bolt; the reduction gearbox is connected to the left side of the upper end of the quenching box through a bolt and is arranged on the left side of the power motor; the driving gear is connected with the outer wall of the output shaft of the reduction box in a key way; the gear ring is arranged on the left side inside the quenching box and is meshed with the driving gear; the spray pump is connected to the middle position of the right side of the upper end of the quenching box through a bolt; the connecting pipes are respectively in threaded connection with the upper parts of the left side and the right side of the spraying pump; the supporting hole is arranged at the upper part of the right side of the quenching box.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the arrangement of the quenching pipe, the plugging pipe, the first deep groove ball bearing, the buffer tank, the feeding pipe, the spraying pump and the connecting pipe is beneficial to conveying quenching liquid through the spraying pump in the using process, meanwhile, the pressure in the quenching pipe is increased, then, the spraying work is carried out through the through hole formed in the outer wall of the quenching pipe, the quenching pipe is rotated through the pressure in the quenching pipe in the spraying process, and the rotary spraying work is convenient to carry out in the working process.

2. In the utility model, the arrangement of the fixing plate, the second deep groove ball bearing, the rotating rod, the driven gear, the steel wire bristles, the power motor, the reduction gearbox, the driving gear and the gear ring is beneficial to driving the reduction gearbox to work through the power motor in the use process, then carrying out power transmission work through the driving gear, the gear ring and the driven gear, and simultaneously driving the steel wire bristles to rotate, and brushing the surface of the alloy rod in the rotating process of the steel wire bristles.

3. In the utility model, the collection box, the inclined L-shaped filter frame, the quenching box, the feeding hole and the discharging hole are arranged, so that the collection box is inserted at the bottom end of the quenching box in the use process, the collection work of near quenching liquid is convenient to carry out in the work process, and the waste in the work process is prevented.

4. According to the utility model, the arrangement of the quenching pipe, the plugging pipe, the first deep groove ball bearing, the buffer tank and the feeding pipe is beneficial to the arrangement of the quenching pipe and the plugging pipe in a threaded connection manner in the using process, so that the quenching pipe cleaning work is convenient to carry out in the work.

5. According to the utility model, the arrangement of the fixing plate, the second deep groove ball bearing, the rotating rod, the driven gear and the steel wire bristles is beneficial to the interference fit between the inner ring of the second deep groove ball bearing and the outer walls of the two ends of the rotating rod in the use process, so that the steel wire bristles can be conveniently cleaned and replaced in the use process.

6. According to the utility model, the collection box, the inclined L-shaped filter frame, the floating ball, the indicating rod and the rubber cap are arranged, so that the floating ball is pushed by the floating force of liquid in the liquid collection process, and then the indicating rod is pushed by the floating ball to move upwards, and the liquid level indicating work is conveniently carried out in the collection process.

7. In the utility model, the quenching box, the movable brake wheel, the feeding hole, the discharging hole, the power motor, the reduction box and the spraying pump are arranged, so that the quenching box can be pushed to move in the use process, the moving work in the use process can be facilitated, and the moving function can be increased.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic structural view of a rotatable spout tube structure of the present invention.

FIG. 3 is a schematic structural view of a rotatable brush bar configuration of the present invention.

FIG. 4 is a schematic structural view of a pluggable measurement collection box structure of the present invention.

In fig. 1 to 4:

1. a quenching box; 2. moving the brake wheel; 3. a feed port; 4. a discharge hole; 5. a rotatable spout tube structure; 51. quenching a pipe; 52. plugging the pipe; 53. a first deep groove ball bearing; 54. a buffer tank; 55. A feed pipe; 6. a rotatable scrubbing rod structure; 61. a fixing plate; 62. a second deep groove ball bearing; 63. rotating the rod; 64. a driven gear; 65. steel wire brush hair; 7. a measuring and collecting box structure can be inserted; 71. a collection box; 72. an inclined L-shaped filter frame; 73. floating the ball; 74. an indication lever; 75. a rubber cap; 8. a power motor; 9. A reduction gearbox; 10. a driving gear; 11. a gear ring; 12. a spray pump; 13. a connecting pipe; 14. and a support hole.

Detailed Description

The utility model is described in detail below with reference to the attached drawing figures:

as shown in the attached drawings 1 and 2, the high-efficiency aluminum alloy rod quenching device comprises a quenching box 1, a movable brake wheel 2, a feeding hole 3, a discharging hole 4, a rotatable ejecting pipe structure 5, a rotatable scrubbing rod structure 6, a pluggable measurement collecting box structure 7, a power motor 8, a reduction box 9, a driving gear 10, a gear ring 11, a spray pump 12, a connecting pipe 13 and a supporting hole 14, wherein the movable brake wheel 2 is respectively bolted at four corners of the lower end of the quenching box 1; the feeding hole 3 is formed in the middle of the left side of the quenching box 1; the discharge hole 4 is formed in the middle of the right side of the quenching box 1; the rotatable spraying pipe structure 5 is arranged at the top end of the interior of the quenching box 1; the rotatable scrubbing rod structure 6 is respectively arranged on the lower part of the inner wall of the front surface and the lower part of the inner wall of the rear surface of the quenching box 1; the pluggable measurement collection box structure 7 is arranged at the bottom end inside the quenching box 1; the power motor 8 is connected to the middle position of the left side of the top end in the quenching box 1 through a bolt; the reduction gearbox 9 is connected to the left side of the upper end of the quenching box 1 through a bolt and is arranged on the left side of the power motor 8; the driving gear 10 is in key connection with the outer wall of the output shaft of the reduction gearbox 9; the gear ring 11 is arranged on the left side inside the quenching box 1 and is meshed with the driving gear 10; the spray pump 12 is connected to the middle position of the right side of the upper end of the quenching box 1 through a bolt; the connecting pipes 13 are respectively in threaded connection with the upper parts of the left side and the right side of the spraying pump 12; the supporting hole 14 is arranged at the upper part of the right side of the quenching box 1; the rotatable jet pipe structure 5 comprises a quenching pipe 51, a blocking pipe 52, a first deep groove ball bearing 53, a buffer tank 54 and a feeding pipe 55, wherein the blocking pipe 52 is in threaded connection with the outer wall of the left end of the quenching pipe 51; the first deep groove ball bearing 53 is sleeved on the outer wall of the left end of the plugging pipe 52; the right end of the quenching pipe 51 is in threaded connection with the middle position of the left side of the buffer box 54; the feeding pipe 55 is in threaded connection with the middle position of the right side of the buffer box 54; when the quenching device is used, the quenching box 1 is pushed to move, the quenching box 1 is moved to a proper position, then an external power supply is connected by using an external lead, an external control device is connected by using the external lead, then the quenching box 1 is fixed, an aluminum alloy rod enters through the feeding hole 3 in the using process, then the connecting pipe 13 and the feeding pipe 55 are communicated and arranged by using the connecting hose, and then quenching liquid is sprayed on the surface of the aluminum alloy rod through the spraying hole formed at the lower end of the quenching pipe 51 to carry out quenching liquid spraying work.

In this embodiment, referring to fig. 3, the rotatable scrubbing rod structure 6 includes a fixing plate 61, a second deep groove ball bearing 62, a rotating rod 63, a driven gear 64 and a steel wire bristle 65, wherein the second deep groove ball bearing 62 is respectively embedded in the middle position inside the fixing plate 61; two ends of the rotating rod 63 are respectively inserted into the inner ring of the second deep groove ball bearing 62; the driven gear 64 is connected with the left side of the outer part of the rotating rod 63 in a key way; the steel wire brush bristles 65 are sequentially welded on the outer wall of the rotating rod 63 from left to right; the power motor 8 and the reduction gearbox 9 are in transmission connection in the quenching process, the driven gear 64 and the rotating rod 63 are driven to rotate after the driving gear 10 and the gear ring 11 are meshed and arranged, the steel wire bristles 65 are driven to rotate simultaneously, the surface of the aluminum alloy rod is brushed in the rotating process of the steel wire bristles 65, the aluminum alloy rod is conveniently brushed in the quenching process, and after quenching is completed, the alloy rod is discharged through the discharge hole 4, and then quenching work is completed.

In this embodiment, referring to fig. 4, the pluggable measurement collection box structure 7 includes a collection box 71, an inclined L-shaped filter frame 72, a floating ball 73, an indication rod 74 and a rubber cap 75, wherein the inclined L-shaped filter frame 72 is bolted to the left side of the bottom end inside the collection box 71; the floating ball 73 is arranged at the bottom end of the right side in the collection box 71; the lower end of the indicating rod 74 penetrates through the right side of the upper end of the collecting box 71, and the lower end of the indicating rod is in threaded connection with the middle position of the upper end of the floating ball 73; the rubber cap 75 is sleeved on the outer wall of the upper end of the indicating rod 74; liquid used for quenching falls into the collecting box 71 in the quenching process, and then the liquid is filtered through the stainless steel net fixed on the inner wall of the inclined L-shaped filter frame 72, so that liquid collection work is conveniently carried out in work, and waste is prevented.

In the embodiment, specifically, a hollow plate is connected to the lower part of the inner wall of the quenching tank 1 through a bolt and is respectively horizontally arranged with the inner bottom ends of the feeding hole 3 and the discharging hole 4; the upper end of the gear ring 11 penetrates through the left side of the upper end of the quenching box 1.

In this embodiment, specifically, the outer wall of the quenching pipe 51 is sequentially provided with spraying holes from left to right; the plugging pipe 52 is a stainless steel pipe with one end sealed; the quenching pipe 51 is communicated with the buffer tank 54 and the feeding pipe 55.

In this embodiment, specifically, the first deep groove ball bearing 53 is embedded in the middle of the upper left side of the quenching box 1; the quenching pipe 51 penetrates through the gear ring 11 and the supporting hole 14 respectively; the buffer tank 54 is arranged at the upper right part of the quenching tank 1.

In this embodiment, specifically, the driven gear 64 is disposed on the left side of the wire brush 65; the outer parts of the two ends of the rotating rod 63 are in interference fit with the inner ring of the second deep groove ball bearing 62.

In this embodiment, specifically, the fixing plates 61 are respectively bolted to the left and right sides of the lower part of the inner wall of the front surface of the quenching tank 1; the fixed plate 61 is also bolted on the left side and the right side of the lower part of the inner wall of the rear surface of the quenching box 1; the rotating rods 63 are respectively arranged behind and in front of the feeding hole 3 and the discharging hole 4; the gear ring 11 and the driven gear 64 are arranged in a meshed mode.

In this embodiment, specifically, the floating ball 73 is a PVC ball with a hollow interior; the inner wall of the inclined L-shaped filter frame 72 is connected with a stainless steel net through screws.

In this embodiment, specifically, the collection box 71 is inserted into the bottom end of the inside of the quenching box 1 and penetrates through the lower portion of the right side of the quenching box 1.

Principle of operation

In the utility model, when in use, the quenching box 1 is pushed to move, the quenching box 1 is moved to a proper position, then an external power supply is connected by using an external lead, an external control device is connected by using the external lead, then the quenching box 1 is fixed, an aluminum alloy rod enters through the feeding hole 3 in the use process, then the connecting pipe 13 and the feeding pipe 55 are communicated by using a connecting hose, then quenching liquid is sprayed through a spraying hole arranged at the lower end of the quenching pipe 51 and sprayed on the surface of the aluminum alloy rod to carry out quenching work, the quenching liquid is in transmission connection with the reduction gearbox 9 by using the power motor 8 in the quenching process, after the driving gear 10 and the gear ring 11 are meshed, the driven gear 64 and the rotating rod 63 are driven to rotate, the steel wire bristles 65 are driven to rotate, and the surface of the aluminum alloy rod is scrubbed in the rotating process of the steel wire bristles 65, the convenience is scrubbed the work at the in-process of quenching, accomplishes the back that quenches, makes the alloy pole discharge through discharge opening 4, and then accomplishes quenching work, makes the liquid that quenches and use fall into the inside of collecting box 71 at the in-process that quenches, then carries out filtering operation to liquid through the stainless steel net of L type filter shelf 72 inner wall fixing to one side, conveniently carries out liquid collection work at work, prevents to cause the waste.

The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.

Claims

1. A high-efficiency aluminum alloy rod quenching device comprises a quenching box (1), a movable brake wheel (2), a feeding hole (3), a discharging hole (4), a rotatable ejection pipe structure (5), a rotatable scrubbing rod structure (6), a pluggable measurement collecting box structure (7), a power motor (8), a reduction box (9), a driving gear (10), a gear ring (11), a spray pump (12), a connecting pipe (13) and a supporting hole (14), wherein the movable brake wheel (2) is respectively bolted at four corners of the lower end of the quenching box (1); the feeding hole (3) is formed in the middle of the left side of the quenching box (1); the discharge hole (4) is formed in the middle of the right side of the quenching box (1); the power motor (8) is connected to the middle position of the left side of the top end in the quenching box (1) through a bolt; the reduction gearbox (9) is connected to the left side of the upper end of the quenching box (1) through a bolt and is arranged on the left side of the power motor (8); the driving gear (10) is in key connection with the outer wall of the output shaft of the reduction gearbox (9); the gear ring (11) is arranged on the left side in the quenching box (1) and is meshed with the driving gear (10); the spray pump (12) is connected to the middle position of the right side of the upper end of the quenching box (1) through a bolt; the connecting pipes (13) are respectively in threaded connection with the upper parts of the left side and the right side of the spray pump (12); the supporting hole (14) is arranged at the upper part of the right side of the quenching box (1); the high-efficiency aluminum alloy rod quenching device is characterized in that the rotatable spraying pipe structure (5) in the high-efficiency aluminum alloy rod quenching device is arranged at the top end inside the quenching box (1); the rotatable scrubbing rod structure (6) is respectively arranged on the lower part of the inner wall of the front surface and the lower part of the inner wall of the rear surface of the quenching box (1); the pluggable measurement collection box structure (7) is arranged at the bottom end inside the quenching box (1); the rotatable spraying pipe structure (5) comprises a quenching pipe (51), a blocking pipe (52), a first deep groove ball bearing (53), a buffer tank (54) and a feeding pipe (55), wherein the blocking pipe (52) is in threaded connection with the outer wall of the left end of the quenching pipe (51); the first deep groove ball bearing (53) is sleeved on the outer wall of the left end of the plugging pipe (52); the right end of the quenching pipe (51) is in threaded connection with the middle position of the left side of the buffer tank (54); the feeding pipe (55) is in threaded connection with the middle position of the right side of the buffer box (54).

2. The high efficiency aluminum alloy rod quenching device as claimed in claim 1, wherein said rotatable scrubbing rod structure (6) comprises a fixed plate (61), a second deep groove ball bearing (62), a rotating rod (63), a driven gear (64) and steel wire bristles (65), said second deep groove ball bearing (62) being respectively embedded in the middle position inside the fixed plate (61); two ends of the rotating rod (63) are respectively inserted into the inner ring of the second deep groove ball bearing (62); the driven gear (64) is connected to the left side of the outer part of the rotating rod (63) in a key mode; the steel wire brush hairs (65) are sequentially welded on the outer wall of the rotating rod (63) from left to right.

3. The high efficiency aluminum alloy rod quenching apparatus as set forth in claim 1, wherein said pluggable measuring collecting box structure (7) comprises a collecting box (71), an inclined L-shaped filter holder (72), a floating ball (73), an indicating rod (74) and a rubber cap (75), said inclined L-shaped filter holder (72) being bolted to the left side of the inner bottom end of the collecting box (71); the floating ball (73) is arranged at the bottom end of the right side in the collection box (71); the lower end of the indicating rod (74) penetrates through the right side of the upper end of the collecting box (71), and the lower end of the indicating rod is in threaded connection with the middle position of the upper end of the floating ball (73); the rubber cap (75) is sleeved on the outer wall of the upper end of the indicating rod (74).

4. The high-efficiency aluminum alloy rod quenching device as claimed in claim 1, wherein the first deep groove ball bearing (53) is embedded in the middle position of the upper left side of the quenching box (1); the quenching pipe (51) penetrates through the gear ring (11) and the supporting hole (14) respectively; the buffer tank (54) is arranged at the upper part of the right side of the quenching tank (1).

5. The high efficiency aluminum alloy rod quenching apparatus as set forth in claim 2, wherein said fixing plates (61) are bolted to the lower left and right sides of the inner wall of the front surface of the quenching tank (1), respectively; the fixed plate (61) is also connected to the left side and the right side of the lower part of the inner wall of the rear surface of the quenching box (1) through bolts; the rotating rods (63) are respectively arranged behind and in front of the feeding hole (3) and the discharging hole (4); the gear ring (11) and the driven gear (64) are meshed.

6. The high efficiency aluminum alloy rod quenching apparatus as set forth in claim 3, wherein said floating ball (73) is a hollow PVC ball; the inner wall of the inclined L-shaped filter frame (72) is connected with a stainless steel net through a screw; the collecting box (71) is inserted at the bottom end of the interior of the quenching box (1) and penetrates through the lower part of the right side of the quenching box (1).