CN215592110U

CN215592110U - Incomplete membrane packagine machine constructs

Info

Publication number: CN215592110U
Application number: CN202121940906.3U
Authority: CN
Inventors: 许登波
Original assignee: Xinjiang Wanjiangrui Agricultural Machinery Manufacturing Co ltd
Current assignee: Xinjiang Wanjiangrui Agricultural Machinery Manufacturing Co ltd
Priority date: 2021-08-18
Filing date: 2021-08-18
Publication date: 2022-01-21
Anticipated expiration: 2031-08-18

Abstract

The utility model relates to the technical field of agricultural machinery, in particular to a residual film packaging mechanism and a residual film recovery device comprising the same, which comprises a rack, wherein a conveying mechanism, a turnover mechanism and a hydraulic oil cylinder are arranged on the rack, the conveying mechanism and the turnover mechanism form a V-shaped packaging area, and the conveying mechanism and the turnover mechanism are connected with a transmission system to realize rotation in the same direction; the upper end of the turnover mechanism is hinged with the rack and can rotate around a hinged point of the turnover mechanism and the rack, so that a V-shaped part formed between the turnover mechanism and the conveying mechanism is opened or closed. Compared with the prior art, the residual film roll turning and packaging device has the advantages that residual films are turned, packaged and rolled through the operation of the belts in the same direction in the V-shaped packaging area, the mechanism is simple in structure, low in power consumption and low in cost, the residual film roll is automatically output after being packaged, the labor intensity of farmers is reduced, the residual film roll turning and packaging device is easy to stack and transport, white pollution is reduced, and the residual film roll turning and packaging device can be matched with a picking mechanism, a straw crushing mechanism and the like to perform combined operation.

Description

Incomplete membrane packagine machine constructs

Technical Field

The utility model relates to the technical field of agricultural machinery, in particular to a residual film packaging mechanism and a residual film recycling device comprising the same.

Background

The mulching film is used for covering farmland ground to improve the soil temperature, keep the soil moisture, maintain the soil structure, prevent pests from attacking crops and diseases caused by certain microorganisms and the like, has the function of promoting the growth of plants, is popularized and applied in 31 provincial and municipal municipalities in China, is used for 40 crops such as grains, cotton, oil, vegetables, melons and fruits, tobacco, sugar, medicines, hemp, tea, forests and the like, leads the crop to be generally increased by 30-50 percent and added with value by 40-60 percent, and is deeply popular with vast farmers. However, when the mulching film is planted in a field, a large amount of plastic film is covered, and the mulching film remains in the soil after crops are harvested, so that a residual mulching film of the field is formed and is difficult to degrade, and pollution and damage are caused to the soil.

Therefore a large amount of technical staff have designed various incomplete membrane and have picked up machine, mainly aim at how to retrieve the incomplete membrane in farmland earth's surface or soil, and the incomplete membrane after retrieving is mostly packed by the manual work and is transported, packing transportation process intensity of labour is big, low efficiency, and because the frivolous characteristics of plastic film, be difficult for stacking, also there are few parts of incomplete membrane to pick up the machine and possess the baling mechanism, but its baling mechanism generally adopts the packing mode of hydraulic cylinder compression, power consumption is big, the fault incidence is high, with high costs, it is unsuitable for the peasant household to use, so an economic practicality and incomplete membrane baling mechanism and the incomplete membrane recovery unit who contains incomplete membrane baling mechanism who easily stacks are proposed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a residual film packaging mechanism, which realizes the turnover, packaging and coiling of residual films by the operation of a belt A in a conveying mechanism and a belt B in a turnover mechanism in the same direction in a V-shaped packaging area formed by the belt A and the belt B.

In order to achieve the above object, the present invention provides a technical solution,

including the frame, the frame is used for connecting agricultural machinery such as tractor, is equipped with conveying mechanism 1, tilting mechanism 2 in the frame, hydraulic cylinder 3, conveying mechanism 1 is the annular transmission structure A that carries roller 11 and belt A12 to form, tilting mechanism 2 is the annular transmission structure B that upset roller 21 and belt B22 formed, conveying mechanism 1 and tilting mechanism 2 form "V" style of calligraphy packing region 4, and the incomplete membrane is carried to "V" style of calligraphy packing region 4 by the belt on conveying mechanism 1, conveying mechanism 1 and tilting mechanism 2 are connected transmission system and can realize the equidirectional rotation, and transmission system's power is exported by the agricultural machinery in frame the place ahead, because the rotation of belt A12 and belt B22 equidirectional in "V" style of calligraphy packing region 4, makes the incomplete membrane realize the upset, packs the lapping.

The upper end of turnover mechanism 2 is articulated with the frame, and the other end forms the V style of calligraphy with conveying mechanism 1, turnover mechanism 2 can rotate around its pin joint with the frame, makes the V type that forms between turnover mechanism 2 and the conveying mechanism 1 open or closed to the realization will pack the incomplete membrane of lapping and transport out the packaging mechanism.

Further, conveying mechanism 1 is the triangle-shaped annular transmission structure that three conveying roller 11 and belt A12 formed, if the incomplete membrane falls into lower position, triangle-shaped annular transmission structure can realize carrying to "V" style of calligraphy packing region 4 after upwards conveying.

Further, the turnover mechanism 2 comprises a support 23, the turnover roller shafts 21 are arranged at two ends of the support 23, a hydraulic oil cylinder 3 is arranged between the rack and the support 23, one end of the hydraulic oil cylinder 3 is fixed on the rack, and the other end of the hydraulic oil cylinder is fixed on the support, so that the support can swing through the stretching of the hydraulic oil cylinder, and the V-shaped opening or closing between the turnover mechanism 2 and the conveying mechanism 1 is realized.

The opening or closing means the approaching or separating between the conveying roller shaft 11 and the reversing roller shaft 21.

Further, the belt A12 and the belt B22 are made of rubber.

A residual film recycling device comprises a residual film packaging mechanism.

Further, the residual film picking mechanism 5 is provided, the residual film picking mechanism 5 is configured to include a first film lifting roller 51, a second film lifting roller 52, and a third film lifting roller 53, the first film lifting roller 51 is located below, the second film lifting roller 52 and the third film lifting roller 53 are located above the first film lifting roller 51, the second film lifting roller 52 is arranged in front of the first film lifting roller 51, the third film lifting roller 53 is arranged behind the first film lifting roller 51, the second film lifting roller 52, and the third film lifting roller 53 form a triangular ring structure, a stripping roller 54 is arranged on the third film lifting roller 53, the diameter of the stripping roller 54 is larger than that of the third film lifting roller 53, a gap is reserved on the stripping roller 54, a film lifting belt 55 is wound among the first film lifting roller 51, the second film lifting roller 52, and the third film lifting roller 53, the film lifting belt 55 can rotate by taking the three film lifting rollers as a support, that the film lifting belt 55 can pass through the stripping roller 54, hook teeth 56 for picking up mulching films are fixed on the film lifting belt 55, and the length of the hook teeth 56 is smaller than the radius of the demoulding roller 54. When the hook teeth 56 of the film raising belt 55 pass through the third film raising roller 53, the mold release roller 54 releases the residual film from the hook teeth 15.

Further, incomplete membrane pickup mechanism 5 is including the device of removing miscellaneous, the device of removing miscellaneous contains first brush roll 61, second brush roll 62 and the auger 63 of removing miscellaneous, first brush roll 61, second brush roll 62 are located and are played the membrane area 55 front side, second brush roll 62 is located first brush roll 61 top, the auger 63 of removing miscellaneous is located first brush roll 61 below, be equipped with the rubber brush board on first brush roll 61 and the second brush roll 62, the rubber brush board is cross, a style of calligraphy or herringbone.

Further, the residual film pickup mechanism 5 further comprises a knocking device 64, the knocking device 64 is arranged on the inner side of the film lifting belt 5 close to the impurity removing device, the knocking device 64 comprises a rotating roller shaft 641 and a plurality of knocking units 642 arranged on the rotating roller shaft 641, the knocking units 642 can be arranged on the rotating roller shaft 641 in all known manners such as welding, threaded connection and the like, and the knocking units 642 are arranged on the rotating roller shaft 641 in one of various forms such as a straight line, a herringbone, a cross, a spiral and the like.

After the residual film is hooked up by the hook teeth 56, the residual film moves from the position of the first film lifting roller 51 to the direction of the second film lifting roller 52 along with the film lifting belt 55, most soil impurities fixed on the hook teeth 56 of the film lifting belt 55 after passing through the first brush roller 61 fall down due to the dual acting force of gravity and the rubber brush plate on the first brush roller 61, the hook teeth 56 continue to move forwards along with the film lifting belt 55, and when passing through the second brush roller 62, the rubber brush plate on the second brush roller 62 removes the impurities again, in the impurity removing process of the first brush roll 61 and the second brush roll 62, the knocking unit 642 on the knocking device 64 rotates to knock the inner side of the film lifting belt 55, so that impurities on the hook teeth 56 are easy to fall down, soil and impurities which are brushed by the rubber brush plates on the first brush roll 61 and the second brush roll 62 fall into the impurity removing auger 63 below the first brush roll 61, and then the soil and the impurities are discharged out of the machine through rotation of the impurity removing auger 63, so that the machine failure rate caused by the winding of the impurities to the machine is reduced.

Further, the hook tooth 55 is an arc-shaped structure which is conical and bent at an angle of 150-170 degrees.

Further, incomplete membrane recovery unit includes straw rubbing crusher constructs 7, straw rubbing crusher constructs 7 and locates incomplete membrane pickup mechanism 5 the place ahead downside and connect in the frame.

Furthermore, the height-adjustable ground wheel 8 and the road wheel 9 are also included.

Compared with the prior art, the utility model has the outstanding and beneficial technical effects that:

1. the belt A in the conveying mechanism and the belt B in the turnover mechanism run in the same direction in a V-shaped packing area formed by the belt A and the belt B to realize the turnover packing and coiling of the residual film.

2. The residual film roll after being packed is automatically output by a packing mechanism, the labor intensity of farmers is reduced, the residual film after being packed is easier to stack and transport, and the white pollution is reduced.

3. Can be matched with a picking mechanism, a straw crushing mechanism and the like for combined operation.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of a tooth of the present invention;

FIG. 3 is a front view of the tapping unit in example 1 of the present invention

FIG. 4 is a schematic structural view of example 1 of the present invention;

FIG. 5 is a perspective view of embodiment 1 of the present invention;

in the figure: 1. a conveying mechanism; 2. a turnover mechanism; 3. a hydraulic cylinder; 4. a V-shaped packing area; 5. a residual film pickup mechanism; 7. a straw crushing mechanism; 8. a land wheel; 9. a traveling wheel; 11. a conveying roller shaft; 12. a belt A; 21. turning over the roll shaft; 22. a belt B; 23. a support; 51. a first film-collecting roller; 52. a second film-forming roller; 53. a third film-forming roller; 54. a stripping roller; 55. a film-forming belt 56, hook teeth; 61. a first brush roller; 62. a second brush roller; 63. cleaning the impurity auger; 64. a knocking device; 641. rotating the roll shaft; 642. and a knocking unit.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments, and it should be noted that the drawings are in a very simplified form and all use non-precise ratios. Are used merely for convenience and clarity in assisting in the description of the embodiments of the utility model.

Referring to fig. 1-5, the film residue packaging machine comprises a frame, the frame is used for connecting agricultural machinery such as a tractor, a conveying mechanism 1, a turnover mechanism 2 and a hydraulic cylinder 3 are arranged on the frame, the conveying mechanism 1 is an annular transmission structure a formed by a conveying roller shaft 11 and a belt a12, the turnover mechanism 2 is an annular transmission structure B formed by a turnover roller shaft 21 and a belt B22, the conveying mechanism 1 and the turnover mechanism 2 form a V-shaped packaging area 4, a film residue is conveyed to the V-shaped packaging area 4 by the belt on the conveying mechanism 1, the conveying mechanism 1 and the turnover mechanism 2 are connected with a transmission system and can rotate in the same direction, power of the transmission system is output by the agricultural machinery in front of the frame, and the film residue is turned over and packaged into a roll due to the rotation in the same direction of the belt a12 and the belt B22 in the V-shaped packaging area 4.

Further, the belt A12 and the belt B22 are made of rubber.

A residual film recycling device comprises a residual film packaging mechanism.

Further, the residual film picking mechanism 5 is provided, the residual film picking mechanism 5 is configured to include a first film lifting roller 51, a second film lifting roller 52, and a third film lifting roller 53, the first film lifting roller 51 is located below, the second film lifting roller 52 and the third film lifting roller 53 are located above the first film lifting roller 51, the second film lifting roller 52 is arranged in front of the first film lifting roller 51, the third film lifting roller 53 is arranged behind the first film lifting roller 51, the second film lifting roller 52, and the third film lifting roller 53 form a triangular ring structure, a stripping roller 54 is arranged on the third film lifting roller 53, the diameter of the stripping roller 54 is larger than that of the third film lifting roller 53, a gap is reserved on the stripping roller 54, a film lifting belt 55 is wound among the first film lifting roller 51, the second film lifting roller 52, and the third film lifting roller 53, the film lifting belt 55 can rotate by taking the three film lifting rollers as a support, that the film lifting belt 55 can pass through the stripping roller 54, the film lifting belt 55 can be arranged in a plurality of rows at intervals, hook teeth 56 for lifting the mulching films are fixed on the film lifting belt 55, and the length of the hook teeth 56 is smaller than the radius of the demoulding roller (54). When the hook teeth 56 of the film raising belt 55 pass through the third film raising roller 53, the mold release roller 54 releases the residual film from the hook teeth 15.

Further, incomplete membrane pickup mechanism 5 still includes the device of removing impurity, the device of removing impurity contains first brush roll 61, second brush roll 62 and the auger 63 of removing impurity, first brush roll 61, second brush roll 62 are located and are played the membrane area 55 front side, second brush roll 62 is located first brush roll 61 top, the auger 63 of removing impurity is located first brush roll 61 below, be equipped with the rubber brush board on first brush roll 61 and the second brush roll 62, the rubber brush board is cross, a style of calligraphy or herringbone, and first brush roll 7 here, second brush roll 8 can set up to fixed brush roll, also can set up to rotatory brush roll, and the auger 9 of removing impurity here is rotatory auger.

Further, the residual film pickup mechanism 5 further comprises a knocking device 64, the knocking device 64 is arranged on the inner side of the film lifting belt 5 close to the impurity removing device, the knocking device 64 comprises a rotating roller shaft 641 and a plurality of knocking units 642 arranged on the rotating roller shaft 641, the knocking units 642 can be arranged on the rotating roller shaft 641 in all known manners such as welding and threaded connection, the knocking units 642 are arranged on the rotating roller shaft 641 in one of various forms such as a straight shape, a herringbone shape, a cross shape and a spiral shape, and the knocking units are arranged in a cross shape in the embodiment 1.

Further, the hook tooth 55 is an arc-shaped structure which is conical and bent at an angle of 150-170 degrees. The arc faces the mulching film, and the angle can enable the mulching film to be easily raked up from the ground.

The working process is as follows: the frame in the embodiment 1 is connected to a tractor, the ground wheels and the travelling wheels are adjusted to the optimal height, the tractor is started, the transmission mechanism starts to operate, the straw pulverizer pulverizes straws to return to the field, residual films are hooked by the hook teeth and then move from the position of the first film lifting roller to the direction of the second film lifting roller along with the film lifting belt, most soil impurities on the hook teeth of the film lifting belt after passing through the first brush roller fall down due to the dual acting force of gravity and the rubber brush plate on the first brush roller, the hook teeth continue to move forward along with the film lifting belt, when passing through the second brush roller, the rubber brush plate on the second brush roller carries out secondary impurity removal on the film lifting belt, in the impurity removal process of the first brush roller and the second brush roller, the knocking unit on the knocking device rotates to knock the inner side of the film lifting belt, so that the impurities on the hook teeth are more likely to fall down, the rubber brush plates on the first brush roller and the second brush roller fall down to obtain soil and the impurities which are located in the impurity removal auger below the first brush roller, and then the waste removing auger is discharged out of the machine through rotation, when hook teeth on the film lifting belt pass through a third film lifting roller, because the radius of a demoulding roller is larger than the length of the hook teeth, the hook teeth pass through the third film lifting roller, under the action of the demoulding roller, residual films are taken off from the hook teeth and fall onto a belt A of a conveying mechanism of a packing mechanism, the belt A is conveyed clockwise, the residual films are brought into a V-shaped packing area formed by the conveying mechanism and a turnover mechanism, the residual films are turned and rolled into a cylindrical structure in the V-shaped packing area under the action of simultaneous clockwise rotation of the belt A and the belt B, and the good cylindrical residual films are driven by a hydraulic cylinder to be opened through a hinged point and then are discharged out of the packing mechanism, so that the residual films are recycled.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a incomplete membrane baling press constructs, includes the frame, its characterized in that: the conveying mechanism (1) is an annular transmission structure A formed by a conveying roller shaft (11) and a belt A (12), the turnover mechanism (2) is an annular transmission structure B formed by a turnover roller shaft (21) and a belt B (22), the conveying mechanism (1) and the turnover mechanism (2) form a V-shaped packing area (4), and the conveying mechanism (1) and the turnover mechanism (2) are connected with a transmission system to realize rotation in the same direction;

the upper end of the turnover mechanism (2) is hinged to the rack, the other end of the turnover mechanism and the conveying mechanism (1) form a V shape, and the turnover mechanism (2) can rotate around a hinged point of the turnover mechanism and the rack to enable the V shape formed between the turnover mechanism (2) and the conveying mechanism (1) to be opened or closed.

2. The residual film packaging mechanism according to claim 1, wherein: the conveying mechanism (1) is a triangular annular transmission structure formed by three conveying roller shafts (11) and a belt A (12).

3. The residual film packaging mechanism according to claim 1, wherein: the turnover mechanism (2) comprises a support (23), the turnover roll shafts (21) are arranged at two ends of the support (23), and a hydraulic oil cylinder (3) is arranged between the rack and the support (23).

4. The residual film packaging mechanism according to claim 1, wherein: the belt A (12) and the belt B (22) are made of rubber materials.

5. The utility model provides a incomplete membrane recovery unit which characterized in that: comprising the residual film packaging mechanism according to claims 1 to 4.

6. The residual film recycling apparatus according to claim 5, wherein: the film residue picking mechanism (5) comprises a first film lifting roller (51), a second film lifting roller (52) and a third film lifting roller (53), wherein the first film lifting roller (51) is positioned below, the second film lifting roller (52) and the third film lifting roller (53) are positioned above the first film lifting roller (51), the second film lifting roller (52) is arranged in front of the first film lifting roller (51), the third film lifting roller (53) is arranged behind the first film lifting roller (51), an demolding roller (54) is arranged on the third film lifting roller (53), the diameter of the demolding roller (54) is larger than that of the third film lifting roller (53), a gap is reserved on the demolding roller (54), a film lifting belt (55) is wound among the first film lifting roller (51), the second film lifting roller (52) and the third film lifting roller (53), and the film lifting belt (55) can rotate by taking the three film lifting rollers as supports, namely, the film lifting belt (55) can penetrate through the clearance of the demoulding roller (54), hook teeth (56) for lifting mulching films are fixed on the film lifting belt (55), and the length of the hook teeth (56) is smaller than the radius of the demoulding roller (54).

7. The residual film recycling apparatus according to claim 6, wherein: incomplete membrane pickup mechanism (5) still includes clear miscellaneous device, clear miscellaneous device contains first brush roll (61), second brush roll (62) and clear miscellaneous auger (63), play membrane area (55) front side is located in first brush roll (61), second brush roll (62) are located first brush roll (61) top, clear miscellaneous auger (63) are located first brush roll (61) below, be equipped with the rubber brush board on first brush roll (61) and second brush roll (62), the rubber brush board is cross form, a style of calligraphy or herringbone form.

8. The residual film recycling apparatus according to claim 6, wherein: the film removing device is characterized by further comprising a knocking device (64), wherein the knocking device (64) is arranged on the inner side of the film removing belt (5) close to the impurity removing device, and the knocking device (64) comprises a rotating roller shaft (641) and a knocking unit (642) arranged on the rotating roller shaft (641).

9. The residual film recycling apparatus according to any one of claims 6 to 8, wherein: the hook teeth (55) are conical arc-shaped structures bent at an angle of 150-170 degrees.

10. The residual film recycling apparatus according to claim 5, wherein: the straw smashing mechanism (7) is arranged on the lower side in front of the residual film picking mechanism (5) and connected with the rack.