CN215591187U - Intelligent production line for wiring harness - Google Patents
Intelligent production line for wiring harness Download PDFInfo
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- CN215591187U CN215591187U CN202122100959.0U CN202122100959U CN215591187U CN 215591187 U CN215591187 U CN 215591187U CN 202122100959 U CN202122100959 U CN 202122100959U CN 215591187 U CN215591187 U CN 215591187U
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- production line
- conveyer belt
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Abstract
The utility model discloses an intelligent wire harness production line, relates to the technical field of wire harness production, and aims to solve the problems that most of the existing wire harness production lines are manually operated and counted, and the intelligence is low due to large workload. One side of flitch is provided with first conveyer belt down, one side of first conveyer belt is provided with welded platform, welded platform's lower extreme is provided with the atress platform, the inside of atress platform is provided with gravity sensor, one side of welded platform is provided with the second conveyer belt, the center department of second conveyer belt is provided with well core plate, well core plate's both sides surface all is provided with the colour and distinguishes the subsides, the both ends of first conveyer belt and second conveyer belt all are provided with the transmission shaft, the one end of transmission shaft is provided with asynchronous machine, one side of second conveyer belt is provided with the bar and deposits the case, the inner wall that the case was deposited to the bar is provided with infrared sensor, the outer wall that the case was deposited to the bar is provided with counting mechanism.
Description
Technical Field
The utility model relates to the technical field of wire harness production, in particular to an intelligent wire harness production line.
Background
The wire harness is an important basic concept in the traffic theory, so that the electric equipment can work under the worst condition for convenience of installation and maintenance, wires with different specifications and colors used by all the electric equipment are combined into a whole through reasonable arrangement, and the wires are bundled by insulating materials, so that the wire harness is complete and reliable, the application of the wire harness in life is extremely wide, and the speed requirement is also met for the production of the wire harness.
However, most of the existing wire harness production lines are manually operated and counted, and the workload is large, so that the intellectualization is low; therefore, the existing requirements are not met, and an intelligent wiring harness production line is provided for the existing requirements.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent wire harness production line, which aims to solve the problems that most of the existing wire harness production lines proposed in the background technology are manually operated and counted, the workload is large, and the intelligence is low.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a pencil intelligent production line, includes down the flitch, one side of flitch is provided with first conveyer belt down, one side of first conveyer belt is provided with welded platform, welded platform's lower extreme is provided with the atress platform, the inside of atress platform is provided with gravity sensor, one side of welded platform is provided with the second conveyer belt, the center department of second conveyer belt is provided with well core plate, well core plate's both sides surface all is provided with the colour and distinguishes the subsides, the both ends of first conveyer belt and second conveyer belt all are provided with the transmission shaft, the one end of transmission shaft is provided with asynchronous machine, one side of second conveyer belt is provided with the bar and deposits the case, the inner wall that the case was deposited to the bar is provided with infrared sensor, the outer wall that the case was deposited to the bar is provided with counting mechanism.
Preferably, the bar-shaped storage box, the counting mechanism and the infrared sensor are respectively provided with two bars, and the output end of the infrared sensor is electrically connected with the input end of the counting mechanism.
Preferably, the central panel encircles the second belt and the color identification patch is adhesively attached to the second belt.
Preferably, welded platform's upper surface is provided with the weighing groove, and the weighing groove is provided with two, one side in weighing groove is provided with the spliced pole, and the spliced pole is provided with two, the upper end of spliced pole is provided with the magnifying glass, be provided with the damping pivot between magnifying glass and the spliced pole, and the magnifying glass passes through the damping pivot and is connected with the spliced pole rotation.
Preferably, the upper surface of atress platform is provided with the spacing groove, welded platform's lower surface is provided with spacing post, and spacing groove and spacing post all are provided with four, be provided with the recess between gravity sensor and the atress platform, and recess and gravity sensor all are provided with two.
Preferably, a partition plate is arranged inside the blanking plate, and a support plate is arranged at the lower end of the blanking plate.
Preferably, one side of asynchronous machine is provided with the transportation frame, the lower extreme of atress platform is provided with the riser.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the center plate is arranged at the center of the second conveyor belt, the color identification pastes are respectively adhered to the two side surfaces of the center plate, the second conveyor belt is divided into two parts through the center plate, the two color identification pastes are respectively red and green, unqualified wire harnesses are placed in the area of the red side, qualified wire harnesses are placed in the area of the green side, the two strip-shaped storage boxes are respectively positioned at one end of each of the two areas, classified blanking is realized, the wire harnesses are placed in a specified area after being taken down without personnel, the convenience is improved, the infrared sensor is arranged on the inner wall of each strip-shaped storage box, the counting mechanism is arranged on the outer wall of each strip-shaped storage box, the number of the wire harnesses is counted conveniently through the infrared sensor and the counting mechanism, the manual counting is not needed, the convenience is improved, the intelligentization is realized, the type of the infrared sensor is D203S, and the type of the counting mechanism is DSJ-10A.
2. Through set up the recess at stress bench upper surface, at the inside gravity sensor that sets up of recess, respond to pencil gravity through gravity sensor, weight is unqualified exactly is the substandard product, directly take out and deposit alone, and set up the spliced pole in welded platform's upper end, set up the magnifying glass on the spliced pole, the magnifying glass passes through the damping pivot and the spliced pole rotates, the pencil welding condition of being convenient for through the magnifying glass, when the condition that even welds appears take out this pencil put the red region of one side on the second conveyer belt can, improve the observability, the gravity sensor model is PSD-F1.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a disassembled structure of the welding platform and the force-bearing platform of the present invention;
FIG. 3 is a schematic view of the inner structure of the blanking plate of the present invention;
in the figure: 1. a blanking plate; 2. a support plate; 3. welding a platform; 4. a stress platform; 5. a vertical plate; 6. a first conveyor belt; 7. a transport rack; 8. an asynchronous motor; 9. a drive shaft; 10. a second conveyor belt; 11. a center plate; 12. a color identification sticker; 13. weighing the groove; 14. a magnifying glass; 15. a damping rotating shaft; 16. a strip storage box; 17. a counting mechanism; 18. an infrared sensor; 19. a groove; 20. a gravity sensor; 21. a limiting groove; 22. a limiting column; 23. connecting columns; 24. a partition plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an embodiment of the present invention is shown: the utility model provides a pencil intelligent production line, including flitch 1 down, one side of flitch 1 is provided with first conveyer belt 6 down, one side of first conveyer belt 6 is provided with welded platform 3, welded platform 3's lower extreme is provided with atress platform 4, the inside of atress platform 4 is provided with gravity sensor 20, one side of welded platform 3 is provided with second conveyer belt 10, the center department of second conveyer belt 10 is provided with well core plate 11, well core plate 11's both sides surface all is provided with the colour and discerns subsides 12, the both ends of first conveyer belt 6 and second conveyer belt 10 all are provided with transmission shaft 9, the one end of transmission shaft 9 is provided with asynchronous machine 8, one side of second conveyer belt 10 is provided with the bar and deposits case 16, the inner wall that case 16 was deposited to the bar is provided with infrared sensor 18, the outer wall that case 16 was deposited to the bar is provided with counting mechanism 17.
Further, case 16, counting mechanism 17 and infrared sensor 18 are all provided with two to the bar, and infrared sensor 18's output and counting mechanism 17's input electric connection utilize infrared sensor 18 and counting mechanism 17 to count the quantity of pencil, need not artifical the number, improve the convenience, realize the intellectuality.
Furthermore, the central plate 11 surrounds the second conveyor belt 10 for one circle, and the color identification sticker 12 is connected with the second conveyor belt 10 in an adhesion mode, so that classified blanking is achieved, and convenience is improved.
Further, the upper surface of welded platform 3 is provided with weighing groove 13, and weighing groove 13 is provided with two, and one side of weighing groove 13 is provided with spliced pole 23, and spliced pole 23 is provided with two, and the upper end of spliced pole 23 is provided with magnifying glass 14, is provided with damping pivot 15 between magnifying glass 14 and the spliced pole 23, and magnifying glass 14 rotates through damping pivot 15 and spliced pole 23 and is connected.
Further, the upper surface of the stress platform 4 is provided with a limiting groove 21, the lower surface of the welding platform 3 is provided with limiting columns 22, the number of the limiting grooves 21 and the number of the limiting columns 22 are four, a groove 19 is formed between the gravity sensor 20 and the stress platform 4, the number of the grooves 19 and the number of the gravity sensors 20 are two, the gravity sensors 20 are used for weighing the wire harness, unqualified weight is a defective product, and the defective product is directly taken out and is stored independently.
Further, the inside of lower flitch 1 is provided with division board 24, and the lower extreme of lower flitch 1 is provided with backup pad 2, realizes shunting the unloading, improves the convenience.
Furthermore, one side of the asynchronous motor 8 is provided with a transportation frame 7, and the lower end of the stress platform 4 is provided with a vertical plate 5, so that the integral supporting effect is achieved.
The working principle is as follows: when the color identification paste is used, the two color identification pastes 12 are respectively red and green, the color identification pastes are pasted on the surfaces of two sides of the central plate 11, a wire harness is placed in the blanking plate 1, the division plate 24 is used for shunting and blanking, the inclined blanking plate 1 is used for moving the wire harness by gravity, one end of the inclined blanking plate falls on the first conveying belt 6, the asynchronous motor 8 is used for driving the transmission shaft 9 to rotate, the first conveying belt 6 is used for driving the wire harness to move and move to the welding platform 3, a worker places the wire harness in the weighing groove 13 and weighs by the gravity sensor 20, the unqualified wire harness is a defective product and directly taken out and stored separately, the qualified worker carries out wire end assembly and machine welding on the wire harness, the observation is carried out by the magnifier 14 during welding, the wire harness is taken out when the condition of continuous welding occurs and is placed in the area of the red surface on the second conveying belt 10, and the qualified wire harness is placed in the area of the green surface, rely on second conveyer belt 10 to drive the pencil and fall into the bar and deposit the case 16 in, utilize infrared sensor 18 and counting mechanism 17 to count the quantity of pencil, need not artifical the number, improve the convenience, realize the intellectuality.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a pencil intelligent production line, includes flitch (1) down, its characterized in that: a first conveyor belt (6) is arranged on one side of the blanking plate (1), a welding platform (3) is arranged on one side of the first conveyor belt (6), a stress platform (4) is arranged at the lower end of the welding platform (3), a gravity sensor (20) is arranged inside the stress platform (4), a second conveyor belt (10) is arranged on one side of the welding platform (3), a central plate (11) is arranged at the center of the second conveyor belt (10), color identification stickers (12) are arranged on the surfaces of the two sides of the central plate (11), transmission shafts (9) are arranged at the two ends of the first conveyor belt (6) and the second conveyor belt (10), an asynchronous motor (8) is arranged at one end of each transmission shaft (9), a bar-shaped storage box (16) is arranged on one side of the second conveyor belt (10), and an infrared sensor (18) is arranged on the inner wall of the bar-shaped storage box (16), the outer wall of the strip-shaped storage box (16) is provided with a counting mechanism (17).
2. The intelligent production line of wire harnesses as claimed in claim 1, wherein: case (16), counting mechanism (17) and infrared sensor (18) are all deposited to the bar and all are provided with two, the output of infrared sensor (18) and the input electric connection of counting mechanism (17).
3. The intelligent production line of wire harnesses as claimed in claim 1, wherein: the central plate (11) encircles the second conveyor belt (10) for one circle, and the color identification sticker (12) is connected with the second conveyor belt (10) in an adhesive mode.
4. The intelligent production line of wire harnesses as claimed in claim 1, wherein: the upper surface of welded platform (3) is provided with weighing groove (13), and weighing groove (13) are provided with two, one side of weighing groove (13) is provided with spliced pole (23), and spliced pole (23) are provided with two, the upper end of spliced pole (23) is provided with magnifying glass (14), be provided with damping pivot (15) between magnifying glass (14) and spliced pole (23), and magnifying glass (14) rotate through damping pivot (15) and spliced pole (23) and be connected.
5. The intelligent production line of wire harnesses as claimed in claim 1, wherein: the upper surface of atress platform (4) is provided with spacing groove (21), the lower surface of welded platform (3) is provided with spacing post (22), and spacing groove (21) and spacing post (22) all are provided with four, be provided with recess (19) between gravity sensor (20) and atress platform (4), and recess (19) and gravity sensor (20) all are provided with two.
6. The intelligent production line of wire harnesses as claimed in claim 1, wherein: the interior of the blanking plate (1) is provided with a partition plate (24), and the lower end of the blanking plate (1) is provided with a support plate (2).
7. The intelligent production line of wire harnesses as claimed in claim 1, wherein: one side of asynchronous motor (8) is provided with transportation frame (7), the lower extreme of atress platform (4) is provided with riser (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122100959.0U CN215591187U (en) | 2021-09-01 | 2021-09-01 | Intelligent production line for wiring harness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122100959.0U CN215591187U (en) | 2021-09-01 | 2021-09-01 | Intelligent production line for wiring harness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215591187U true CN215591187U (en) | 2022-01-21 |
Family
ID=79883909
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122100959.0U Active CN215591187U (en) | 2021-09-01 | 2021-09-01 | Intelligent production line for wiring harness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215591187U (en) |
-
2021
- 2021-09-01 CN CN202122100959.0U patent/CN215591187U/en active Active
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