CN215589654U - Diamond wire saw guider - Google Patents
Diamond wire saw guider Download PDFInfo
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- CN215589654U CN215589654U CN202121466805.7U CN202121466805U CN215589654U CN 215589654 U CN215589654 U CN 215589654U CN 202121466805 U CN202121466805 U CN 202121466805U CN 215589654 U CN215589654 U CN 215589654U
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- rope
- wheel
- upright post
- guide
- wire saw
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Abstract
The utility model provides a diamond wire saw guide device.A driving machine installation box is installed on a rack and is connected with a speed reducer case; an output shaft of the speed reducer penetrates out of the speed reducer case to be connected with a driving large wheel; at least two guide wheels are arranged on the supporting plate; the rope inlet wheel group consists of at least one guide wheel and at least one rope winding wheel; the first lateral guide wheel, the second lateral guide wheel, the at least one guide wheel and the at least one rope winding wheel form a rope outlet wheel group; the rope passes through the universal wheel at the rope inlet end and is wound on the driving large wheel through the rope inlet wheel group; the rope penetrates out of the driving large wheel and penetrates out of the diamond wire saw guide device through the rope outlet wheel group and the rope outlet end universal wheel. After the device cuts a section, the device can be unmoved, and the length of the rope is adjusted to meet the requirement, so that the device can adapt to cutting at different positions, and the cutting efficiency is improved. The problem that the cutting quality is influenced due to the fact that the diamond rope stretches out too long to cause uneven shaking is solved.
Description
Technical Field
The utility model relates to the technical field of diamond cutting, in particular to a diamond wire saw guide device.
Background
In coal mining, mining or tunneling, a working face is required that is constantly propelled forward. Sometimes, underground stone needs to be mined and cut, and the cutting process adopting the traditional rope opera machine at present has the following defects:
the cutting of the big section of traditional rope play machine needs longer slide rail, and this just needs to have longer back distance with rope play machine, if the underground operation space is little, does not have great back distance, influences the use of traditional rope play machine.
And the diamond rope free section length is longer between rope drama machine leading wheel and cutting plane, and the diamond rope can produce inhomogeneous shake in the cutting process, makes the uneven change of tension on the diamond rope, causes the easy slippage of diamond rope joint department, leads to disconnected rope, influences cutting progress and efficiency of construction. And the broken rope is easy to hurt people, which brings potential safety hazard.
SUMMERY OF THE UTILITY MODEL
The utility model provides a diamond rope saw guide device which solves the problem that the cutting quality is influenced due to uneven shaking caused by the fact that a diamond rope stretches out too long.
The device comprises: the driving machine mounting box is connected with the speed reducer case;
a driving device is arranged in the driving machine installation box and is connected with a speed reducer in the speed reducer box;
an output shaft of the speed reducer penetrates out of the speed reducer case to be connected with a driving large wheel;
the speed reducer case is connected with a supporting plate, and at least two guide wheels are arranged on the supporting plate along the vertical direction;
the end part of the frame is provided with a portal frame;
the portal frame is provided with a first upright post and a second upright post;
at least two rope winding wheels are uniformly distributed on the first side surface of the first upright post;
a first lateral guide wheel is arranged on the second lateral surface of the first upright post;
a second lateral guide wheel is arranged on the second upright post;
the bottom end of the first upright post is provided with a rope inlet end universal wheel;
the bottom end of the second upright post is provided with a rope outlet end universal wheel;
wherein, at least one guide wheel and at least one rope winding wheel form a rope inlet wheel group;
the first lateral guide wheel, the second lateral guide wheel, the at least one guide wheel and the at least one rope winding wheel form a rope outlet wheel group;
the rope passes through the universal wheel at the rope inlet end and is wound on the driving large wheel through the rope inlet wheel group; the rope penetrates out of the driving large wheel and penetrates out of the diamond wire saw guide device through the rope outlet wheel group and the rope outlet end universal wheel.
In the utility model, four guide wheels are arranged on the supporting plate along the vertical direction;
four rope winding wheels are uniformly distributed on the first side surface of the first upright post;
the two guide wheels close to the upper part of the support plate, the two rope winding wheels close to the upper part of the first upright post, and the first lateral guide wheel and the second lateral guide wheel form a rope outlet wheel set;
two leading wheels near the bottom of the supporting plate and two rope winding wheels near the bottom of the first upright post form a rope feeding wheel set.
In the utility model, the first side surface and the second side surface of the first upright post are mutually vertical;
the first lateral guide wheel and the second lateral guide wheel are arranged on the same vertical plane.
In the utility model, the bottom end of the first upright post is also provided with a rope inlet end wire sleeve;
the rope inlet end wire sleeve is arranged at the upper end of the rope inlet end universal wheel.
In the utility model, the bottom end of the second upright post is also provided with a rope outlet end wire sleeve;
the rope outlet end wire sleeve is arranged at the upper end of the rope outlet end universal wheel.
In the utility model, the frame is provided with a rectangular frame;
a plurality of supporting beams are arranged inside the rectangular frame;
a reinforcing plate is arranged on the rectangular frame;
the driving machine installation box is fixed on the reinforcing plate of the rectangular frame through bolts;
a triangular reinforcing plate is connected between the driving machine installation box and the reinforcing plate.
The top end of the first upright post is connected with the top end of the second upright post through a cross beam.
According to the technical scheme, the utility model has the following advantages:
the diamond wire saw guide device provided by the utility model has the advantages that the length of the free section of the wire is shortened, so that the wire meets the cutting requirement, the problem that the wire is broken because the wire is easy to slip at the joint of the wire due to uneven tension caused by too long extension of the wire is avoided, the cutting efficiency is improved, and the safety of the cutting process is ensured.
The diamond wire saw guide device can cut a vertical surface and a horizontal surface in the underground stone mining process, and can cut any surface in the vertical surface by matching with the universal wheel set fixed on the cutting surface, so that the application range is widened.
After the diamond wire saw guide device cuts a section, the device can be unmoved, and the length of the wire can be adjusted to meet the requirements, so that the device can adapt to cutting at different positions, and the cutting efficiency is improved.
The utility model avoids the problem that the cutting quality is influenced by uneven shaking caused by the fact that the diamond rope stretches out too long.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of an embodiment of a diamond wire saw guide;
FIG. 2 is a schematic view of another embodiment of a diamond wire saw guide;
fig. 3 is a schematic view of another embodiment of the diamond wire saw guide.
Fig. 4 is a schematic diagram of a diamond wire saw guide cutting.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the present embodiment, and it is apparent that the embodiments described below are only a part of embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the scope of protection of this patent.
In the diamond wire saw guide provided by the present invention, when an element or layer is referred to as being "on" or "connected" or "coupled" to another element or layer, it may be directly on, connected or coupled to the other element or layer, or intervening elements or layers may also be present. In contrast, when an element is referred to as being "directly on," "directly connected to" or "directly coupled to" another element or layer, there are no intervening elements or layers present. Like numbers refer to like elements throughout. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In the diamond wire saw guide provided by the present invention, spatially relative terms such as "under …", "below", "lower", "above", etc. may be used for ease of description to describe one element or feature's relationship to another element or feature as shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative terms used herein should be interpreted accordingly.
The terminology used in the diamond wire saw guide provided herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the description in this document. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
The utility model provides a diamond wire saw guide device, comprising: the driving machine comprises a rack 1, wherein a driving machine installation box 2 is installed on the rack 1, and the driving machine installation box 2 is connected with a speed reducer case 3; a driving device is arranged in the driving machine installation box 2 and is connected with a speed reducer in the speed reducer case 3; an output shaft of the speed reducer penetrates out of the speed reducer case 3 and is connected with a driving large wheel 4.
Wherein, the frame 1 is provided with a rectangular frame; a plurality of supporting beams 5 are arranged inside the rectangular frame; a reinforcing plate 6 is arranged on the rectangular frame; the rectangular frame can be made of channel steel or square steel.
The driving machine installation box 2 is fixed on a reinforcing plate 6 of the rectangular frame through bolts; be connected with triangle reinforcing plate 7 between driving machine install bin 2 and the gusset plate 6, guarantee the firm steady performance between driving machine install bin 2 and the gusset plate.
The driving machine installation box 2 and the speed reducer case 3 can be provided with access doors and heat dissipation holes, and other parts can be arranged according to needs. The driving device can be driven by a motor.
The speed reducer case 3 is connected with a support plate 8, and at least two guide wheels 9 are arranged on the support plate 8 along the vertical direction; the end part of the frame 1 is provided with a portal frame; the portal frame is provided with a first upright post 10 and a second upright post 11; the top end of the first upright post 10 is connected with the top end of the second upright post 11 through a cross beam 12.
At least two rope winding wheels 13 are uniformly distributed on the first side surface of the first upright post 10; a first lateral guide wheel 14 is arranged on the second lateral surface of the first upright post 10; a second lateral guide wheel 15 is arranged on the second upright post 11; the bottom end of the first upright post 10 is provided with a rope inlet end universal wheel 16; the bottom end of the second upright post 11 is provided with a rope outlet end universal wheel 17;
the first side surface and the second side surface of the first upright post 10 are arranged perpendicular to each other; the first lateral guide wheel 14 and the second lateral guide wheel 15 are arranged in the same vertical plane. The rope winding wheel 13, the guide wheel 9 and the driving large wheel 4 are arranged on the same vertical plane.
The driving bull wheel 4, the leading wheel 9, around rope sheave 13, first side direction guide wheel 14, second side direction guide wheel 15, advance rope end universal wheel 16 and play rope end universal wheel 17 all are equipped with the recess, and rope 18 can set up in the recess, prevents that rope 18 from droing to take turns to outside in the cutting process.
Wherein, at least one guide wheel 9 and at least one rope winding wheel 13 form a rope inlet wheel group;
a rope outlet wheel set is formed by the first lateral guide wheel 14, the second lateral guide wheel 15, at least one guide wheel 9 and at least one rope winding wheel 13;
the rope 18 passes through the universal wheel 16 at the rope inlet end and is wound on the driving large wheel 4 through the rope inlet wheel group; the rope then passes out of the driving bull wheel 4 and passes out of the diamond wire saw guide device through the rope outlet wheel group and the rope outlet end universal wheel 17.
In order to ensure the stable operation of the rope 18, the bottom end of the first upright post 10 is also provided with a rope inlet end wire sleeve; the wire sleeve at the rope inlet end is arranged at the upper end of the universal wheel 16 at the rope inlet end. After passing the universal wheel 16 at the rope inlet end, the rope passes through the inside of the wire sleeve at the rope inlet end and then passes around the rope winding wheel 13.
The bottom end of the second upright post 11 is also provided with a rope outlet end wire sleeve; the rope outlet end wire sleeve is arranged at the upper end of the rope outlet end universal wheel 17. The wire 18 passes through the wire sleeve at the wire outlet end and then passes through the diamond wire saw guide device through the universal wheel 17 at the wire outlet end to cut the workpiece or the cut piece.
As an embodiment of the present invention, four guide wheels 9 are installed on the support plate 8 in a vertical direction; four rope winding wheels 13 are uniformly distributed on the first side surface of the first upright post 10; two guide wheels 9 close to the upper part of the support plate 8, two rope winding wheels 13 close to the upper part of the first upright post 10, a first lateral guide wheel 14 and a second lateral guide wheel 15 form a rope outlet wheel group; two guide wheels 9 near the bottom of the support plate 8 and two rope winding wheels 13 near the bottom of the first upright post 10 form a rope feeding wheel group.
The present embodiment relates to three winding methods, the first method being that the rope is wound around the drive sheave 4 by means of two rope winding wheels 13 and one guide wheel 9, as shown in fig. 1. And then the diamond wire saw passes through the driving large wheel 4 and passes through a guide wheel 9, two wire winding wheels 13, a first lateral guide wheel 14, a second lateral guide wheel 15 and a universal wheel 17 at the rope outlet end to pass through the diamond wire saw guide device. The problem that the large section of the rope play machine needs a longer sliding rail to be cut, and the rope play machine cannot operate in the underground operation space due to the large withdrawing distance is solved. The device can reduce the elongation of rope, reduces space occupation.
Another embodiment of the utility model is that the rope is wound onto the driving sheave 4 by means of two rope winding sheaves 13 and one guide sheave 9, as shown in fig. 2. And then the diamond wire saw passes through the driving large wheel 4, passes through one guide wheel 9, then is wound on the first wire winding wheel 13, then is wound on the other guide wheel 9, and then passes through the second wire winding wheel 13, the first lateral guide wheel 14, the second lateral guide wheel 15 and the universal wheel 17 at the rope outlet end to pass through the diamond wire saw guide device. Further shortening the using length of the rope and meeting the cutting requirement. The problem that the cutting quality is influenced due to the fact that the diamond rope stretches out too long to cause uneven shaking is solved.
Another embodiment of the utility model is that the rope is wound around one of the guide wheels 9 by one of the rope winding wheels 13, and after being wound around the other rope winding wheel 13, the rope is wound around the drive sheave 4 by the other guide wheel 9, as shown in fig. 3. And then the diamond wire saw passes through the driving large wheel 4, passes through one guide wheel 9, then is wound on the first wire winding wheel 13, then is wound on the other guide wheel 9, and then passes through the second wire winding wheel 13, the first lateral guide wheel 14, the second lateral guide wheel 15 and the universal wheel 17 at the rope outlet end to pass through the diamond wire saw guide device. Further shortening the using length of the rope and meeting the cutting requirement. The problem that the cutting quality is influenced due to the fact that the diamond rope stretches out too long to cause uneven shaking is solved.
As an embodiment of the utility model, the large-section cutting can be realized by the diamond wire saw guide device, and the free section between the tunnel faces is not increased in the cutting process of the device, so that the cutting requirement is met.
When the contracted length of the diamond wire is 9m, the length that can be realized based on the above embodiment is:
the first rope winding mode can realize 0-3.6m rope winding,
the second rope winding mode can realize the rope winding of 3.6-7.2 m,
the third rope winding mode can realize the rope winding of 7.2m-10.8m,
because the length of the rope is shortened, the rope meets the cutting requirement, the problem that the rope is broken due to the fact that the rope stretches out too long to cause uneven tension is avoided, the rope joint is easy to slip, cutting efficiency is improved, and safety of the cutting process is guaranteed.
As shown in fig. 4, the wire 18 of the diamond wire saw guide is wound around the member to be cut 22 by the cutting bar 21. The active areas are drilled on both sides of the cut piece 22 in advance, so that the cutting rod 21 can be placed on both sides of the cut piece 22, and the cutting process can be realized. The diamond wire saw guide device can cut a vertical surface and a horizontal surface in underground stone mining, and the application range is widened. After the diamond wire saw guide device cuts a section, the device can be unmoved, and the length of the wire can be adjusted to meet the requirements, so that the device can adapt to cutting at different positions, and the cutting efficiency is improved.
The terms "first," "second," "third," "fourth," and the like in the description and in the claims, as well as in the drawings, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the utility model described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. A diamond wire saw guide, comprising: the driving machine mounting box is connected with the speed reducer case;
a driving device is arranged in the driving machine installation box and is connected with a speed reducer in the speed reducer box;
an output shaft of the speed reducer penetrates out of the speed reducer case to be connected with a driving large wheel;
the speed reducer case is connected with a supporting plate, and at least two guide wheels are arranged on the supporting plate along the vertical direction;
the end part of the frame is provided with a portal frame;
the portal frame is provided with a first upright post and a second upright post;
at least two rope winding wheels are uniformly distributed on the first side surface of the first upright post;
a first lateral guide wheel is arranged on the second lateral surface of the first upright post;
a second lateral guide wheel is arranged on the second upright post;
the bottom end of the first upright post is provided with a rope inlet end universal wheel;
the bottom end of the second upright post is provided with a rope outlet end universal wheel;
wherein, at least one guide wheel and at least one rope winding wheel form a rope inlet wheel group;
the first lateral guide wheel, the second lateral guide wheel, the at least one guide wheel and the at least one rope winding wheel form a rope outlet wheel group;
the rope passes through the universal wheel at the rope inlet end and is wound on the driving large wheel through the rope inlet wheel group; the rope penetrates out of the driving large wheel and penetrates out of the diamond wire saw guide device through the rope outlet wheel group and the rope outlet end universal wheel.
2. The diamond wire saw guide of claim 1,
four guide wheels are arranged on the supporting plate along the vertical direction;
four rope winding wheels are uniformly distributed on the first side surface of the first upright post;
the two guide wheels close to the upper part of the support plate, the two rope winding wheels close to the upper part of the first upright post, and the first lateral guide wheel and the second lateral guide wheel form a rope outlet wheel set;
two leading wheels near the bottom of the supporting plate and two rope winding wheels near the bottom of the first upright post form a rope feeding wheel set.
3. The diamond wire saw guide of claim 1,
the first side surface and the second side surface of the first upright post are mutually vertical;
the first lateral guide wheel and the second lateral guide wheel are arranged on the same vertical plane.
4. The diamond wire saw guide of claim 1,
the bottom end of the first upright post is also provided with a rope inlet end wire sleeve;
the rope inlet end wire sleeve is arranged at the upper end of the rope inlet end universal wheel.
5. The diamond wire saw guide of claim 1,
the bottom end of the second upright post is also provided with a rope outlet end wire sleeve;
the rope outlet end wire sleeve is arranged at the upper end of the rope outlet end universal wheel.
6. The diamond wire saw guide of claim 1,
the frame is provided with a rectangular frame;
a plurality of supporting beams are arranged inside the rectangular frame;
a reinforcing plate is arranged on the rectangular frame;
the driving machine installation box is fixed on the reinforcing plate of the rectangular frame through bolts;
a triangular reinforcing plate is connected between the driving machine installation box and the reinforcing plate.
7. The diamond wire saw guide of claim 1,
the top end of the first upright post is connected with the top end of the second upright post through a cross beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121466805.7U CN215589654U (en) | 2021-06-29 | 2021-06-29 | Diamond wire saw guider |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121466805.7U CN215589654U (en) | 2021-06-29 | 2021-06-29 | Diamond wire saw guider |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215589654U true CN215589654U (en) | 2022-01-21 |
Family
ID=79876648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121466805.7U Active CN215589654U (en) | 2021-06-29 | 2021-06-29 | Diamond wire saw guider |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215589654U (en) |
-
2021
- 2021-06-29 CN CN202121466805.7U patent/CN215589654U/en active Active
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