CN215588176U - Shearing mechanism for producing high-density polyethylene pipe - Google Patents
Shearing mechanism for producing high-density polyethylene pipe Download PDFInfo
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- CN215588176U CN215588176U CN202121734118.9U CN202121734118U CN215588176U CN 215588176 U CN215588176 U CN 215588176U CN 202121734118 U CN202121734118 U CN 202121734118U CN 215588176 U CN215588176 U CN 215588176U
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Abstract
The utility model discloses a shearing mechanism for producing a high-density polyethylene pipe, which comprises a shearing frame, a vertical beam frame, an electric cabinet, a shearing assembly, a cleaning assembly and an end machining assembly, wherein the vertical beam frame is fixedly installed on one side of the top end surface of the shearing frame through a rivet; the fixed bottom plate is fixedly arranged in the center of the top of the other side of the end face of the vertical beam frame, and the center of the end face of the top of the fixed bottom plate is fixedly provided with a cross beam top plate; the shearing mechanism for producing the high-density polyethylene pipe has a simple structure; the pipe fitting shearing efficiency is high, and the requirements for machining pipe fittings with different sizes are met; meanwhile, in the shearing process, the surface processing effect of the end of the pipe fitting is good, and dust pollution can be effectively avoided.
Description
Technical Field
The utility model relates to the technical field of pipe fitting processing, in particular to a shearing mechanism for producing a high-density polyethylene pipe.
Background
The high-density polyethylene pipe is a replacement product of the traditional steel pipe and the traditional polyvinyl chloride drinking water pipe; because of its high hygienic index, high density polyethylene has become a common material for producing drinking water pipes, and the high density polyethylene pipe has small melt viscosity, good fluidity and easy processing.
In the production and processing process of the high-density polyethylene pipe, a shearing mechanism is required to shear a longer pipeline into a shorter pipeline; the shearing mechanism in the prior art has a simple and crude structure and a single function, the surface quality of the end of the sheared pipeline is poor, burrs and gaps are easily generated, and the quality of a pipe fitting is affected, so that the shearing mechanism for producing the high-density polyethylene pipe is necessary.
SUMMERY OF THE UTILITY MODEL
The utility model solves the problem of providing a shearing mechanism for producing a high-density polyethylene pipe, which has simple structure and small volume; when the pipe fitting shearing machine is used, the pipe fitting shearing efficiency is high, and the machining of pipe fittings with different sizes can be met; meanwhile, in the shearing process, the surface processing effect of the end of the pipe fitting can be good, and dust pollution can be effectively avoided.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a shearing mechanism for producing high-density polyethylene pipes comprises a shearing frame, a vertical beam frame, an electric cabinet, a shearing assembly, a cleaning assembly and an end machining assembly, wherein the vertical beam frame is fixedly installed on one side of the top end face of the shearing frame through a rivet;
the shearing assembly comprises a fixed bottom plate, a beam top plate, an electric cylinder, a shearing tool apron, a laser cutting head, a sliding guide rail, guide rail sliders, a pipe support and a shearing groove, the fixed bottom plate is fixedly arranged in the center of the top of the other side of the end surface of the beam frame, the beam top plate is fixedly arranged in the center of the top end surface of the fixed bottom plate, the electric cylinder is fixedly arranged at the bottom of the other end of the beam top plate, the shearing tool apron is arranged below the bottom of the electric cylinder, the laser cutting head is fixedly arranged in the center of the end surface of the shearing tool apron, the sliding guide rail is fixedly arranged in the center of the top end surface of the shearing tool apron, the guide rail sliders are arranged on the top end surface of the sliding guide rail, the pipe support is fixedly arranged on the end surface of the guide rail sliders, the pipe groove is formed in the center of the end surface of the pipe support, the shearing groove is formed in the center of the other side of the pipe support, and the shearing groove is communicated with the pipeline groove.
As a further scheme of the utility model: all there is the backing plate bottom terminal surface of shearing frame through screw fixed mounting all around, the bottom terminal surface central authorities of backing plate fixed mounting have the support pad foot.
As a further scheme of the utility model: the piston rod is installed to electric cylinder's bottom one end, and the bottom one end fixed mounting of piston rod has the gallows, the bottom of gallows passes through screw and the top terminal surface fixed connection of shearing the frame.
As a further scheme of the utility model: the cleaning assembly comprises an installation chassis, a dust collector, a dust collection pipe and a dust hood, the installation chassis is fixedly installed in the center of one side of the top end face of the shearing frame through screws, the dust collector is fixedly installed on the top end face of the installation chassis, the dust collection pipe is installed at one end of the top of the dust collector in a connected mode, and the dust hood is installed at one end of the dust collection pipe in a connected mode.
As a further scheme of the utility model: the end processing subassembly includes aircraft bonnet, grinding motor, transmission shaft, driving belt, driving pulley, spacing and the head of polishing, aircraft bonnet fixed mounting is in the top terminal surface one side of shearing the frame, the inside fixed mounting of aircraft bonnet has grinding motor, spacing fixed mounting is at the top terminal surface opposite side of shearing the frame, spacing terminal surface central authorities of grinding motor all connect and install the transmission shaft, the equal fixed mounting in one end of transmission shaft has the driving pulley, and installs the driving pulley between two driving pulleys, the other end of the transmission shaft of spacing one side passes spacing connection and installs the head of polishing.
As a further scheme of the utility model: the shearing frame is characterized in that a blanking groove is formed in one side of the top end face of the shearing frame, an inserting frame is fixedly mounted at the bottom end face of the blanking groove, which is located at the bottom of the shearing frame, and a material box is mounted in the center of the end face of the inserting frame in an inserting mode.
The utility model has the beneficial effects that: the shearing mechanism for producing the high-density polyethylene pipe is simple in structure and small in size, and can have a stable supporting effect on the shearing frame through the base plate and the supporting foot which are arranged at the bottom of the shearing frame; the device is electrically controlled by an electric cabinet on one side of the vertical beam frame; when the pipe fitting shearing device is used, the pipe fitting can be sheared through the shearing assembly, the pipe fitting shearing efficiency is high, and the machining of pipe fittings with different sizes can be met; can polish the processing to the pipeline end after cuting through end processing subassembly, can have good pipe fitting end processing effect, effectively improve the surface quality of pipe fitting end to can absorb the dust that produces after polishing through clean subassembly and clean, effectively reduce the raise dust pollution of production.
Drawings
FIG. 1 is a first overall structural schematic of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is an overall front view of the present invention;
FIG. 4 is an overall rear view of the present invention;
illustration of the drawings: 1. a shearing frame; 2. a stringer frame; 3. an electric cabinet; 4. a shear assembly; 5. supporting the foot pad; 6. a cleaning assembly; 7. an end machining assembly; 41. fixing the bottom plate; 42. a beam top plate; 43. an electric cylinder; 44. a shearing tool apron; 45. a laser cutting head; 46. a sliding guide rail; 47. a guide rail slider; 48. a pipe support; 49. shearing a groove; 61. installing a bottom frame; 62. a vacuum cleaner; 63. a dust collection pipe; 64. a dust hood; 71. a hood; 72. polishing the motor; 73. a drive shaft; 74. a drive belt; 75. a drive pulley; 76. a limiting frame; 77. polishing head; 78. a plug-in frame; 79. and (5) a material box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Specific examples are given below.
Referring to fig. 1-4, a shearing mechanism for producing a high-density polyethylene pipe comprises a shearing frame 1, a vertical beam frame 2, an electric cabinet 3, a shearing assembly 4, a cleaning assembly 6 and an end processing assembly 7, wherein a base plate is fixedly arranged on the periphery of the bottom end face of the shearing frame 1 through screws, and a support base 5 is fixedly arranged in the center of the bottom end face of the base plate, so that the support stability is improved; a vertical beam frame 2 is fixedly installed on one side of the top end face of the shearing frame 1 through a rivet, a shearing assembly 4 is installed on one side of the outer portion of the vertical beam frame 2, an electric cabinet 3 is fixedly installed on the other side of the end face of the vertical beam frame 2, a cleaning assembly 6 is fixedly installed in the center of one side of the top end face of the shearing frame 1, and an end machining assembly 7 is installed on one side of the top of the shearing frame 1;
the shearing assembly 4 comprises a fixed bottom plate 41, a cross beam top plate 42, an electric cylinder 43, a shearing tool holder 44, a laser cutting head 45, a sliding guide rail 46, a guide rail slider 47, a pipe fitting support 48 and a shearing groove 49, wherein the fixed bottom plate 41 is fixedly installed in the center of the top of the other side of the end surface of the vertical beam frame 2, the cross beam top plate 42 is fixedly installed in the center of the end surface of the top of the fixed bottom plate 41, the electric cylinder 43 is fixedly installed at the bottom of the other end of the cross beam top plate 42, the shearing tool holder 44 is installed below the bottom of the electric cylinder 43, a piston rod is installed at one end of the bottom of the electric cylinder 43, a hanging bracket is fixedly installed at one end of the bottom of the piston rod, and the bottom of the hanging bracket is fixedly connected with the end surface of the top of the shearing tool holder 44 through screws, so that transmission is facilitated; the center of the end face of the shearing tool apron 44 is fixedly provided with a laser cutting head 45, the sliding guide rail 46 is fixedly arranged at the center of the top end face of the shearing frame 1, the top end face of the sliding guide rail 46 is provided with a plurality of guide rail sliders 47, the end face of each guide rail slider 47 is fixedly provided with a pipe support 48, the center of the end face of each pipe support 48 is provided with a pipeline groove, the center of the other side of each pipe support 48 is provided with a shearing groove 49, and the shearing grooves 49 are communicated with the pipeline grooves;
the cleaning assembly 6 comprises an installation underframe 61, a dust collector 62, a dust collection pipe 63 and a dust collection cover 64, wherein the installation underframe 61 is fixedly installed in the center of one side of the top end face of the shearing frame 1 through screws, the dust collector 62 is fixedly installed on the top end face of the installation underframe 61, one end of the top of the dust collector 62 is connected with the dust collection pipe 63, and one end of the dust collection pipe 63 is connected with the dust collection cover 64; the dust generated by polishing can be cleaned through the cleaning assembly 6, so that dust pollution is avoided;
the end machining assembly 7 comprises a hood 71, a grinding motor 72, a transmission shaft 73, a transmission belt 74, transmission belt wheels 75, a limiting frame 76 and a grinding head 77, the hood 71 is fixedly installed on one side of the top end face of the shearing frame 1, the grinding motor 72 is fixedly installed inside the hood 71, the limiting frame 76 is fixedly installed on the other side of the top end face of the shearing frame 1, the centers of the end faces of the limiting frame 76 and the grinding motor 72 are respectively connected and installed with the transmission shaft 73, the transmission belt wheels 75 are respectively and fixedly installed at one end of the transmission shaft 73, the transmission belt wheels 75 are installed between the two transmission belt wheels 75, and the other end of the transmission shaft 73 on one side of the limiting frame 76 penetrates through the limiting frame 76 to be connected and installed with the grinding head 77; a blanking groove is formed in one side of the top end face of the shearing frame 1, an inserting frame 78 is fixedly arranged at the bottom end face of the blanking groove, which is located at the bottom end face of the shearing frame 1, and a material box 79 is inserted and mounted in the center of the end face of the inserting frame 78; the end machining assembly 7 can polish the sheared end of the pipe fitting, so that the surface quality of the sheared end is effectively improved.
The working principle of the utility model is as follows: when in use, the base plate and the supporting foot pad 5 arranged at the bottom of the shearing frame 1 can have stable supporting effect on the shearing frame 1; the device is electrically controlled through the electric cabinet 3 on one side of the vertical beam frame 2, the pipe fitting can be cut through the cutting assembly 4, the cut pipe end can be polished through the end machining assembly 7, the surface quality of the pipe fitting end is effectively improved, dust generated after polishing can be absorbed and cleaned through the cleaning assembly 6, and the generated dust pollution is effectively reduced; according to the diameter of the pipe fitting, a proper pipe fitting support 48 is selected, when the sliding guide rail 46 works, the guide rail slider 47 moves at the top of the sliding guide rail 46, when the guide rail slider 47 moves, the guide rail slider 47 drives the pipe fitting support 48 to move, until the pipe fitting support 48 with a proper specification is positioned under the bottom of the laser cutting head 45, the pipe fitting is placed in the pipeline groove, the electric cylinder 43 can be stably supported by the fixed bottom plate 41 and the beam top plate 42, when the electric cylinder 43 works, the shearing tool apron 44 can be pushed to move downwards by the piston rod and the hanging bracket, when the laser cutting head 45 at the bottom of the shearing tool apron 44 works, the pipe fitting can be sheared, and laser can be conveniently sheared by the shearing groove 49; the cut pipe falls into the material box 79 between the plug-in frames 78 through the charging chute, the grinding motor 72 in the hood 71 works, the grinding head 77 on one side of the limiting frame 76 rotates by driving the transmission shaft 73, the transmission belt 74 and the transmission belt wheel 75, one end of the cut pipe is pushed to one side of the grinding head 77, and one end of the pipe can be ground by the grinding head 77 which rotates at a high speed; when the dust collector 62 arranged at the top of the bottom frame 61 works, dust generated by polishing can be absorbed through the dust collection pipe 63 and the dust collection cover 64, so that large dust pollution is avoided; the material box 79, which collects the pipe waste, is conveniently cleaned after being drawn out from the insertion frame 78.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (6)
1. The shearing mechanism for producing the high-density polyethylene pipe is characterized by comprising a shearing frame (1), a vertical beam frame (2), an electric cabinet (3), a shearing assembly (4), a cleaning assembly (6) and an end machining assembly (7), wherein the vertical beam frame (2) is fixedly installed on one side of the top end face of the shearing frame (1) through rivets, the shearing assembly (4) is installed on one side of the outer portion of the vertical beam frame (2), the electric cabinet (3) is fixedly installed on the other side of the end face of the vertical beam frame (2), the cleaning assembly (6) is fixedly installed in the center of one side of the top end face of the shearing frame (1), and the end machining assembly (7) is installed on one side of the top of the shearing frame (1);
the shearing assembly (4) comprises a fixed base plate (41), a beam top plate (42), an electric cylinder (43), a shearing tool apron (44), a laser cutting head (45), a sliding guide rail (46), a guide rail sliding block (47), a pipe fitting support (48) and a shearing groove (49), wherein the fixed base plate (41) is fixedly arranged at the top center of the other side of the end surface of the vertical beam frame (2), the beam top plate (42) is fixedly arranged at the center of the end surface of the top of the fixed base plate (41), the electric cylinder (43) is fixedly arranged at the bottom of the other end of the beam top plate (42), the shearing tool apron (44) is arranged below the bottom of the electric cylinder (43), the laser cutting head (45) is fixedly arranged at the center of the end surface of the shearing tool apron (44), the sliding guide rail (46) is fixedly arranged at the center of the end surface of the top of the shearing frame (1), and the top end surface of the sliding guide rail (46) is provided with a plurality of guide rail sliding blocks (47), and the terminal surface fixed mounting of guide rail slider (47) has pipe fitting support (48), the pipeline groove has been seted up to the terminal surface central authorities of pipe fitting support (48), there is shearing groove (49) in the opposite side central authorities of pipe fitting support (48), and shears groove (49) and pipeline groove intercommunication.
2. The shearing mechanism for the production of the high-density polyethylene pipe as claimed in claim 1, wherein the periphery of the bottom end face of the shearing frame (1) is fixedly provided with a backing plate by screws, and the center of the bottom end face of the backing plate is fixedly provided with a supporting foot pad (5).
3. The shearing mechanism for the production of the high-density polyethylene pipe as claimed in claim 1, wherein a piston rod is mounted at one end of the bottom of the electric cylinder (43), a hanger is fixedly mounted at one end of the bottom of the piston rod, and the bottom of the hanger is fixedly connected with the top end face of the shearing tool holder (44) through a screw.
4. The shearing mechanism is used in production of high density polyethylene pipe of claim 1, characterized in that, clean subassembly (6) is including installation chassis (61), dust catcher (62), dust absorption pipe (63) and suction hood (64), installation chassis (61) are through screw fixed mounting in the middle of the top terminal surface one side of cutting frame (1), the top terminal surface fixed mounting of installation chassis (61) has dust catcher (62), the top one end of dust catcher (62) is connected and is installed dust absorption pipe (63), and the one end connection of dust absorption pipe (63) installs suction hood (64).
5. The shearing mechanism for the production of the high-density polyethylene pipe according to claim 1, wherein the end machining assembly (7) comprises a hood (71), a grinding motor (72), a transmission shaft (73), a transmission belt (74), a transmission belt pulley (75), a limiting frame (76) and a grinding head (77), the hood (71) is fixedly installed on one side of the top end face of the shearing frame (1), the grinding motor (72) is fixedly installed inside the hood (71), the limiting frame (76) is fixedly installed on the other side of the top end face of the shearing frame (1), the transmission shaft (73) is installed in the center of the end faces of the limiting frame (76) and the grinding motor (72) in a connecting mode, the transmission belt pulley (75) is fixedly installed on one end of the transmission shaft (73), the transmission belt pulley (75) is installed between the two transmission belt pulleys (75), and the other end of the transmission shaft (73) on one side of the limiting frame (76) penetrates through the limiting frame (76) to be installed in a connecting mode Has a polishing head (77).
6. The shearing mechanism for the production of the high-density polyethylene pipe according to claim 5, wherein a blanking groove is formed in one side of the top end face of the shearing frame (1), an insertion frame (78) is fixedly arranged at the bottom end face of the shearing frame (1) at the bottom of the blanking groove, and a material box (79) is inserted and mounted in the center of the end face of the insertion frame (78).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121734118.9U CN215588176U (en) | 2021-07-28 | 2021-07-28 | Shearing mechanism for producing high-density polyethylene pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121734118.9U CN215588176U (en) | 2021-07-28 | 2021-07-28 | Shearing mechanism for producing high-density polyethylene pipe |
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| Publication Number | Publication Date |
|---|---|
| CN215588176U true CN215588176U (en) | 2022-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121734118.9U Active CN215588176U (en) | 2021-07-28 | 2021-07-28 | Shearing mechanism for producing high-density polyethylene pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117565122A (en) * | 2024-01-19 | 2024-02-20 | 烟台市永盛密封科技有限公司 | Cutting device is used in production of plastic gasket with limit structure |
-
2021
- 2021-07-28 CN CN202121734118.9U patent/CN215588176U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117565122A (en) * | 2024-01-19 | 2024-02-20 | 烟台市永盛密封科技有限公司 | Cutting device is used in production of plastic gasket with limit structure |
| CN117565122B (en) * | 2024-01-19 | 2024-04-09 | 烟台市永盛密封科技有限公司 | Cutting device is used in production of plastic gasket with limit structure |
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