CN215579470U - Device for producing and manufacturing electric coupler - Google Patents
Device for producing and manufacturing electric coupler Download PDFInfo
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- CN215579470U CN215579470U CN202122350822.0U CN202122350822U CN215579470U CN 215579470 U CN215579470 U CN 215579470U CN 202122350822 U CN202122350822 U CN 202122350822U CN 215579470 U CN215579470 U CN 215579470U
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- electric coupler
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Abstract
The utility model discloses a device for producing and manufacturing an electric coupler, which comprises a workbench, an electric coupler base and an annular metal sheet, wherein a feeding mechanism and a material taking and discharging mechanism are arranged on the workbench; the utility model can accurately place a plurality of annular metal sheets with different sizes on the electric coupler base, ensures accurate positioning of the annular metal sheets, provides accurate positioning for subsequent riveting, ensures the use safety, adopts an automatic means for assembly, has the advantages of convenient assembly, high assembly efficiency, high assembly stability and the like, and reduces the production cost and the labor intensity of workers.
Description
Technical Field
The utility model relates to the field of producing couplers of electric heating kettles, in particular to a device for producing and manufacturing electric couplers.
Background
The electric heating kettle has the advantages of convenient use, high power, high heating speed and sanitation, thereby being widely applied to hotels and families. The existing electric kettle coupler generally comprises a base and a plurality of annular metal sheets, and most of the annular metal sheets are installed on the base through screws, so that the installation is troublesome, the working efficiency is low, the cost is high, and the installation stability is not high.
SUMMERY OF THE UTILITY MODEL
The utility model solves the problems in the prior art at least to a certain extent, and provides a device for manufacturing the electric coupler, which can quickly position a plurality of annular metal sheets with different sizes on a base of the electric coupler so as to facilitate subsequent riveting and solve the defects in the prior art.
The above purpose is realized by the following technical scheme:
a device for producing and manufacturing an electric coupler comprises a workbench, an electric coupler base and an annular metal sheet, wherein a feeding mechanism and a material taking and discharging mechanism are arranged on the workbench, and the annular metal sheet is positioned and assembled on the electric coupler base under the combined action of the feeding mechanism and the material taking and discharging mechanism; the feeding mechanism comprises a conveying channel, a material pushing assembly and a first station for positioning the annular metal sheet, the annular metal sheet is pushed to the first station by the material pushing assembly after being arranged through the conveying channel, and the clamping of the material taking and discharging mechanism is waited; the material taking and discharging mechanism comprises an air cylinder assembly, a double-station material taking die head, a scraping assembly and a preparation station, wherein the double-station material taking die head is used for simultaneously clamping the annular metal sheets on the first station and the preparation station through the air cylinder assembly, and placing the annular metal sheet on the first station and the annular metal sheet on the preparation station on the electric coupler base through the scraping assembly so as to realize the positioning assembly of the annular metal sheets and the electric coupler base.
In some embodiments, a second station for fixing the electric coupler base is provided on the working table, and the first station, the preparation station and the second station are located on the same line.
In some embodiments, the bottom edge of the annular metal sheet is provided with a pin, a groove for accommodating the pin is arranged in the conveying channel, and the conveying channel is provided with a cover plate.
In some embodiments, the material pushing assembly includes the material pushing cylinder, a material pushing mold base, and a top plate for limiting the material pushing mold base to move forward continuously, the material pushing cylinder drives the material pushing mold base to move back and forth between the conveying channel and the double-station material taking mold head, and the top plate is located at the end of the first station.
In some embodiments, the cylinder assembly comprises a first cylinder, a second cylinder and a moving plate, the moving plate moves up and down and back and forth through the first cylinder and the second cylinder, and the double-station material taking die head and the scraping assembly are both mounted on the moving plate.
In some embodiments, the scraping assembly includes a scraping cylinder and a scraping sleeve, the scraping cylinder is mounted on the moving plate, the scraping sleeve is connected with an output end of the scraping cylinder and sleeved outside the double-station reclaiming die head, and the scraping cylinder drives the scraping sleeve to move up and down on the double-station reclaiming die head.
In some embodiments, a bevel is provided on the top edge of the preparation station.
Compared with the prior art, the utility model at least comprises the following beneficial effects:
the utility model can accurately place a plurality of annular metal sheets with different sizes on the electric coupler base, ensures accurate positioning of the annular metal sheets, provides accurate positioning for subsequent riveting, ensures the use safety, adopts an automatic means for assembly, has the advantages of convenient assembly, high assembly efficiency, high assembly stability and the like, and reduces the production cost and the labor intensity of workers.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of another embodiment of the present invention.
FIG. 3 is a schematic diagram of the structure of a single apparatus of the present invention with the work table removed.
Fig. 4 is a schematic view of the structure of fig. 3 with the cover plate removed.
Fig. 5 is a schematic illustration of the present invention in a position configuration for a dual station take off die and scraper assembly.
Fig. 6 is a schematic view of the position structure of the second station, the electric coupler base and the annular metal sheet.
Fig. 7 is a schematic structural view of the annular metal sheet of the present invention.
Fig. 8 is a schematic structural diagram of the pusher assembly of the present invention.
FIG. 9 is a schematic diagram of the present invention in terms of a preparation station.
The labels in the figure are: the device comprises a workbench 1, an electric coupler base 2, an annular metal sheet 3, a conveying channel 4, a material pushing assembly 5, a first station 6, a cylinder assembly 7, a double-station material taking die head 8, a material scraping assembly 9, a preparation station 10, a second station 11, a stitch 30, a groove 40, a cover plate 41, a material pushing cylinder 50, a material pushing die holder 51, a top plate 52, a first cylinder 70, a second cylinder 71, a moving plate 72, a material scraping cylinder 90, a material scraping sleeve 91 and an inclined plane 100.
Detailed Description
The present invention is illustrated by the following examples, but the present invention is not limited to these examples. Modifications to the embodiments of the utility model or equivalent substitutions of parts of technical features without departing from the spirit of the utility model are intended to be covered by the scope of the claims of the utility model.
As shown in fig. 1-6, an apparatus for manufacturing an electric coupler includes a controller (not shown in the figures), a workbench 1, an electric coupler base 2 and a ring-shaped metal sheet 3, wherein the workbench 1 is provided with a feeding mechanism and a material taking and discharging mechanism, and the controller is electrically connected to the feeding mechanism and the material taking and discharging mechanism respectively. The annular metal sheet 3 is positioned and assembled on the electric coupler base 2 under the combined action of the feeding mechanism and the material taking and discharging mechanism, so that the automatic assembly of the annular metal sheet 3 on the electric coupler base 2 is realized. The device can be provided with a plurality of groups of feeding mechanisms and material taking and discharging mechanisms, automatic assembly is carried out on the annular metal sheets 3 with different sizes, and the assembly efficiency is improved, and the device can be understood by those skilled in the art.
Further, a second station 11 for fixing the electric coupler base 2 is arranged on the workbench 1, when assembling, the electric coupler base 2 is firstly placed on the second station 11, and the assembly of the annular metal sheets 3 with different sizes is realized through the rotation of the workbench 1.
As shown in fig. 3 to 5, the feeding mechanism includes a conveying channel 4, a pushing assembly 5, and a first station 6 for positioning the annular metal sheet 3, and the annular metal sheet 3 is arranged through the conveying channel 4, then pushed to the first station 6 by the pushing assembly 5, and waits for the gripping of the material taking and discharging mechanism. Specifically, the bottom border of annular sheetmetal 3 is equipped with stitch 30 be equipped with the holding in transfer passage 4 the recess 40 of stitch 30, transfer passage 4's head end is equipped with the vibration dish (not shown in the figure), places a plurality of annular sheetmetal 3 in the vibration dish, through the vibration dish with recess 40 makes annular sheetmetal 3 can enter into according to appointed direction neatly in the transfer passage 4. The conveying channel 4 conveys the annular metal sheet 3 entering the conveying channel 4 to the tail end through vibration, and the annular metal sheet 3 is pushed to the first station 6 through the material pushing assembly 5. In addition, in order to prevent the annular metal sheet 3 from falling off from the conveying channel 4 accidentally, a cover plate 41 is additionally arranged on the conveying channel 4 and used for limiting the upward movement of the annular metal sheet 3 and ensuring that the annular metal sheet 3 can only move forwards.
Further, the material pushing assembly 5 comprises a material pushing cylinder 50, a material pushing die holder 51 and a top plate 52 for limiting the material pushing die holder 51 to move forward continuously, the material pushing cylinder 50 drives the material pushing die holder 51 to move back and forth between the conveying channel 4 and the double-station material taking die head 8, and the top plate 52 is located at the tail end of the first station 6 and used for accurately positioning the annular metal sheet 3, so that the annular metal sheet 3 is accurately placed on the first station 6, and subsequent clamping is facilitated. Likewise, the pushing shoe 51 is also provided with the groove 40 to orient the annular metal sheet 3.
Further, a photoelectric sensor (not shown in the figure) is additionally arranged on the material pushing die holder 51, and the photoelectric sensor is electrically connected with the controller and is used for detecting whether the annular metal sheet 3 enters the material pushing die holder 51 or not, so that the controller can conveniently send an instruction to the material pushing cylinder 50.
As shown in fig. 3 to 8, the material taking and discharging mechanism includes a cylinder assembly 7, a double-station material taking die 8, a scraping assembly 9 and a preparation station 10, the double-station material taking die 8 simultaneously clamps the annular metal sheet 3 on the first station 6 and the preparation station 10 by the cylinder assembly 7, and places the annular metal sheet 3 on the first station 6 on the preparation station 10 and places the annular metal sheet 3 on the preparation station 10 on the electric coupler base 2 by the scraping assembly 9, so as to realize the positioning assembly of the annular metal sheet 3 and the electric coupler base 2. Specifically, the cylinder assembly 7 comprises a first cylinder 70, a second cylinder 71 and a moving plate 72, the moving plate 72 is moved up and down and back and forth through the first cylinder 70 and the second cylinder 71, and the double-station material taking die head 8 and the scraping assembly 9 are both mounted on the moving plate 72 and move along with the movement of the moving plate 72.
Furthermore, the first station 6, the preparation station 10 and the second station 11 are positioned on the same straight line, so that the linear motion of the material taking and discharging mechanism is facilitated, the efficiency can be improved, and the back-and-forth stroke times can be reduced.
Further, the scraping assembly 9 includes a scraping cylinder 90 and a scraping sleeve 91, the scraping cylinder 90 is mounted on the moving plate 72, the scraping sleeve 91 is connected to an output end of the scraping cylinder 90 and is simultaneously sleeved outside the double-station reclaiming die head 8, the scraping cylinder 90 drives the scraping sleeve 91 to move back and forth on the double-station reclaiming die head 8, and two annular metal sheets 3 clamped by the double-station reclaiming die head 8 are simultaneously and respectively scraped onto the preparation station 10 and the electric coupler base 2, so that synchronous movement of the two annular metal sheets 3 and replacement of the annular metal sheets 3 at different positions are realized, and the assembly efficiency is improved.
In this embodiment, as shown in fig. 9, a bevel 100 is provided on the top edge of the preparation station 10, and the bevel 100 is used for accommodating the annular metal sheet 3 with different slopes, so as to facilitate the fixing of the annular metal sheet 3 and improve the stability of the annular metal sheet 3.
The working principle of the utility model is as follows:
firstly, the electric coupler base 2 is placed on the second station 11 of the workbench 1, the feeding mechanism and the material taking and discharging mechanism are simultaneously started, the annular metal sheet 3 orderly and directionally enters the conveying channel 4 under the action of the vibrating disc, the annular metal sheet 3 entering the conveying channel 4 enters the material pushing die holder 51 under the vibration conveying of the conveying channel 4, and after the photoelectric sensor detects that the annular metal sheet 3 enters the material pushing die holder 51, the controller receives a signal of the photoelectric sensor and then sends an instruction to the material pushing cylinder 50 to control the material pushing cylinder 50 to act, so that the annular metal sheet 3 is conveyed to the first station 6. When the annular metal sheet 3 is conveyed to the first station 6, the controller sends an instruction to the cylinder assembly 7, and at this time, the double-station reclaiming die head 8 is respectively aligned with the first station 6 and the preparation station 10, the double-station reclaiming die head 8 is firstly controlled to move downwards and is sleeved in the annular metal sheet 3, then the double-station reclaiming die head 8 moves upwards and then moves forwards for a certain distance, at this time, the double-station reclaiming die head 8 is respectively aligned with the preparation station 10 and the second station 11 (namely, the electric coupler base 2), and then moves downwards until the annular metal sheet 3 is respectively positioned at the preparation station 10 and the electric coupler base 2, the controller controls the scraping cylinder 90 to move, the scraping cylinder 90 pushes the scraping sleeve 91 to move downwards, and the two annular metal sheets 3 embedded in the double-station reclaiming die head 8 are respectively scraped and dropped to the preparation station 10 and the electric coupler base 2, and the controller controls the scraping cylinder 90 to move downwards 10 and the electric coupler base 2, completing one action. The assembly process of the annular metal sheets 3 in the future is the same as that of the assembly process, and is not repeated herein, and after multi-station assembly, the annular metal sheets 3 with different sizes can be alternately installed on the same electric coupler base 2, so that automatic assembly is realized, and the assembly efficiency is improved.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the utility model.
Claims (7)
1. The device for producing and manufacturing the electric coupler is characterized by comprising a workbench (1), an electric coupler base (2) and an annular metal sheet (3), wherein a feeding mechanism and a material taking and discharging mechanism are arranged on the workbench (1), and the annular metal sheet (3) is positioned and assembled on the electric coupler base (2) under the combined action of the feeding mechanism and the material taking and discharging mechanism;
the feeding mechanism comprises a conveying channel (4), a pushing assembly (5) and a first station (6) for positioning the annular metal sheet (3), and the annular metal sheet (3) is arranged through the conveying channel (4), pushed to the first station (6) by the pushing assembly (5) and waits for the clamping of the material taking and discharging mechanism;
the material taking and discharging mechanism comprises an air cylinder assembly (7), a double-station material taking die head (8), a scraping assembly (9) and a preparation station (10), wherein the double-station material taking die head (8) clamps the annular metal sheet (3) on the first station (6) and the preparation station (10) through the air cylinder assembly (7), the annular metal sheet (3) on the first station (6) is placed on the preparation station (10) through the scraping assembly (9), and the annular metal sheet (3) on the preparation station (10) is placed on the electric coupler base (2), so that the annular metal sheet (3) and the electric coupler base (2) are positioned and assembled.
2. The device for producing an electric coupler according to claim 1, wherein a second station (11) for fixing the electric coupler base (2) is provided on the work table (1), and the first station (6), the preparation station (10) and the second station (11) are located on the same line.
3. Device for producing an electric coupler according to claim 1, characterized in that pins (30) are provided at the bottom end edge of the annular metal sheet (3), grooves (40) for receiving the pins (30) are provided in the conveying channel (4), and a cover plate (41) is provided on the conveying channel (4).
4. The device for producing and manufacturing the electric coupler according to claim 3, wherein the pushing assembly (5) comprises a pushing cylinder (50), a pushing die holder (51) and a top plate (52) for limiting the pushing die holder (51) to move forward continuously, the pushing cylinder (50) drives the pushing die holder (51) to move back and forth between the conveying channel (4) and the double-station material taking die head (8), and the top plate (52) is located at the end position of the first station (6).
5. The device for producing and manufacturing the electric coupler according to claim 1, wherein the air cylinder assembly (7) comprises a first air cylinder (70), a second air cylinder (71) and a moving plate (72), the moving plate (72) is moved up and down and back and forth through the first air cylinder (70) and the second air cylinder (71), and the double-station material taking die head (8) and the scraping assembly (9) are both mounted on the moving plate (72).
6. The device for producing and manufacturing the electric coupler according to claim 5, wherein the scraping assembly (9) comprises a scraping cylinder (90) and a scraping sleeve (91), the scraping cylinder (90) is mounted on the moving plate (72), the scraping sleeve (91) is connected with the output end of the scraping cylinder (90) and is simultaneously sleeved on the double-station material taking die head (8), and the scraping cylinder (90) drives the scraping sleeve (91) to move up and down on the double-station material taking die head (8).
7. Device for the production and manufacture of an electrical coupler according to any of the claims 1 to 6, characterized in that a bevel (100) is provided on the top edge of the preparation station (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122350822.0U CN215579470U (en) | 2021-09-27 | 2021-09-27 | Device for producing and manufacturing electric coupler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122350822.0U CN215579470U (en) | 2021-09-27 | 2021-09-27 | Device for producing and manufacturing electric coupler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215579470U true CN215579470U (en) | 2022-01-18 |
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ID=79852462
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122350822.0U Active CN215579470U (en) | 2021-09-27 | 2021-09-27 | Device for producing and manufacturing electric coupler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215579470U (en) |
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2021
- 2021-09-27 CN CN202122350822.0U patent/CN215579470U/en active Active
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