CN215561503U - System for preparing steel strand-FRP composite bar - Google Patents
System for preparing steel strand-FRP composite bar Download PDFInfo
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- CN215561503U CN215561503U CN202121034498.5U CN202121034498U CN215561503U CN 215561503 U CN215561503 U CN 215561503U CN 202121034498 U CN202121034498 U CN 202121034498U CN 215561503 U CN215561503 U CN 215561503U
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Abstract
The utility model provides a system for preparing a steel strand-FRP composite bar, and relates to the technical field of composite material preparation. The system provided by the utility model comprises a stranding machine, a U-shaped sleeve and a fiber braiding machine which are sequentially arranged. In the utility model, a stranding machine is used for stranding steel wires to obtain steel strands; the U-shaped sleeve is used for impregnating the steel strand, after the steel strand passes through the U-shaped sleeve, the steel strand can be completely impregnated by the resin solution, and the resin solution can flow back into the U-shaped sleeve, so that the method is suitable for flow process; and then wrapping the FRP fiber bundle on the surface of the steel strand by using a fiber braiding machine. The system provided by the utility model is simple, has low cost, and can obtain the steel strand-FRP composite bar with higher high-temperature resistance and mechanical property.
Description
Technical Field
The utility model relates to the technical field of composite material preparation, in particular to a system for preparing a steel strand-FRP composite bar.
Background
The steel strand is a steel product formed by twisting a plurality of steel wires, and is widely applied to bridges, buildings, water conservancy, energy and geotechnical engineering due to high strength, large elastic modulus, torsion resistance, good sliding resistance and convenient transportation and installation. However, the steel product is easy to be damaged by oxidation, carbonization, acid corrosion and the like during service, and the steel strand is often used for structures such as prestress and the like, so that cracks are not allowed to occur.
The Fiber Reinforced Plastic (FRP) is increasingly widely applied in the building industry due to the advantages of light weight, high strength and good corrosion resistance, and the method for replacing steel bars with FRP reinforcement materials as stress bars is also widely applied, but compared with the traditional steel bars, the FRP reinforcement materials have no obvious yield phenomenon, are high in brittleness and have no sign of damage, and the actual requirements are difficult to meet.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a system for preparing a steel strand-FRP composite bar, which is simple and low in cost and can obtain the steel strand-FRP composite bar with higher high temperature resistance and mechanical property.
In order to achieve the purpose of the utility model, the utility model provides the following technical scheme:
the utility model provides a system for preparing a steel strand-FRP composite bar, which comprises a strand machine, a U-shaped sleeve and a fiber braiding machine which are sequentially arranged.
Preferably, the outlet of the stranding machine, the two ports of the U-shaped sleeve and the inlet of the fiber braiding machine are on the same horizontal line.
Preferably, one end close to the U-shaped sleeve is taken as the rear end of the stranding machine; the system also comprises a shaping disc arranged at the front end of the stranding machine.
Preferably, a plurality of through holes are uniformly formed in the shaping disc.
Preferably, the number of the through holes is 2-19.
Preferably, the diameter of the through hole is 4-6 mm.
Preferably, the device also comprises a traction wheel disc arranged at the front end of the shaping disc; and a plurality of monofilament steel wire rods are fixed on the traction wheel disc.
Preferably, the diameter of the U-shaped sleeve is 22-26 mm.
Preferably, the fiber weaving machine further comprises an oven, and the oven is arranged at the rear end of the fiber weaving machine.
Preferably, the baking oven comprises a first baking oven and a second baking oven which are arranged in sequence; the first oven is adjacent to the fiber weaving machine.
The utility model provides a system for preparing a steel strand-FRP composite bar, which comprises a strand machine, a U-shaped sleeve and a fiber braiding machine which are sequentially arranged. In the utility model, a stranding machine is used for stranding steel wires to obtain steel strands; the U-shaped sleeve is used for impregnating the steel strand, after the steel strand passes through the U-shaped sleeve, the steel strand can be completely impregnated by the resin solution, and the resin solution can flow back into the U-shaped sleeve, so that the method is suitable for flow process; and then wrapping the FRP fiber bundle on the surface of the steel strand by using a fiber braiding machine. The system provided by the utility model is simple, has low cost, and can obtain the steel strand-FRP composite bar with higher high-temperature resistance and mechanical property.
Drawings
FIG. 1 is a schematic diagram of a system for manufacturing a steel strand-FRP composite bar according to an embodiment of the present invention, in which 1 is a monofilament steel wire coil, 2 is a shaping disc, 3 is a stranding machine, 4 is a U-shaped sleeve, 5 is a fiber braiding machine, 6 is a first oven, and 7 is a second oven;
FIG. 2 is a process flow chart of the preparation of the steel strand-FRP composite bar in the embodiment of the utility model;
FIG. 3 is a schematic view of a sizing disk provided with 2 through holes;
FIG. 4 is a schematic view of a sizing disk provided with 3 through holes;
FIG. 5 is a schematic view of a sizing disk provided with 7 through holes;
FIG. 6 is a schematic view of a sizing disk provided with 19 through holes;
in fig. 3 to 6, D represents the diameter of a single wire, and D represents the nominal diameter of a steel strand.
Detailed Description
The utility model provides a preparation method of a steel strand-FRP composite bar, which comprises the following steps:
stranding the steel wires to obtain a steel strand;
placing the steel strand in a resin solution, and impregnating to obtain a resin-coated steel strand;
and coating the FRP fiber bundle on the surface of the resin-coated steel strand, and sequentially carrying out heating solidification and cooling contraction to obtain the steel strand-FRP composite bar.
In the present invention, the raw materials used are all commercially available products well known to those skilled in the art, unless otherwise specified.
The steel wires are stranded to obtain the steel stranded wire. In the present invention, the steel wire is preferably a scored steel wire. In the utility model, the diameter of the steel wire is preferably 2.5-6 mm; the strength is preferably 1570MPa or more.
In the present invention, the method for manufacturing the steel strand preferably includes: and (3) sequentially carrying out pretreatment and stabilization treatment on the steel wire, then drawing the monofilament, connecting the monofilament with a shaping disc, and stranding the monofilament through a stranding machine. In the present invention, the pretreatment is preferably performed in an aqueous hydrogen peroxide solution, and the mass fraction of the aqueous hydrogen peroxide solution is preferably 10 to 20%, and more preferably 15%. The utility model preferably dips the steel wire in said aqueous hydrogen peroxide solution. In the utility model, the soaking temperature is preferably normal temperature, and the soaking time is preferably 30-60 min, and more preferably 45 min. In the soaking process, the stirring is preferably carried out, and the stirring speed is preferably 15-25 r/min. In a specific embodiment of the present invention, the soaking is terminated when the generation of bubbles in the system is stopped. According to the utility model, preferably, after the soaking, the steel wire is naturally dried at room temperature until no water exists on the surface, so that the pretreated steel wire is obtained.
The steel wire is pretreated by the method, and the hydrogen peroxide aqueous solution can effectively remove oil stains on the surface of the steel wire, so that the core impurities of the steel wire are reduced, and the effective friction force is increased. According to the utility model, the surface of the steel wire can be ensured to have no moisture through natural drying, the combination with resin is facilitated, and meanwhile, the mechanical property of the steel wire is not influenced by the natural drying.
The utility model preferably stabilizes the pretreated steel wire to obtain the stabilized steel wire. In the present invention, the stabilization treatment is preferably performed in a muffle furnace. In the present invention, the stabilization treatment is preferably a stepwise temperature increase method; the stepwise temperature increase method preferably includes: the temperature is increased from room temperature to 430-470 ℃ at a heating rate of 6-8 ℃/min, and then increased to 930-870 ℃ at a heating rate of 12-14 ℃/min. In the specific embodiment of the utility model, the temperature is increased from room temperature to 450 ℃ at a heating rate of 6-8 ℃/min, and then is increased to 850 ℃ at a heating rate of 12 ℃/min. The utility model preferably keeps the temperature at 930-870 ℃ after the temperature is raised to 930-870 ℃; the heat preservation time is preferably 50-70 s, and more preferably 60 s. In the process of heating from room temperature to 430-470 ℃, the utility model adopts a slow heating rate, and can avoid the defects of cracks and the like caused by uneven local heating; in the process of increasing the temperature from 430-470 ℃ to 930-870 ℃, Cr in the steel23C6Fully dissolved in austenite, where titanium and niobium fully form very stable titanium and niobium carbides.
According to the utility model, preferably, after the stabilization treatment, the obtained steel wire is naturally cooled to room temperature to obtain the stabilized steel wire. The stabilized steel wire prepared by the utility model has no Cr even when the temperature is sensitized (450-850 ℃)23C6And precipitating at the grain boundary. The austenitic stainless steel after the stabilizing treatment can greatly reduce the possibility of intergranular corrosion.
The utility model preferably performs cold drawing on the stabilized steel wire to obtain the cold drawn steel wire. In the utility model, the linear drawing speed of the cold-drawn monofilament is preferably 50-70 mm/min, and more preferably 60 mm/min; the cold drawing rate of the cold-drawn monofilament is preferably controlled to 1%.
The steel wire is more convenient to install in the through hole of the shaping disc through the treatment of the cold-drawn monofilament, the cold drawing can ensure that the steel wire cannot generate defects due to heating, and the steel wire after the cold drawing can better operate on a production line.
According to the utility model, the cold-drawn steel wire is preferably connected with the shaping disc and is stranded by a stranding machine. In the utility model, a plurality of through holes are uniformly formed in the shaping disc, the diameter of each through hole is preferably 4-6 mm, and more preferably 5mm, and the through holes are used for uniformly arranging steel wires. In a specific embodiment of the utility model, the steel wires arranged on the shaping disc are connected into a stranding machine through a restriction opening, and the stranding machine is adopted to rotate the steel wires to be spiral.
In the utility model, the number of the steel wires in the steel strand is preferably 2-19, and more preferably 3-7; the steel wires in the steel strand are arranged in a spiral shape.
After the steel strand is obtained, the steel strand is placed in a resin solution for impregnation to obtain the resin-coated steel strand. In the present invention, the resin solution is preferably a polyurethane resin solution or a vinyl resin solution, and more preferably a vinyl resin solution. In the utility model, the solid content of the resin solution is preferably 59-63%, the viscosity (25 ℃) is preferably 350-450 mPa.s, and the gel time is preferably 11-17 min. The resin can effectively improve the stripping resistance and the impact resistance of the composite rib.
In the utility model, the impregnation is preferably carried out in a U-shaped sleeve, and the height of the resin solution on both sides in the U-shaped sleeve is preferably 25-35 cm, and more preferably 30 cm; the diameter of the U-shaped sleeve is preferably 22-26 mm, and more preferably 24 mm. The U-shaped sleeve is used for containing the resin solution, the steel strand can be completely impregnated by the resin solution after passing through the U-shaped sleeve, and the resin solution can flow back into the U-shaped sleeve, so that the steel strand is suitable for flow process.
In the utility model, the impregnation is preferably carried out at room temperature, and the impregnation time is preferably 10-12 min, and more preferably 11 min.
In a specific embodiment of the utility model, the impregnation is online impregnation, and the speed of the steel strand passing through the U-shaped sleeve is preferably 1.5-2 mm/s.
In the utility model, the coating thickness of the resin in the resin-coated steel strand is preferably 1.5-2.5 mm, and more preferably 2 mm. The coating thickness can play a role in protection, and the adhesion effect cannot be influenced by too large thickness. In the specific embodiment of the utility model, the adjustment can be carried out according to the actual production needs, and the specific adjustment method can be to change the overall running speed of the production line or adjust the depth of the resin solution in the U-shaped casing.
After the steel strand coated with the resin is obtained, the surface of the steel strand coated with the resin is coated with an FRP fiber bundle, and heating, curing, cooling and contraction are sequentially carried out to obtain the steel strand-FRP composite bar. In the present invention, the FRP fiber bundles preferably include one or more of carbon fiber bundles, basalt fiber bundles, and glass fiber bundles. In the present invention, the FRP fiber bundles are preferably wrapped on the surface of the resin-coated steel strand in a continuous unidirectional manner, which can improve the durability of the composite bar. In the utility model, the included angle between the unidirectional FRP fiber bundle trend and the steel strand direction is preferably 0-45 degrees. In the specific embodiment of the utility model, the epoxy resin sealing mode is adopted to ensure that the fiber bundle is continuously and unidirectionally wrapped on the surface of the steel strand.
In the present invention, the FRP fiber bundle wrapping is preferably performed in a fiber braiding machine.
In the utility model, the coating thickness of the FRP fiber bundle is preferably 3-8 mm, and more preferably 5 mm.
In the utility model, the diameter of the FRP fiber bundle is preferably 3-5 mm, and more preferably 4 mm. The utility model can increase the roughness of the surface of the composite bar by setting the diameters of the fiber bundles in different sizes, thereby increasing the mechanical biting force of the composite bar during use. In a specific embodiment of the present invention, the specific setting method is: the diameter of one group of fiber bundles is set to be 5mm, the diameter of other fiber bundles is set to be 3mm, and after weaving is finished, one fiber bundle forms a structure similar to a thread.
In the utility model, the heating curing is preferably carried out in a mould pressing die, and the utility model preferably places the steel strand wrapped by the FRP fiber bundle in the mould pressing die, then replenishes resin into the mould pressing die by using a nozzle until the mould is full, and then places the mould pressing die in an oven for heating curing.
In the present invention, the heat curing preferably includes pre-curing and curing in this order; the pre-curing temperature is preferably 100-120 ℃, and the pre-curing time is preferably 10-15 min; the pre-curing pressure is preferably 5-10 MPa; the curing temperature is preferably 150-200 ℃, and the curing time is preferably 1-1.5 min.
In a specific embodiment of the utility model, the pre-curing is performed in a first oven and the curing is performed in a second oven.
In the present invention, the cooling compaction is preferably performed in a cold box, the temperature of which is preferably-5 ℃. The utility model preferably puts the cured composite bar into a low-temperature box immediately. In the utility model, the cooling speed of the cooling compaction is preferably 12-18 ℃/min, and more preferably 14-16 ℃/min. The utility model preferably reduces the temperature of the composite bar to below-5 ℃ by cooling and tightening. The utility model cools the composite bar quickly and uniformly, can make the resin compact, stabilizes the structure, can prevent the steel strand from being oxidized by residual high temperature, and can prevent the defects of the steel strand at room temperature, the overlapping part of the steel strand and the uneven temperature inside the steel strand.
Compared with the prior art, the steel wire is used for preparing the steel strand-FRP composite bar, the composite bars with different shapes and sizes can be prepared according to needs, and meanwhile, the FRP fiber bundles are paved on the surface of the steel strand, so that the corrosion resistance and the temperature stability of the steel strand are improved.
The utility model provides a system for preparing a steel strand-FRP composite bar, which comprises a strand machine, a U-shaped sleeve and a fiber braiding machine which are sequentially arranged as shown in figure 1. The utility model has no special requirements on the specific structure of the stranding machine, the U-shaped sleeve and the fiber braiding machine, and the equipment which is well known by the technical personnel in the field can be adopted. In the present invention, the outlet of the stranding machine, the two ports of the U-shaped sleeve and the inlet of the fiber braiding machine are preferably on the same horizontal line.
As an embodiment of the utility model, one end close to the U-shaped sleeve is taken as the rear end of the stranding machine, and the system provided by the utility model further comprises a shaping disc arranged at the front end of the stranding machine. In the utility model, a plurality of through holes are preferably uniformly arranged in the shaping disc, more preferably 2-19 through holes, and even more preferably 3-7 through holes. According to the utility model, the steel wires are uniformly distributed by using the shaping disc, so that the steel strands with different structures are obtained.
In the specific embodiment of the utility model, the shape and the size of the steel strand can be adjusted by changing the position of the steel wire in the shaping disc according to the actual production requirement, and standard four types of steel strands of 1 × 2, 1 × 3, 1 × 7 and 1 × 19 can be produced; other shapes and sizes of steel strands may also be produced according to particular needs.
As an embodiment of the utility model, the system provided by the utility model further comprises a traction wheel disc arranged at the front end of the shaping disc, and a plurality of monofilament steel wire rods are fixed on the traction wheel disc. In the present invention, the monofilament steel wire rod is used for placing steel wires. In the utility model, the traction wheel disc can adjust the wire rod of the monofilament steel wire through the sliding groove, so as to change the number and the form of the arrangement of the steel wires, thereby changing the arrangement of the steel wires of the composite ribs or the diameter of the composite ribs.
As an embodiment of the present invention, the present invention provides a system further comprising an oven; the oven is arranged at the rear end of the fiber braiding machine. In the utility model, the baking oven preferably comprises a first baking oven and a second baking oven which are arranged in sequence; the first oven is adjacent to the fiber weaving machine. In the utility model, the length of the heating zone of the first oven is preferably 1.0-1.4 m, and more preferably 1.2 m; the length of the heating zone of the second oven is preferably 0.1-0.14 m, and more preferably 0.12 m.
The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the utility model, and not restrictive of the full scope of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The steel strand-FRP composite bar is prepared by adopting the process flow chart shown in figure 2:
selecting a nicked steel wire with the diameter of 5mm, soaking an untreated steel wire in a 15% hydrogen peroxide aqueous solution at the temperature of 25 ℃, slowly stirring while soaking for 45min, observing that no bubbles emerge from the solution, stopping soaking, and naturally drying the steel wire at room temperature until no water exists on the surface after soaking to obtain the pretreated steel wire;
placing the pretreated steel wire in a muffle furnace, heating to 450 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to 850 ℃ at a heating rate of 12 ℃/min, and keeping the temperature for 1 min; after treatment, cooling to room temperature to obtain a stabilized steel wire;
carrying out cold drawing on the stabilized steel wire to obtain a cold drawn steel wire; the drawing speed of the cold-drawn monofilament is 50mm/min, and the cold-drawing rate is 1%;
arranging the two cold-drawn steel wires on a shaping disc as shown in figure 3, connecting the shaping disc into a stranding machine through a restriction opening, and rotating the steel wires to be spiral by using the stranding machine to obtain steel strands;
the steel strand is soaked through a U-shaped sleeve filled with a vinyl resin solution with the solid content of 60% to obtain a resin-coated steel strand; the speed of the steel strand passing through the U-shaped sleeve is 2 mm/s;
enabling the resin-coated steel strand to pass through a fiber weaving machine, wherein a glass fiber bundle (GFRP fiber bundle) with the diameter of 4mm is selected as the fiber bundle, the fiber bundle is wound and coated on the steel strand in a unidirectional and continuous mode at the angle of 45 degrees, and the thickness of the fiber bundle is 4 mm;
placing the steel strand wrapped by the FRP fiber bundle in a mould pressing die, then supplementing resin into the mould pressing die by using a nozzle until the mould is full, and then sequentially placing the mould pressing die in a first drying oven and a second drying oven for heating and curing, wherein the first drying oven is heated and pressurized to 10MPa, heated to 120 ℃, and preheated for 10 min; heating the second oven to 200 deg.C, maintaining for 1min, and curing;
immediately putting the cured composite bar into a low-temperature box, setting the temperature at-5 ℃, and cooling to-5 ℃ at the cooling rate of 18 ℃/min to obtain the 1X 2 steel strand-FRP composite bar.
The performance of the 1 × 2 steel strand-FRP composite bar prepared in this example was tested, and the test results are shown in table 1.
Table 1 example 1 results of performance tests
As can be seen from Table 1, all indexes of the steel strand-FRP composite bar prepared by the utility model meet the regulations of the national standard GB8919-2006 Steel wire rope Standard.
Example 2
Selecting a nicked steel wire with the diameter of 5mm, soaking an untreated steel wire in a 15% hydrogen peroxide aqueous solution at the temperature of 25 ℃, slowly stirring while soaking for 45min, observing that no bubbles emerge from the solution, stopping soaking, and naturally drying the steel wire at room temperature until no water exists on the surface after soaking to obtain the pretreated steel wire;
placing the pretreated steel wire in a muffle furnace, heating to 430 ℃ from room temperature at a heating rate of 6 ℃/min, then heating to 830 ℃ at a heating rate of 12 ℃/min, and keeping the temperature for 1 min; after treatment, cooling to room temperature to obtain a stabilized steel wire;
carrying out cold drawing on the stabilized steel wire to obtain a cold drawn steel wire; the drawing speed of the cold-drawn monofilament is 60mm/min, and the cold-drawing rate is 1%;
arranging the three cold-drawn steel wires on a shaping disc as shown in fig. 4, connecting the shaping disc into a stranding machine through a restriction opening, and rotating the steel wires to be spiral by using the stranding machine to obtain steel strands;
the steel strand is soaked through a U-shaped sleeve filled with a vinyl resin solution with the solid content of 60% to obtain a resin-coated steel strand; the speed of the steel strand passing through the U-shaped sleeve is 1.5 mm/min;
enabling the resin-coated steel strand to pass through a fiber weaving machine, wherein a fiber bundle is a glass fiber bundle (GFRP fiber bundle) with the diameter of 3mm and 4mm, and the fiber bundle is wrapped on the steel strand in a unidirectional and continuous way at an angle of 45 degrees, and the thickness of the wrapped fiber bundle is 4 mm;
placing the steel strand wrapped by the FRP fiber bundle in a mould pressing die, then supplementing resin into the mould pressing die by using a nozzle until the mould is full, and then sequentially placing the mould pressing die in a first drying oven and a second drying oven for heating and curing, wherein the first drying oven is heated and pressurized to 10MPa, heated to 120 ℃, and preheated for 10 min; heating the second oven to 200 deg.C, maintaining for 1min, and curing;
immediately putting the cured composite bar into a low-temperature box, setting the temperature at-5 ℃, and cooling to-5 ℃ at the cooling rate of 16 ℃/min to obtain the 1X 3 steel strand-FRP composite bar.
The performance of the 1 × 3 steel strand-FRP composite bar prepared in this example was tested, and the test results are shown in table 2.
Table 2 results of performance tests of example 2
As can be seen from Table 2, all indexes of the steel strand-FRP composite bar prepared by the utility model meet the regulations of the national standard GB8919-2006 Steel wire rope Standard.
Example 3
Selecting a nicked steel wire with the diameter of 5mm, soaking an untreated steel wire in a 15% hydrogen peroxide aqueous solution at the temperature of 25 ℃, slowly stirring while soaking for 45min, observing that no bubbles emerge from the solution, stopping soaking, and naturally drying the steel wire at room temperature until no water exists on the surface after soaking to obtain the pretreated steel wire;
placing the pretreated steel wire in a muffle furnace, heating to 450 ℃ from room temperature at a heating rate of 7 ℃/min, then heating to 850 ℃ at a heating rate of 12 ℃/min, and keeping the temperature for 1 min; after treatment, cooling to room temperature to obtain a stabilized steel wire;
carrying out cold drawing on the stabilized steel wire to obtain a cold drawn steel wire; the drawing speed of the cold-drawn monofilament is 70mm/min, and the cold-drawing rate is 1%;
arranging seven cold-drawn steel wires on a shaping disc as shown in fig. 5, connecting the seven cold-drawn steel wires into a stranding machine through a restriction opening, and rotating the steel wires to be spiral by using the stranding machine to obtain steel strands;
the steel strand is soaked through a U-shaped sleeve filled with a vinyl resin solution with the solid content of 60% to obtain a resin-coated steel strand; the speed of the steel strand passing through the U-shaped sleeve is 2 mm/s;
enabling the resin-coated steel strand to pass through a fiber weaving machine, wherein a glass fiber bundle (GFRP fiber bundle) with the diameter of 4mm is selected as the fiber bundle, the fiber bundle is wound and coated on the steel strand in a unidirectional and continuous mode at the angle of 45 degrees, and the thickness of the fiber bundle is 4 mm;
placing the steel strand wrapped by the FRP fiber bundle in a mould pressing die, then supplementing resin into the mould pressing die by using a nozzle until the mould is full, and then sequentially placing the mould pressing die in a first drying oven and a second drying oven for heating and curing, wherein the first drying oven is heated and pressurized to 10MPa, heated to 120 ℃, and preheated for 10 min; heating the second oven to 200 deg.C, maintaining for 1min, and curing;
immediately putting the cured composite bar into a low-temperature box, setting the temperature at-5 ℃, and cooling to-5 ℃ at the cooling rate of 14 ℃/min to obtain the 1 multiplied by 7 steel strand-FRP composite bar.
The performance of the 1 × 7 steel strand-FRP composite bar prepared in this comparative example was tested, and the test results are shown in table 3.
Table 3 results of performance tests of example 3
As can be seen from Table 3, all indexes of the steel strand-FRP composite bar prepared by the utility model meet the regulations of the national standard GB8919-2006 Steel wire rope Standard.
Example 4
Selecting a nicked steel wire with the diameter of 5mm, soaking an untreated steel wire in a 15% hydrogen peroxide aqueous solution at the temperature of 25 ℃, slowly stirring while soaking for 45min, observing that no bubbles emerge from the solution, stopping soaking, and naturally drying the steel wire at room temperature until no water exists on the surface after soaking to obtain the pretreated steel wire;
placing the pretreated steel wire in a muffle furnace, heating to 430 ℃ from room temperature at a heating rate of 6 ℃/min, then heating to 830 ℃ at a heating rate of 12 ℃/min, and keeping the temperature for 1 min; after treatment, cooling to room temperature to obtain a stabilized steel wire;
carrying out cold drawing on the stabilized steel wire to obtain a cold drawn steel wire; the drawing speed of the cold-drawn monofilament is 60mm/min, and the cold-drawing rate is 1%;
arranging the 19 cold-drawn steel wires on a shaping disc as shown in figure 6, connecting the shaping disc into a stranding machine through a restriction opening, and rotating the steel wires to be spiral by using the stranding machine to obtain steel strands;
the steel strand is soaked through a U-shaped sleeve filled with a vinyl resin solution with the solid content of 60% to obtain a resin-coated steel strand; the speed of the steel strand passing through the U-shaped sleeve is 2 mm/s;
enabling the resin-coated steel strand to pass through a fiber weaving machine, wherein a glass fiber bundle (GFRP fiber bundle) with the diameter of 4mm is selected as the fiber bundle, the fiber bundle is wound and coated on the steel strand in a unidirectional and continuous mode at the angle of 45 degrees, and the thickness of the fiber bundle is 4 mm;
placing the steel strand wrapped by the FRP fiber bundle in a mould pressing die, then supplementing resin into the mould pressing die by using a nozzle until the mould is full, and then sequentially placing the mould pressing die in a first drying oven and a second drying oven for heating and curing, wherein the first drying oven is heated and pressurized to 10MPa, heated to 120 ℃, and preheated for 10 min; heating the second oven to 200 deg.C, maintaining for 1min, and curing;
immediately putting the cured composite bar into a low-temperature box, setting the temperature at-5 ℃, and cooling to-5 ℃ at the cooling rate of 16 ℃/min to obtain the 1 × 19 steel strand-FRP composite bar.
The performance of the 1 × 19 steel strand-FRP composite bar prepared in this example was tested, and the test results are shown in table 4.
Table 4 results of performance tests of example 4
As can be seen from Table 4, all indexes of the steel strand-FRP composite bar prepared by the utility model meet the regulations of the national standard GB8919-2006 Steel wire rope Standard.
Comparative example 1
Selecting a nicked steel wire with the diameter of 5mm, soaking an untreated steel wire in a 15% hydrogen peroxide aqueous solution at the temperature of 25 ℃, slowly stirring while soaking for 45min, observing that no bubbles emerge from the solution, stopping soaking, and naturally drying the steel wire at room temperature until no water exists on the surface after soaking to obtain the pretreated steel wire;
placing the pretreated steel wire in a muffle furnace, heating to 430 ℃ from room temperature at a heating rate of 6 ℃/min, then heating to 830 ℃ at a heating rate of 12 ℃/min, and keeping the temperature for 1 min; after treatment, cooling to room temperature to obtain a stabilized steel wire;
carrying out cold drawing on the stabilized steel wire to obtain a cold drawn steel wire; the drawing speed of the cold-drawn monofilament is 60mm/min, and the cold-drawing rate is 1%;
arranging the three cold-drawn steel wires on a shaping disc as shown in fig. 4, connecting the shaping disc into a stranding machine through a restriction opening, and rotating the steel wires to be spiral by using the stranding machine to obtain steel strands;
the steel strand is soaked through a U-shaped sleeve filled with a vinyl resin solution with the solid content of 60% to obtain a resin-coated steel strand; the speed of the steel strand passing through the U-shaped sleeve is 1.5 mm/min;
enabling the resin-coated steel strand to pass through a fiber weaving machine, wherein a fiber bundle is a glass fiber bundle (GFRP fiber bundle) with the diameter of 3mm and 4mm, and the fiber bundle is wrapped on the steel strand in a unidirectional and continuous way at an angle of 45 degrees, and the thickness of the wrapped fiber bundle is 4 mm;
placing the steel strand wrapped by the FRP fiber bundle in a mould pressing die, then supplementing resin into the mould pressing die by using a nozzle until the mould is full, and then sequentially placing the mould pressing die in a first drying oven and a second drying oven for heating and curing, wherein the first drying oven is heated and pressurized to 10MPa, heated to 120 ℃, and preheated for 10 min; heating the second oven to 200 deg.C, maintaining for 1min, and curing;
and immediately naturally cooling the cured composite reinforcement at room temperature to obtain the 1X 3 steel strand-FRP composite reinforcement.
The performance of the 1 × 3 steel strand-FRP composite bar prepared in this comparative example was measured, and the measurement results are shown in table 5.
Table 5 results of performance tests of comparative example 1
As can be seen from Table 5, the mechanical properties of the steel strand-FRP composite bar which is not cooled and compacted are obviously reduced, so that the cooling and compaction play an important role in ensuring the quality of the steel strand.
Comparative example 2
Selecting a nicked steel wire with the diameter of 5mm, soaking an untreated steel wire in a 15% hydrogen peroxide aqueous solution at the temperature of 25 ℃, slowly stirring while soaking for 45min, observing that no bubbles emerge from the solution, stopping soaking, and naturally drying the steel wire at room temperature until no water exists on the surface after soaking to obtain the pretreated steel wire;
placing the pretreated steel wire in a muffle furnace, heating to 450 ℃ from room temperature at a heating rate of 7 ℃/min, then heating to 850 ℃ at a heating rate of 12 ℃/min, and keeping the temperature for 1 min; after treatment, cooling to room temperature to obtain a stabilized steel wire;
carrying out cold drawing on the stabilized steel wire to obtain a cold drawn steel wire; the drawing speed of the cold-drawn monofilament is 70mm/min, and the cold-drawing rate is 1%;
arranging seven cold-drawn steel wires on a shaping disc as shown in fig. 5, connecting the seven cold-drawn steel wires into a stranding machine through a restriction opening, and rotating the steel wires to be spiral by using the stranding machine to obtain steel strands;
the steel strand is soaked through a U-shaped sleeve filled with a vinyl resin solution with the solid content of 60% to obtain a resin-coated steel strand; the speed of the steel strand passing through the U-shaped sleeve is 2 mm/s;
enabling the resin-coated steel strand to pass through a fiber weaving machine, wherein a glass fiber bundle (GFRP fiber bundle) with the diameter of 4mm is selected as the fiber bundle, the fiber bundle is wound and coated on the steel strand in a unidirectional and continuous mode at the angle of 45 degrees, and the thickness of the fiber bundle is 4 mm;
placing the steel strand wrapped by the FRP fiber bundle in a mould pressing die, then supplementing resin into the mould pressing die by using a nozzle until the mould is full, and then sequentially placing the mould pressing die in a first drying oven and a second drying oven for heating and curing, wherein the first drying oven does not pressurize, the temperature is raised to 80 ℃, and the preheating is kept for 4 min; heating the second oven to 100 deg.C, maintaining for 1min, and curing;
immediately putting the cured composite bar into a low-temperature box, setting the temperature at-5 ℃, and cooling to-5 ℃ at the cooling rate of 14 ℃/min to obtain the 1 multiplied by 7 steel strand-FRP composite bar.
The performance of the 1 × 7 steel strand-FRP composite bar prepared in this comparative example was measured, and the measurement results are shown in table 6.
Table 6 results of performance tests of comparative example 2
As can be seen from Table 6, the mechanical properties of the steel strand-FRP composite bar prepared by the comparative example are far lower than those of the examples, but still meet the regulations; in the temperature rise curing stage, the temperature and the pressure do not meet the requirements, so that the resin and the fiber bundles on the surface of the composite bar are not uniformly cured, the local steel strand is exposed, and the durability of the composite bar in use can be greatly reduced.
Comparative example 3
Selecting a nicked steel wire with the diameter of 5mm, soaking an untreated steel wire in a 15% hydrogen peroxide aqueous solution at the temperature of 25 ℃, slowly stirring while soaking for 45min, observing that no bubbles emerge from the solution, stopping soaking, and naturally drying the steel wire at room temperature until no water exists on the surface after soaking to obtain the pretreated steel wire;
placing the pretreated steel wire in a muffle furnace, heating to 830 ℃ from room temperature at a heating rate of 12 ℃/min, and keeping the temperature for 1 min; after treatment, cooling to room temperature to obtain a stabilized steel wire;
carrying out cold drawing on the stabilized steel wire to obtain a cold drawn steel wire; the drawing speed of the cold-drawn monofilament is 60mm/min, and the cold-drawing rate is 1%;
arranging the 19 cold-drawn steel wires on a shaping disc as shown in figure 6, connecting the shaping disc into a stranding machine through a restriction opening, and rotating the steel wires to be spiral by using the stranding machine to obtain steel strands;
the steel strand is soaked through a U-shaped sleeve filled with a vinyl resin solution with the solid content of 60% to obtain a resin-coated steel strand; the speed of the steel strand passing through the U-shaped sleeve is 2 mm/s;
enabling the resin-coated steel strand to pass through a fiber weaving machine, wherein a glass fiber bundle (GFRP fiber bundle) with the diameter of 4mm is selected as the fiber bundle, the fiber bundle is wound and coated on the steel strand in a unidirectional and continuous mode at the angle of 45 degrees, and the thickness of the fiber bundle is 4 mm;
placing the steel strand wrapped by the FRP fiber bundle in a mould pressing die, then supplementing resin into the mould pressing die by using a nozzle until the mould is full, and then sequentially placing the mould pressing die in a first drying oven and a second drying oven for heating and curing, wherein the first drying oven is heated and pressurized to 10MPa, heated to 120 ℃, and preheated for 10 min; heating the second oven to 200 deg.C, maintaining for 1min, and curing;
immediately putting the cured composite bar into a low-temperature box, setting the temperature at-5 ℃, and cooling to-5 ℃ at the cooling rate of 16 ℃/min to obtain the 1 × 19 steel strand-FRP composite bar.
The performance of the 1 × 19 steel strand-FRP composite bar prepared in this comparative example was measured, and the measurement results are shown in table 7.
Table 7 results of performance tests of comparative example 3
As can be seen from Table 7, in the comparative example, the stabilization treatment is not carried out in a sectional heating manner, the temperature is directly and rapidly increased to the forming, and the mechanical properties of the steel strand are greatly reduced, because the temperature is increased too fast in the initial heating stage, the local heating of the steel wire is not uniform, and the initial crack is generated; cr in steel at later stage of temperature rise23C6The solvent is not sufficiently dissolved, and therefore, the stabilization treatment by the stepwise temperature increase method of the present invention is required.
The steel strand-FRP composite rib is suitable for steel strand-FRP composite ribs prepared from various steel wire cores, and can solve the problems of poor corrosion resistance, low elastic modulus of FRP materials, high brittleness and the like of the existing steel strands, so that the performance of the composite rib can meet the standard requirements, and the steel wire cores with different shapes and sizes are designed according to requirements. Therefore, the utility model effectively overcomes the defects of the prior art and has higher utilization value.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A system for preparing a steel strand-FRP composite bar is characterized by comprising a strand machine, a U-shaped sleeve and a fiber braiding machine which are sequentially arranged.
2. The system of claim 1, wherein the outlet of the stranding machine, the two ports of the U-shaped sleeve, and the inlet of the fiber braiding machine are on the same horizontal line.
3. The system of claim 1, wherein the end near the U-shaped sleeve is the back end of the stranding machine; the system also comprises a shaping disc arranged at the front end of the stranding machine.
4. The system of claim 3, wherein the shaped disk is uniformly provided with a plurality of through holes in the interior thereof.
5. The system of claim 4, wherein the number of through holes is 2-19.
6. The system of claim 4 or 5, wherein the diameter of the through hole is 4-6 mm.
7. The system of claim 3, further comprising a traction sheave disposed at a front end of the sizing disc; and a plurality of monofilament steel wire rods are fixed on the traction wheel disc.
8. The system of claim 1, wherein the U-shaped sleeve has a diameter of 22-26 mm.
9. The system of claim 1, further comprising an oven disposed at a rear end of the fiber braiding machine.
10. The system of claim 9, wherein the ovens comprise a first oven and a second oven arranged in series; the first oven is adjacent to the fiber weaving machine.
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