CN215549854U - Rope saw with ultrasonic vibration mechanism - Google Patents
Rope saw with ultrasonic vibration mechanism Download PDFInfo
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- CN215549854U CN215549854U CN202122206854.3U CN202122206854U CN215549854U CN 215549854 U CN215549854 U CN 215549854U CN 202122206854 U CN202122206854 U CN 202122206854U CN 215549854 U CN215549854 U CN 215549854U
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- ultrasonic vibration
- portal frame
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- driving wheel
- switch
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Abstract
The utility model discloses a rope saw with an ultrasonic vibration mechanism, which comprises a portal frame, wherein fixed grooves are formed in the middle parts of two sides of the portal frame, a screw rod is rotatably connected to the middle part of each fixed groove, a plurality of sleeves are in threaded connection with the surface of the screw rod, a connecting block is fixedly connected to the middle part of each sleeve, a mounting frame is connected to one side, away from each sleeve, of each connecting block, a fixed block is fixedly mounted on one side, close to a driving wheel, of the back surface of each mounting frame, adjusting motors are fixedly mounted on two sides of the top end of the portal frame, a small wheel cylinder is mounted on one side, close to a driven wheel, of the bottom of each mounting frame, a mounting disc is fixedly connected to one side of the inner wall of each small wheel cylinder, and an ultrasonic vibration rod is fixedly mounted in the middle part of each mounting disc, the efficiency of the rope saw is improved, and the loss of the rope saw to the thin rope is reduced.
Description
Technical Field
The utility model relates to the field of concrete processing, in particular to a wire saw with an ultrasonic vibration mechanism.
Background
The rope saw is a cutting and dismantling tool for mines, rough materials, arc plates, large stone materials, thick concrete, irregular concrete reinforcing steel bars, bridge roads and the like. The installation is convenient, the use method is flexible, and transverse cutting and vertical cutting can be performed. The composition of the equipment structure and the classification of the rope saw can be understood as follows. The wire saw machine is a machine produced by adopting a wire saw mode, is convenient for processing certain stones, and improves the production efficiency in related fields.
The existing rope sawing machine generally adopts single-strand or multi-strand thin ropes for cutting, and in the actual use process, the cutting efficiency of the thin ropes moving at high speed is limited, so that the cutting efficiency of the whole rope sawing machine is lower, and the consumption degree of the thin ropes is larger.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a rope saw with an ultrasonic vibration mechanism, which aims to solve the problems that the existing rope saw in the background art generally adopts single-strand or multi-strand thin ropes for cutting, the cutting efficiency of the thin ropes moving at high speed is limited in the actual use process, the cutting efficiency of the whole rope saw is lower, and the loss degree of the thin ropes is higher.
In order to achieve the purpose, the utility model provides the following technical scheme: a rope saw with an ultrasonic vibration mechanism comprises a portal frame, wherein fixed grooves are formed in the middle of two sides of the portal frame, a lead screw is rotatably connected to the middle of each fixed groove, a plurality of sleeves are connected to the surface of the lead screw in a threaded manner, a connecting block is fixedly connected to the middle of each sleeve, a mounting frame is connected to one side, away from each sleeve, of each connecting block, driven wheels are rotatably connected to three corners of the mounting frame, a driving wheel is rotatably connected to the other corner of the mounting frame, a plurality of thin ropes are wound on the surface of the driving wheel and are in transmission connection with the three driven wheels through the thin ropes, a fixed block is fixedly mounted on one side, close to the driving wheel, of the back of the mounting frame, a driving motor is mounted in the middle of the fixed block, the output end of the driving motor is fixedly connected with the driving wheel, and adjusting motors are fixedly mounted on two sides of the top end of the portal frame, one side of adjusting motor is connected with the speed reducer, the mounting bracket bottom is close to one side from the driving wheel and installs a truckle section of thick bamboo, one side fixedly connected with mounting disc of truckle section of thick bamboo inner wall, the middle part fixed mounting of mounting disc has ultrasonic vibration stick, the bottom fixed mounting of portal frame one side has flush mounting plate of switch.
As a preferred technical scheme of the present invention, a driving motor switch, an adjusting motor switch and a vibrating rod switch are disposed on a surface of the switch panel, and the driving motor, the adjusting motor and the ultrasonic vibrating rod are electrically connected to an external power supply through the driving motor switch, the adjusting motor switch and the vibrating rod switch, respectively.
As a preferred technical scheme of the utility model, the cutting table is installed at the top of the portal frame, and the two sides of the bottom end of the portal frame are fixedly connected with the fixing pieces.
As a preferable technical scheme of the utility model, the output end of the adjusting motor is fixedly connected with the input end of the speed reducer, and the output end of the speed reducer is fixedly connected with the top of the screw rod.
As a preferred technical scheme of the utility model, three driven wheels and one driving wheel are arranged in pairwise symmetry, and the surface of the small wheel cylinder is in contact with the thin rope.
As a preferable technical scheme of the utility model, a tensioning wheel is installed at the top of the portal frame, and protective partition frames are installed on both sides of the front surface of the installation frame.
Compared with the prior art, the utility model has the beneficial effects that:
set up the portal frame, a mounting bracket, the action wheel, from the driving wheel, driving motor and a steamboat section of thick bamboo, steamboat section of thick bamboo internally mounted ultrasonic vibration stick, start driving motor and drive the action wheel and rotate, from the driving wheel rotation under the string transmission effect, ultrasonic vibration stick work can make a steamboat section of thick bamboo produce ultrasonic vibration, the ultrasonic wave produces the sympathetic response, make a plurality of strings can constantly shake when cutting the stone under ultrasonic wave production, beat the stone surface, improve the efficiency of rope saw, and reduced the consume of rope saw to the string, excellent in use effect.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
fig. 4 is an internal structural view of the small wheel cylinder of the present invention.
In the figure: 1. a gantry; 2. a mounting frame; 3. a driving wheel; 4. a driven wheel; 5. adjusting the motor; 6. a screw rod; 7. cutting table; 8. a string; 9. a tension wheel; 10. a protective bulkhead; 11. a switch panel; 12. a fixing sheet; 13. fixing grooves; 14. a sleeve; 15. connecting blocks; 16. a small wheel cylinder; 17. a speed reducer; 18. a drive motor; 19. a fixed block; 20. mounting a disc; 21. an ultrasonic vibration rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the utility model provides a rope saw with an ultrasonic vibration mechanism, which comprises a portal frame 1, wherein fixing grooves 13 are formed in the middle parts of two sides of the portal frame 1, a screw rod 6 is rotatably connected to the middle parts of the fixing grooves 13, a plurality of sleeves 14 are in threaded connection with the surface of the screw rod 6, a connecting block 15 is fixedly connected to the middle part of each sleeve 14, an installation frame 2 is connected to one side of each connecting block 15, which is far away from each sleeve 14, three corners of the installation frame 2 are rotatably connected with driven wheels 4, the other corner of the installation frame 2 is rotatably connected with a driving wheel 3, a plurality of thin ropes 8 are wound on the surface of the driving wheel 3, the driving wheel 3 is in transmission connection with the three driven wheels 4 through the plurality of thin ropes 8, a fixing block 19 is fixedly installed on one side, which is close to the driving wheel 3, a driving motor 18 is installed in the middle part of the fixing block 19, and the output end of the driving motor 18 is fixedly connected with the driving wheel 3, an adjusting motor 5 is fixedly installed on both sides of the top end of a portal frame 1, a speed reducer 17 is connected to one side of the adjusting motor 5, a small wheel cylinder 16 is installed on one side, close to a driven wheel 4, of the bottom of an installation frame 2, a mounting disc 20 is fixedly connected to one side of the inner wall of the small wheel cylinder 16, an ultrasonic vibration rod 21 is fixedly installed in the middle of the mounting disc 20, a switch panel 11 is fixedly installed at the bottom of one side of the portal frame 1, after a power supply is switched on, a driving motor 18 is started through the switch panel 11 to operate, the driving wheel 3 is driven by the driving motor 18 to rotate, three driven wheels 4 rotate under the transmission action of a thin rope 8, then the adjusting motor 5 is started through the switch panel 11, the speed reducer 17 drives the speed reducer 17 to rotate, the lead screw 6 is driven by the speed reducer 17, a sleeve 14 on the surface moves up and down when the lead screw 6 rotates, so that a connecting block 15 and the whole installation frame 2 move up and down, the thin rope 8 moving at a high speed can contact with a product to perform rope sawing work, during the rope saw, start a small wheel section of thick bamboo 16 internally mounted ultrasonic vibration stick 21, a small wheel section of thick bamboo 16 and string 8 surface contact, the ultrasonic wave produces the sympathetic response for a plurality of strings 8 can constantly shake when cutting the stone under the ultrasonic wave produces, beat the stone surface, improve the efficiency of rope saw greatly, reduce the consume of string 8.
The surface of the switch panel 11 is provided with a driving motor switch, an adjusting motor switch and a vibrating rod switch, the driving motor 18, the adjusting motor 5 and the ultrasonic vibrating rod 21 are respectively electrically connected with an external power supply through the driving motor switch and the adjusting motor switch and the vibrating rod switch, the switch panel 11 is used for respectively controlling the driving motor 18, the adjusting motor 5 and the ultrasonic vibrating rod 21, the top of the portal frame 1 is provided with a cutting table 7, both sides of the bottom end of the portal frame 1 are fixedly connected with fixing plates 12, the cutting table 7 is used for placing cut articles, the output end of the adjusting motor 5 is fixedly connected with the input end of a speed reducer 17, the output end of the speed reducer 17 is fixedly connected with the top of a screw rod 6, the adjusting motor 5 drives the speed reducer 17 to rotate, and then can drive the screw rod 6 to rotate, a product processed during use is placed above the cutting table 7, and the driving motor 18 is started to operate, driving motor 18 drives action wheel 3 and rotates, three 4 rotations from the driving wheel under the 8 transmission effects of string, later through switch panel 11 start-up adjusting motor 5, adjusting motor 5 drives speed reducer 17 and rotates, speed reducer 17 makes lead screw 6 rotate, sleeve 14 on surface reciprocates when lead screw 6 rotates, make connecting block 15 and whole mounting bracket 2 reciprocate, mounting bracket 2 moves down and makes the string 8 of high-speed removal can carry out the rope saw work with the product contact.
Three from driving wheel 4 and the setting of 3 bisymmetry of a action wheel, the surface and the string 8 of a small wheel section of thick bamboo 16 contact, during the vibration of the inside ultrasonic vibration stick 21 of a small wheel section of thick bamboo 16, can the ultrasonic wave produce the sympathetic response, make a plurality of strings 8 that distribute can constantly shake when cutting the stone under ultrasonic wave production, beat the stone surface, and the efficiency is improved, during the rope saw, start 16 internally mounted ultrasonic vibration sticks 21 of a small wheel section of thick bamboo, the work of ultrasonic vibration stick 21 can make a small wheel section of thick bamboo 16 produce ultrasonic vibration, small wheel section of thick bamboo 16 and string 8 surface contact, ultrasonic wave production sympathetic response makes a plurality of strings 8 can constantly shake when cutting the stone under ultrasonic wave production, and then improve the efficiency of rope saw.
Tensioning wheel 9 is installed at the top of portal frame 1, and protection bulkhead 10 is all installed to the positive both sides of mounting bracket 2, and protection bulkhead 10 prevents to cause the injury to the external world when rotating from driving wheel 4 and action wheel 3.
When the rope sawing machine with the ultrasonic vibration mechanism is used, after a power supply is switched on, a product to be processed is placed above a cutting table 7, a driving motor 18 is started to operate through a switch panel 11, the driving motor 18 drives a driving wheel 3 to rotate, three driven wheels 4 rotate under the transmission action of a thin rope 8, then an adjusting motor 5 is started through the switch panel 11, the adjusting motor 5 drives a speed reducer 17 to rotate, the speed reducer 17 enables a screw rod 6 to rotate, a sleeve 14 on the surface moves up and down when the screw rod 6 rotates, a connecting block 15 and the whole mounting rack 2 move up and down, when the mounting rack 2 moves down, the thin rope 8 moving at a high speed can be in contact with the product to perform rope sawing work, when the rope sawing is performed, an ultrasonic vibration rod 21 is installed inside a small wheel cylinder 16 and can be used for generating ultrasonic vibration when the ultrasonic vibration rod 21 works, the small wheel cylinder 16 is in contact with the surface of the thin rope 8, the ultrasonic wave produces the sympathetic response for a plurality of strings 8 can constantly shake when cutting the stone under ultrasonic wave production, beat the stone surface, improve the efficiency of rope saw greatly, and can effectively reduce the consume of rope saw to strings 8, excellent in use effect.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.
Claims (6)
1. The utility model provides a wire saw with ultrasonic vibration mechanism, includes portal frame (1), its characterized in that: the middle parts of two sides of the portal frame (1) are respectively provided with a fixing groove (13), the middle part of each fixing groove (13) is rotatably connected with a lead screw (6), the surface of each lead screw (6) is in threaded connection with a plurality of sleeves (14), the middle part of each sleeve (14) is fixedly connected with a connecting block (15), one side, far away from each sleeve (14), of each connecting block (15) is connected with a mounting rack (2), three corners of each mounting rack (2) are respectively rotatably connected with a driven wheel (4), the other corner of each mounting rack (2) is rotatably connected with a driving wheel (3), the surface of each driving wheel (3) is wound and connected with a plurality of thin ropes (8), the driving wheel (3) is in transmission connection with the three driven wheels (4) through the plurality of thin ropes (8), one side, close to the driving wheel (3), of the back of each mounting rack (2) is fixedly provided with a fixing block (19), the utility model discloses a driving wheel, including mounting bracket (2), driving motor (18), the equal fixed mounting in both sides on portal frame (1) top has accommodate motor (5), one side of accommodate motor (5) is connected with speed reducer (17), a small pulley section of thick bamboo (16) is installed near one side from driving wheel (4) in mounting bracket (2) bottom, one side fixedly connected with mounting disc (20) of a small pulley section of thick bamboo (16) inner wall, the middle part fixed mounting of mounting disc (20) has ultrasonic vibration stick (21), the bottom fixed mounting of portal frame (1) one side has flush mounting plate of switch (11).
2. The rope saw with the ultrasonic vibration mechanism as claimed in claim 1, wherein: the surface of flush mounting plate of switch (11) is equipped with driving motor switch, adjustment motor switch and vibrting spear switch, just driving motor (18), adjustment motor (5) and ultrasonic vibration stick (21) are respectively through driving motor switch, adjustment motor switch and vibrting spear switch and external power supply electric connection.
3. The rope saw with the ultrasonic vibration mechanism as claimed in claim 1, wherein: cutting bed (7) are installed at the top of portal frame (1), equal fixedly connected with stationary blade (12) in both sides of portal frame (1) bottom.
4. The rope saw with the ultrasonic vibration mechanism as claimed in claim 1, wherein: the output end of the adjusting motor (5) is fixedly connected with the input end of the speed reducer (17), and the output end of the speed reducer (17) is fixedly connected with the top of the screw rod (6).
5. The rope saw with the ultrasonic vibration mechanism as claimed in claim 1, wherein: the three driven wheels (4) and the driving wheel (3) are arranged in a pairwise symmetrical mode, and the surface of the small wheel cylinder (16) is in contact with the thin rope (8).
6. The rope saw with the ultrasonic vibration mechanism as claimed in claim 1, wherein: tensioning wheels (9) are installed at the top of the portal frame (1), and protective partition frames (10) are installed on two sides of the front face of the installation frame (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122206854.3U CN215549854U (en) | 2021-09-13 | 2021-09-13 | Rope saw with ultrasonic vibration mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122206854.3U CN215549854U (en) | 2021-09-13 | 2021-09-13 | Rope saw with ultrasonic vibration mechanism |
Publications (1)
Publication Number | Publication Date |
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CN215549854U true CN215549854U (en) | 2022-01-18 |
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Family Applications (1)
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CN202122206854.3U Active CN215549854U (en) | 2021-09-13 | 2021-09-13 | Rope saw with ultrasonic vibration mechanism |
Country Status (1)
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CN (1) | CN215549854U (en) |
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2021
- 2021-09-13 CN CN202122206854.3U patent/CN215549854U/en active Active
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