CN215549493U

CN215549493U - Sleeper production is with pouring vibrating device

Info

Publication number: CN215549493U
Application number: CN202121821559.2U
Authority: CN
Inventors: 方立胜; 付俊; 熊飞
Original assignee: Wuhan Silibo Rail Equipment Co ltd
Current assignee: Wuhan Silibo Rail Equipment Co ltd
Priority date: 2021-08-05
Filing date: 2021-08-05
Publication date: 2022-01-18
Anticipated expiration: 2031-08-05

Abstract

The utility model relates to the technical field of vibrating equipment, and particularly discloses a pouring vibrating device for sleeper production, which comprises two fixing plates, a pouring mold and a top plate fixed at the tops of the two fixing plates, wherein a servo motor is installed on one fixing plate, a power output shaft of the servo motor movably penetrates through the fixing plates and is fixedly connected with a lead screw, a rod body of the lead screw is provided with a movable sleeve block, and the top of the movable sleeve block is provided with a vibrating motor; the vibrating bar device can effectively drive the whole device to move above the pouring mould, further can effectively replace the operation mode that workers manually move the vibrating motor, achieves the purpose of time saving and labor saving, and can drive the vibrating bar to change the position in the pouring mould through the movable sleeve block when in use, so that a plurality of positions in the pouring mould can be vibrated through the vibrating bar, the dense combination of concrete is ensured, and the finished product quality of a sleeper is ensured.

Description

Sleeper production is with pouring vibrating device

Technical Field

The utility model relates to the technical field of vibrating equipment, in particular to a pouring vibrating device for sleeper production.

Background

The sleeper is a concrete sleeper made by mixing a certain amount of steel fibers into concrete.

The production of the sleeper is the same as the production of building materials, concrete needs to be poured into a mould, and then a vibrating device is used for tamping to remove air bubbles in the concrete, so that the concrete is combined compactly, the phenomena of honeycomb pitted surface and the like of the concrete are eliminated, the strength of the sleeper is improved, and the quality of the sleeper is ensured. The operation of current vibrating device is comparatively inconvenient when using, because the mould of production sleeper is more, and vibrating device's length is limited, just at this moment just needs the continuous removal vibrating device of staff to come to vibrate the operation to the mould of different positions, this kind of mode is wasted time and energy and to the mould in the concrete vibrate the effect relatively poor, is unfavorable for the quick and production that has the quality of sleeper.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides a pouring vibrating device for sleeper production, and the design scheme has the advantage of conveniently vibrating concrete in moulds at different positions, and solves the problems that the concrete in the mould is not conveniently vibrated and the vibrating effect is poor in the prior art.

The pouring vibrating device for sleeper production comprises two fixing plates, a pouring mold and a top plate fixed at the tops of the two fixing plates, wherein a servo motor is mounted on one fixing plate, a power output shaft of the servo motor movably penetrates through the fixing plates and is fixedly connected with a lead screw, a rod body of the lead screw is provided with a movable sleeve block, a vibrating motor is mounted at the top of the movable sleeve block, and the vibrating motor comprises a connecting hose and a vibrating rod which are connected with the vibrating motor; the cleaning device comprises a movable sleeve block, a fixed disc, a cleaning sheet, a limiting plate and a cleaning sheet, wherein the fixed disc is fixed on two sides of the bottom of the movable sleeve block; the back of the bottom of the movable sleeve block is also provided with a telescopic cylinder, the bottom of a power output shaft of the telescopic cylinder is fixedly connected with a fixed block, and the left side and the right side of the front of the fixed block are both fixed with clamping plates; and the bottom of one side, which is far away from each other, of each of the two fixing plates is provided with a travelling wheel.

As a further improvement of the utility model, buffer springs are fixed in the middle of the inner cavity of the limiting plate at equal intervals along the ring shape, one end of each of the buffer springs, which is far away from the inner wall of the limiting plate, is fixedly connected with a fixing ring, and buffer bulges made of rubber are uniformly fixed on the inner wall of the fixing ring.

Above-mentioned technical scheme, through above-mentioned structure, at the vibrting spear during operation, can restrict the home range of vibrting spear, avoid the shake by a wide margin of vibrting spear to can also give a better cushioning effect of vibrting spear, guarantee the normal use of vibrting spear.

As a further improvement of the utility model, the connecting hose and the vibrating rod sequentially penetrate through the through hole and the fixing ring from top to bottom, the tube body of the connecting hose is positioned between the two clamping plates and is far away from the inner wall of the through hole, and the tube body of the vibrating rod is far away from the buffering bulge.

Above-mentioned technical scheme can reserve the activity space for coupling hose and vibrting spear.

The clamping device is further improved in that a fastening bolt penetrates through the clamping plate in a threaded manner, a pressing plate is fixed to the end of the fastening bolt, a wedge plate is fixed to the inner side of the other clamping plate, an arc groove matched with the connecting hose in size is formed in the wedge plate, and the connecting hose is attached to the arc groove.

Above-mentioned technical scheme through removable mode fixed connection hose, can conveniently take out the vibrting spear from fixed disk and limiting plate, can make things convenient for the later stage to maintain the vibrting spear.

As a further improvement of the utility model, the cleaning sheet is inclined, and the bottom of the cleaning sheet is in the same vertical line with the surface of the vibrating rod.

Above-mentioned technical scheme, the cleaning sheet can scrape off the residue on vibrting spear surface.

As a further improvement of the utility model, the pouring mold is arranged at the bottom between the two fixed plates, and the bottom of the vibrating rod is placed in the pouring mold.

Above-mentioned technical scheme can make things convenient for the device to remove and vibrate the concrete in the mould in the top of pouring the mould.

As a further improvement of the utility model, a connecting plate is fixed between the two fixing plates and at a position close to the bottom, and the top of the connecting plate is provided with a movable groove which is convenient for the vibrating rod to move.

Above-mentioned technical scheme can guarantee the stability between two fixed plates.

As a further improvement of the utility model, the top of the movable sleeve block is fixedly connected with a limiting rod, and the top of the limiting rod is connected in a sliding groove formed in the bottom of the top plate in a sliding manner.

Above-mentioned technical scheme can guarantee the stability of activity nest block in the removal.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the vibrating bar, the whole device can be effectively driven to move above the pouring mold through the designed structures such as the fixing plate, the walking wheels, the servo motor, the screw rod and the movable sleeve block, the operating mode that workers manually move the vibrating motor can be effectively replaced, the purposes of time saving and labor saving are achieved, and the vibrating bar can be driven to change the position in the pouring mold through the movable sleeve block when the vibrating bar is used, so that multiple positions in the pouring mold can be vibrated through the vibrating bar, the dense combination of concrete is guaranteed, and the finished product quality of the sleeper is guaranteed.

2. According to the vibrating bar cleaning device, due to the designed fixed disc and the cleaning sheet, when the whole vibrating bar is driven to lift through the telescopic cylinder, residues adhered to the vibrating bar can be effectively scraped through the cleaning sheet, so that the cleanliness of the vibrating bar can be ensured, and the subsequent use is facilitated; by the designed limiting plate, the buffering spring, the fixing ring and the buffering bulge, the vibrating rod can be effectively limited and stabilized to a certain extent during operation of the vibrating rod, and the problem of accidents caused by large-amplitude shaking of the vibrating rod is avoided; through the telescopic cylinder, the clamping plate, the fastening bolt, the wedged plate and other structures of the design, the connecting hose can be clamped and fixed, the whole vibrating rod can be driven to lift, and the device can be conveniently moved to the top of the next casting mold.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:

FIG. 1 is a schematic view of a front view of the present invention in a partial cross-sectional configuration;

FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;

FIG. 3 is a schematic sectional view of the fixing plate of the present invention;

FIG. 4 is a schematic cross-sectional view of a limiting plate according to the present invention;

FIG. 5 is a schematic top view of a limiting plate according to the present invention;

FIG. 6 is a schematic top view of the clamping plate of the present invention;

fig. 7 is a schematic top view of the connecting plate of the present invention.

In the figure: 1. a fixing plate; 2. a top plate; 3. pouring a mold; 4. a traveling wheel; 5. a servo motor; 6. a screw rod; 7. a movable sleeve block; 8. a vibration motor; 801. a connecting hose; 802. a vibrating rod; 9. a telescopic cylinder; 901. a fixed block; 10. fixing the rod; 11. fixing the disc; 1101. a through hole; 1102. a cleaning sheet; 12. a limiting plate; 1201. a buffer spring; 1202. a fixing ring; 1203. a buffer protrusion; 13. a connecting plate; 14. a clamping plate; 1401. fastening a bolt; 1402. a wedging plate.

Detailed Description

In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the utility model. That is, in some embodiments of the utility model, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.

In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.

Referring to fig. 1-7, the pouring vibrating device for sleeper production of the present invention comprises two fixing plates 1, a pouring mold 3 and a top plate 2 fixed on the top of the two fixing plates 1, wherein a servo motor 5 is installed on one fixing plate 1, a power output shaft of the servo motor 5 movably penetrates through the fixing plate 1 and is fixedly connected with a lead screw 6, a rod body of the lead screw 6 is provided with a movable sleeve block 7, a vibrating motor 8 is installed on the top of the movable sleeve block 7, and the vibrating motor 8 comprises a connecting hose 801 and a vibrating rod 802 connected with the vibrating motor; fixing rods 10 are fixed on two sides of the bottom of the movable sleeve block 7, a fixing disc 11 is fixed between the bottoms of the two fixing rods 10, a through hole 1101 is formed in the middle of an inner cavity of the fixing disc 11, a cleaning sheet 1102 is integrally formed on the top of the inner wall of the through hole 1101 along a ring shape, and a limiting plate 12 is fixedly connected to the bottom of the fixing disc 11; the back of the bottom of the movable sleeve block 7 is also provided with a telescopic cylinder 9, the bottom of a power output shaft of the telescopic cylinder 9 is fixedly connected with a fixed block 901, and the left side and the right side of the front of the fixed block 901 are both fixed with clamping plates 14; the bottom of one side of keeping away from each other of two fixed plates 1 all is provided with walking wheel 4.

Buffer springs 1201 are fixed in the middle of the inner cavity of the limiting plate 12 at equal intervals along the ring shape, one end of each of the buffer springs 1201, which is far away from the inner wall of the limiting plate 12, is fixedly connected with a fixing ring 1202, and buffer bulges 1203 made of rubber are uniformly fixed on the inner wall of the fixing ring 1202; through the structure, when the vibrating spear 802 works, the moving range of the vibrating spear 802 can be limited, the shaking of the vibrating spear 802 is avoided greatly, a good buffering effect can be given to the vibrating spear 802, and the normal use of the vibrating spear 802 is guaranteed.

The connecting hose 801 and the vibrating rod 802 sequentially penetrate through the through hole 1101 and the fixing ring 1202 from top to bottom, a hose body of the connecting hose 801 is located between the two clamping plates 14 and is far away from the inner wall of the through hole 1101, and a hose body of the vibrating rod 802 is far away from the buffering protrusion 1203; it is possible to leave a sufficient space for the connection hose 801 and the vibrating rod 802 to move.

A fastening bolt 1401 penetrates through the threads of one clamping plate 14, a pressing plate is fixed on the end of the fastening bolt 1401, a fitting plate 1402 is fixed on the inner side of the other clamping plate 14, an arc groove matched with the connecting hose 801 in size is formed in the fitting plate 1402, and the connecting hose 801 is attached to the arc groove; through removable mode fixed connection hose 801, can conveniently take out vibrating spear 802 from fixed disk 11 and limiting plate 12, can make things convenient for the later stage to maintain vibrating spear 802.

The cleaning sheet 1102 is inclined, and the bottom of the cleaning sheet 1102 is at the same vertical line with the surface of the vibrating rod 802; the cleaning sheet 1102 can scrape off residues on the surface of the vibratory rod 802.

The pouring mold 3 is arranged at the bottom between the two fixed plates 1, and the bottom of the vibrating rod 802 is arranged in the pouring mold 3; the device can be conveniently moved above the pouring mould 3 and vibrate the concrete in the mould.

A connecting plate 13 is fixed between the two fixed plates 1 and at a position close to the bottom, and a movable groove convenient for the vibrating rod 802 to move is formed in the top of the connecting plate 13; the stability between the two fixing plates 1 can be ensured.

The top of the movable sleeve block 7 is fixedly connected with a limiting rod, and the top of the limiting rod is slidably connected in a sliding groove formed in the bottom of the top plate 2; the stability of the movable sleeve block 7 in moving can be ensured.

When the device is used (working principle), the device is firstly pushed to move to the position above a pouring mold 3, then the telescopic cylinder 9 is started, the connecting hose 801 and the vibrating rod 802 are driven to move downwards by the telescopic cylinder 9, when the vibrating rod 802 moves downwards, the vibrating rod 802 can sequentially penetrate through the through hole 1101 and the fixing ring 1202 until the vibrating rod 802 is inserted into the pouring mold 3, then the vibrating motor 8 is started, the vibrating rod 802 vibrates in concrete in the pouring mold 3, then the servo motor 5 is started, the servo motor 5 drives the screw rod 6 to rotate, and further the movable sleeve block 7 is driven to do linear reciprocating motion on the screw rod 6, so that the vibrating rod 802 can be driven to change the position in the pouring mold 3, and further the vibrating effect of concrete at different positions in the pouring mold 3 is realized;

after concrete in one pouring mold 3 is vibrated, a worker can start the telescopic cylinder 9 to enable the telescopic cylinder 9 to stretch the vibrating rod 802 to be lifted, so that the vibrating rod 802 is separated from the pouring mold 3, when the vibrating rod 802 is lifted, the surface of the vibrating rod 802 can contact the cleaning sheet 1102, residues adhered to the vibrating rod 802 can be scraped through the scraping effect of the cleaning sheet 1102 on the vibrating rod 802, the cleanliness of the vibrating rod 802 is guaranteed, and the vibrating rod 802 can be conveniently used when entering the next pouring mold 3;

finally, the operator can push the device to move above the next casting mould 3 to be vibrated and carry out the vibrating operation by using the operation mode.

The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. The utility model provides a sleeper production is with pouring vibrating device, includes two fixed plates (1), pours mould (3) and fixes roof (2) at two fixed plates (1) tops, its characterized in that: a servo motor (5) is mounted on one fixing plate (1), a power output shaft of the servo motor (5) movably penetrates through the fixing plate (1) and is fixedly connected with a lead screw (6), a rod body of the lead screw (6) is provided with a movable sleeve block (7), a vibration motor (8) is mounted at the top of the movable sleeve block (7), and the vibration motor (8) comprises a connecting hose (801) and a vibrating rod (802) which are connected with the vibration motor; fixing rods (10) are fixed on two sides of the bottom of the movable sleeve block (7), a fixed disc (11) is fixed between the bottoms of the two fixing rods (10), a through hole (1101) is formed in the middle of an inner cavity of the fixed disc (11), cleaning sheets (1102) are integrally formed on the top of the inner wall of the through hole (1101) along a ring shape, and a limiting plate (12) is fixedly connected to the bottom of the fixed disc (11); a telescopic cylinder (9) is further mounted on the back of the bottom of the movable sleeve block (7), a fixed block (901) is fixedly connected to the bottom of a power output shaft of the telescopic cylinder (9), and clamping plates (14) are fixed to the left side and the right side of the front of the fixed block (901); and the bottom of one side, which is far away from each other, of each of the two fixing plates (1) is provided with a travelling wheel (4).

2. The casting and vibrating device for producing sleepers according to claim 1, wherein: buffer springs (1201) are fixed in the middle of an inner cavity of the limiting plate (12) at equal intervals along the ring shape, one end, far away from the inner wall of the limiting plate (12), of each buffer spring (1201) is fixedly connected with a fixing ring (1202), and buffering protrusions (1203) made of rubber are uniformly fixed on the inner wall of each fixing ring (1202).

3. The casting and vibrating device for producing sleepers according to claim 1, wherein: connecting tube (801) and vibrting spear (802) from top to bottom run through-hole (1101) and solid fixed ring (1202) in proper order, the body of connecting tube (801) is located between two grip blocks (14) and keeps away from the inner wall of through-hole (1101), buffering arch (1203) are kept away from to the barred body of vibrting spear (802).

4. The casting and vibrating device for producing sleepers according to claim 1, wherein: one clamping plate (14) is provided with a fastening bolt (1401) in a penetrating mode through threads, the end of the fastening bolt (1401) is fixedly provided with a pressing plate, the inner side of the other clamping plate (14) is fixedly provided with a conjunction plate (1402), an arc groove matched with a connecting hose (801) in size is formed in the conjunction plate (1402), and the connecting hose (801) is attached to the arc groove.

5. The casting and vibrating device for producing sleepers according to claim 1, wherein: the cleaning sheet (1102) is inclined, and the bottom of the cleaning sheet (1102) and the surface of the vibrating bar (802) are in the same vertical line.

6. The casting and vibrating device for producing sleepers according to claim 1, wherein: the pouring mold (3) is arranged at the bottom between the two fixing plates (1), and the bottom of the vibrating rod (802) is arranged in the pouring mold (3).

7. The casting and vibrating device for producing sleepers according to claim 1, wherein: two a connecting plate (13) is fixed between the fixing plates (1) and at a position close to the bottom, and a movable groove convenient for the vibrating rod (802) to move is formed in the top of the connecting plate (13).

8. The casting and vibrating device for producing sleepers according to claim 1, wherein: the top of the movable sleeve block (7) is fixedly connected with a limiting rod, and the top of the limiting rod is connected in a sliding groove formed in the bottom of the top plate (2) in a sliding mode.