CN215548717U - Pipeline welding robot - Google Patents
Pipeline welding robot Download PDFInfo
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- CN215548717U CN215548717U CN202121714981.8U CN202121714981U CN215548717U CN 215548717 U CN215548717 U CN 215548717U CN 202121714981 U CN202121714981 U CN 202121714981U CN 215548717 U CN215548717 U CN 215548717U
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Abstract
The utility model discloses a pipeline welding robot which comprises a portal frame, wherein the top of the portal frame is fixedly connected with a Z-axis moving mechanism, the bottom of the Z-axis moving mechanism is fixedly connected with a material taking robot body, the bottom of the material taking robot body is provided with a material disc, the bottom of the portal frame and the front side of the material disc are fixedly connected with a transmission belt, the top of the transmission belt is fixedly connected with a clamp, the front side of the transmission belt is fixedly connected with a welding robot body, and the right side of the material disc is fixedly connected with a controller. According to the utility model, through the matched use of the portal frame, the Z-axis moving mechanism, the material taking robot body, the material tray, the conveying belt, the clamp, the welding robot body and the controller, the device has compact space and small occupied area, the frame manipulator automatically grabs the base on the base warehouse, and synchronously rotates and positions the base in the process of placing and fixing the base, so that the automatic welding is realized, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to a pipeline welding robot.
Background
The pipeline is a device for conveying gas, liquid or fluid with solid particles, which is formed by connecting pipes, pipe connectors, valves and the like, generally, the fluid flows from a high-pressure part to a low-pressure part of the pipeline after being pressurized by a blower, a compressor, a pump, a boiler and the like, and can also be conveyed by utilizing the pressure or gravity of the fluid, the pipeline is widely used, is mainly used in water supply, water drainage, heat supply, gas supply, long-distance petroleum and natural gas conveying, agricultural irrigation, hydraulic engineering and various industrial devices, welding equipment is required in the processing of the pipeline, but the traditional welding equipment cannot automatically take materials and weld, so that the welding efficiency is low, and great inconvenience is brought to the welding work.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a pipeline welding robot which has the advantage of high efficiency and solves the problems that the traditional welding equipment cannot automatically take materials and weld, so that the welding efficiency is low and the welding work is greatly inconvenient.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a pipeline welding robot, includes the portal frame, the top fixedly connected with Z axle moving mechanism of portal frame, the robot body is got to Z axle moving mechanism's bottom fixedly connected with, the bottom of getting the robot body is provided with the charging tray, the bottom of portal frame just is located the front side fixedly connected with transmission band of charging tray, the top fixedly connected with anchor clamps of transmission band, the front side fixedly connected with welding robot body of transmission band, the right side fixedly connected with controller of charging tray.
Preferably, the height of the portal frame is 5700mm, and the portal frame is made of stainless steel.
Preferably, the welding host of the welding robot body is an Oufenis MIG welding machine, and the welding gun is a Bingal automatic welding gun.
Preferably, the material taking robot body adopts a library card robot KR5 ARC and uses EMD to perform automatic calibration.
Preferably, one side of the welding gun of the welding robot body is fixedly connected with an anti-collision sensor, and the other side of the welding gun of the welding robot body is fixedly connected with a gas pressure sensor.
Preferably, the transmission band adopts wire feeder VR4000 model, and wire feeder adopts four wheel drive.
Preferably, anchor clamps include grip roller, tube head fixation clamp and support cylinder, and tube head fixation clamp fixed connection is in the one end of transmission band, and the left side of tube head fixation clamp fixed connection grip roller, support cylinder and grip roller in proper order.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, through the matched use of the portal frame, the Z-axis moving mechanism, the material taking robot body, the material tray, the conveying belt, the clamp, the welding robot body and the controller, the device has compact space and small occupied area, the frame manipulator automatically grabs the base on the base warehouse, and synchronously rotates and positions the base in the process of placing and fixing the base, so that the automatic welding is realized, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
In the figure: 1. a gantry; 2. a Z-axis moving mechanism; 3. a material taking robot body; 4. a material tray; 5. a conveyor belt; 6. a clamp; 7. welding the robot body; 8. and a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The components of the present invention are all standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experimentation.
Referring to fig. 1, a pipeline welding robot, including a gantry 1, the height of the gantry 1 is 5700mm, and it is made of stainless steel, the top of the gantry 1 is fixedly connected with a Z-axis moving mechanism 2, the bottom of the Z-axis moving mechanism 2 is fixedly connected with a material taking robot body 3, the material taking robot body 3 adopts a library card robot KR5 ARC, it uses EMD to perform automatic calibration, it uses the library card low-load robot KR5 ARC with the highest cost performance, it has the longest service life and the longest maintenance price in the same kind of products, it is light, it is convenient to transport and install, it uses EMD to perform automatic calibration, even if it breaks down, it can ensure to restore to the available state quickly, the welding robot can realize welding control through off-line digital programming or teaching protocol through the built-in welding program package at the robot control end, the robot control system reduces the integration of automatic welding, Maintenance and maintenance cost, and simultaneously improve system efficiency and flexibility, the bottom of material taking robot body 3 is provided with charging tray 4, the bottom of portal frame 1 is located the front side fixedly connected with transmission band 5 of charging tray 4, transmission band 5 adopts the wire feeder VR4000 model, and the wire feeder adopts four-wheel drive, external wire feeder VR4000, comprehensive function and corresponding display are had, can directly feed back to the welding machine itself, the function that send a speed and can adjust (meter/minute) is had, during welding, select welding speed, equipment directly just calculates send a speed, once select send a speed after, other welding voltage parameters and current parameter are just automatic to be set for, the top fixedly connected with anchor clamps 6 of transmission band 5, anchor clamps 6 include centre gripping roller, tube head fixation clamp and support cylinder, tube head fixation clamp is fixedly connected in the one end of transmission band 5, and the left side of tube head fixation clamp is fixedly connected with centre gripping roller in proper order, The welding robot comprises a support cylinder and a clamping roller, a welding robot body 7 is fixedly connected to the front side of a transmission belt 5, a welding host of the welding robot body 7 is an Olympic MIG welding machine, a welding gun is a Bingal automatic welding gun, an anti-collision sensor is fixedly connected to one side of the welding gun of the welding robot body 7, a gas pressure sensor is fixedly connected to the other side of the welding gun, the Olympic MIG welding machine is a full-digital inverter welding machine and is provided with a microprocessor control, all welding data are processed in a centralized mode through the Olympic MIG welding robot, the whole welding process is controlled and monitored in a digital mode, the change of any welding process is responded quickly, the ideal welding effect is guaranteed, due to the fact that a monitoring system carries out digital comparison and timely adjustment on actual welding parameters and set parameters, the unequalized welding quality can be guaranteed, the best welding characteristic is achieved, and 400-ampere current can be provided, it is extensive to use, satisfy various harsh welding requirements, the welding machine is preceding in the welding, show the current value and the magnitude of voltage of settlement, in welding process, show actual welding current value and magnitude of voltage, the right side fixedly connected with controller 8 of charging tray 4, through portal frame 1, Z axle moving mechanism 2, get material robot body 3, charging tray 4, transmission band 5, anchor clamps 6, welding robot body 7 and controller 8's cooperation is used, make this device space compact, area is little, the frame manipulator is automatic snatchs the base on the base storehouse, simultaneously in-process laying and fixed baseplate, synchronous rotation and positioning base, realize automatic weld, and the production efficiency is improved.
The control mode of the utility model is automatically controlled by the controller 8, the control circuit of the controller 8 can be realized by simple programming of a person skilled in the art, the utility model belongs to the common knowledge in the field, and the utility model is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the utility model.
When the device is used, the main pipe of the water collecting pipe is hoisted and placed in the inner cavity of the clamp 6, the main pipe of the water collecting pipe is connected with the transmission belt 5 through the clamp 6, then the tapping position of the main pipe of the water collecting pipe is adjusted, the tapping axis of the main pipe of the water collecting pipe is always vertical to the working table surface (parallel to the up-down moving direction of the Z axis), and the error of the position is adjusted to be less than or equal to 0.1mm (the alignment of the main pipe of the water collecting pipe is completed by the cooperation of a manipulator, a tool and a person);
manually adjusting a welding robot body 7, taking three points at two ends and a middle position in the welding length direction, trial installing a base, ensuring that trial installation is smooth and the phenomena of shell clamping and no entering are not generated, synchronously adjusting the welding opening position of a main pipe of a water collecting pipe during trial installation, fixing the main pipe of the water collecting pipe (middle support and two ends are tightly pressed) according to process requirements after adjustment, trial installing again, and not generating the phenomena of shell clamping and no entering, or repeatedly adjusting (during initial debugging and application, after three-point trial installation at two ends and the middle position is successful, trial installing all welding holes again for ensuring reasonable matching of equipment and a welding process, manually trial installing the base, and ensuring the reliability of trial installation;
and recording the initial welding position and the final welding position, and pressing an automatic welding button to execute automatic welding.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a pipeline welding robot, includes portal frame (1), its characterized in that: the utility model discloses a portal frame's (1) top fixedly connected with Z axle moving mechanism (2), the bottom fixedly connected with of Z axle moving mechanism (2) gets material robot body (3), the bottom of getting material robot body (3) is provided with charging tray (4), the bottom of portal frame (1) just is located front side fixedly connected with transmission band (5) of charging tray (4), the top fixedly connected with anchor clamps (6) of transmission band (5), front side fixedly connected with welding robot body (7) of transmission band (5), the right side fixedly connected with controller (8) of charging tray (4).
2. The pipe welding robot of claim 1, wherein: the height of the portal frame (1) is 5700mm, and the portal frame is made of stainless steel.
3. The pipe welding robot of claim 1, wherein: the welding main machine of the welding robot body (7) is an Oufonies MIG welding machine, and the welding gun is a Bingal automatic welding gun.
4. The pipe welding robot of claim 1, wherein: get material robot body (3) and adopt storehouse card robot KR5 ARC, use EMD to carry out automatic calibration.
5. The pipe welding robot of claim 3, wherein: one side fixedly connected with anticollision sensor of welding robot body (7) welder, gaseous pressure sensor of opposite side fixedly connected with.
6. The pipe welding robot of claim 1, wherein: the transmission band (5) adopts a VR4000 model of a wire feeder, and the wire feeder is driven by four wheels.
7. The pipe welding robot of claim 1, wherein: anchor clamps (6) include grip roller, tube head fixation clamp and support cylinder, and tube head fixation clamp fixed connection is in the one end of transmission band (5), and the left side of tube head fixation clamp fixed connection grip roller, support cylinder and grip roller in proper order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121714981.8U CN215548717U (en) | 2021-07-27 | 2021-07-27 | Pipeline welding robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121714981.8U CN215548717U (en) | 2021-07-27 | 2021-07-27 | Pipeline welding robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215548717U true CN215548717U (en) | 2022-01-18 |
Family
ID=79828618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121714981.8U Active CN215548717U (en) | 2021-07-27 | 2021-07-27 | Pipeline welding robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215548717U (en) |
-
2021
- 2021-07-27 CN CN202121714981.8U patent/CN215548717U/en active Active
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