CN215544596U - Disk spring forced separator - Google Patents

Disk spring forced separator Download PDF

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Publication number
CN215544596U
CN215544596U CN202121772052.2U CN202121772052U CN215544596U CN 215544596 U CN215544596 U CN 215544596U CN 202121772052 U CN202121772052 U CN 202121772052U CN 215544596 U CN215544596 U CN 215544596U
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China
Prior art keywords
disc spring
processed
opening
detection
processing
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李春怀
苏飞
李逸哲
李刚
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Shanghai Chunsheng E & M Equipment Co ltd
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Shanghai Chunsheng E & M Equipment Co ltd
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Abstract

The utility model provides a disc spring forced sorting machine, which comprises a supporting shell, a feeding mechanism, a centering mechanism, a material stirring mechanism, a forced pressing mechanism, a detection mechanism, a control mechanism and a discharging mechanism, wherein a supporting surface is arranged on the supporting shell, an initial position, a processing position and a detection position are sequentially arranged on the supporting surface, the feeding mechanism, the centering mechanism, the material stirring mechanism, the forced pressing mechanism, the detection mechanism and the discharging mechanism are all arranged on the supporting shell, the feeding mechanism can convey a processed disc spring to the initial position, the centering mechanism can convey the processed disc spring on the initial position to the processing position, the material stirring mechanism can convey the processed disc spring on the processing position to the detection position, the forced pressing mechanism processes the processed disc spring on the processing position, the detection mechanism can detect the processed disc spring on the detection position and push the detected disc spring to the discharging mechanism through the material stirring mechanism to be discharged, the disc spring processed by the method has stable quality and high processing efficiency, and can meet the high-quality requirement of the market.

Description

Disk spring forced separator
Technical Field
The utility model relates to the technical field of machining, in particular to a disc spring strong pressure sorting machine.
Background
The disc spring has the characteristics of large rigidity, small installation space, short stroke, low noise and small vibration, and is widely applied to the fields of military industry, metallurgy, electric power, petrochemical industry, transportation and the like.
The spring pressure treatment is a processing technology which compresses the butterfly spring after heat treatment to the height or the pressure height under the working limit load, and temporarily compresses the butterfly spring once or for many times to the surface layer of the spring material to generate beneficial residual stress opposite to the working stress so as to achieve the main purpose of stabilizing the geometric dimension of the pressure spring. The existing dish spring forced-pressing processing operation is low in efficiency due to the fact that manual feeding is adopted, the dish spring forced-pressing is completed manually, the quality is unstable due to the influence of human factors of the dish spring forced-pressing operation, and the high-quality requirement of the market is difficult to meet.
Patent document CN112222333A discloses an automatic disc spring strong pressing machine for loading a servo device, comprising: frame, touch-sensitive screen, controller, drive support, pressure boost drive arrangement, pressing unit, workstation, tool groove, graduated disk, the controller is connected with touch-sensitive screen, pressure boost drive arrangement to drive pressure boost drive arrangement and drive the elevating movement of pressing unit, but this design still need be treated the pressure dish spring by operating personnel with the monolithic and place in the tool groove in the course of working, influences machining efficiency.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a disc spring strong pressure separator.
The utility model provides a disc spring strong pressure sorting machine which comprises a supporting shell, a feeding mechanism, a centering mechanism, a material poking mechanism, a strong pressure mechanism, a detection mechanism, a control mechanism and a discharging mechanism, wherein the feeding mechanism is arranged on the supporting shell;
the supporting shell is provided with a supporting surface, the supporting surface is sequentially provided with an initial position, one or more processing positions and a detection position, and the feeding mechanism, the centering mechanism, the material shifting mechanism, the forced pressing mechanism, the detection mechanism and the discharging mechanism are all arranged on the supporting shell;
the feeding mechanism is used for feeding the processed disc spring and can convey the processed disc spring to the initial position, the centering mechanism can convey the processed disc spring at the initial position to the processing position, the material poking mechanism can convey the processed disc spring at the processing position to the next processing position and/or to the detection position, the forced pressing mechanism can process the processed disc spring at the processing position, and the detection mechanism can detect the processed disc spring at the detection position and push the detected processed disc spring to the discharging mechanism through the material poking mechanism to be discharged;
the control mechanism is respectively and electrically connected with the feeding mechanism, the centering mechanism, the material shifting mechanism, the forced pressing mechanism and the detection mechanism.
Preferably, the feeding mechanism comprises a vibration assembly and a feeding chute, the feeding chute comprises an inlet end, an outlet end and a moving channel, the inlet end is connected with the outlet end through the moving channel, wherein the inlet end is higher than the outlet end;
the vibration subassembly can order about the feed chute vibration and then make the dish spring of being processed reach from entrance point through motion passageway, exit end initial position, control mechanism and vibration subassembly signal connection.
Preferably, the material stirring mechanism comprises a material stirring plate, a guide plate, a first sensor and a material stirring power assembly;
the material shifting plate and the guide plate are respectively arranged at two sides of the processing station, and one side of the material shifting plate, which is close to the processing station, is provided with material shifting notches which are in one-to-one correspondence with the processing station;
the material shifting plate can move between a first position and a second position under the driving of the material shifting power assembly, and the material shifting plate moves towards the first direction from the first position for a first distance, then enters a third position, and then moves towards the second direction for a second distance to reach the second position; when the kick-out plate moves towards the first direction at the second position, the kick-out plate moves towards the direction opposite to the first direction for a first distance and then moves towards the direction opposite to the second direction for a second distance and then returns to the first position, wherein:
the first direction is vertical to the guide plate, the second direction is parallel to the guide plate, and when the disc spring to be machined on the machining position is at the third position, one side of the disc spring to be machined is in contact with the guide plate and the other side of the disc spring to be machined enters the material poking notch; in the process of moving from the third position to the second position, the material shifting plate can drive the processed disc spring to move to the next processing position and/or detection position;
the control mechanism is respectively in signal connection with the first sensor and the material shifting power assembly.
Preferably, the distance between two adjacent processing positions and the distance between the processing position and the detection position are equal to the second distance;
the distance between the guide plate and the processing station can be adjusted;
the centers of the plurality of processing positions and the detection positions are all arranged on the same straight line;
the kick-out plate comprises a plurality of types with kick-out notches of different sizes, and the types can be selected according to the size of the disc spring to be processed so as to match different processing requirements.
Preferably, the guide plate is connected with a guide power assembly and can move between a fourth position and a fifth position under the driving of the guide power assembly;
when the kick-out plate is at the first position, the guide plate is at the fourth position;
when the kick-out plate is at the third position, the guide plate is at the fifth position, wherein the fourth position is farther away from the processed disc spring than the fifth position, and the guide power assembly is in signal connection with a control mechanism.
Preferably, the pressure mechanism comprises a pressure power assembly, a pressure head, a second sensor and a driving rod, and the pressure head is detachably mounted on the driving rod;
the strong pressure power assembly can drive the driving rod to drive the strong pressure head to move between a first height and a second height, wherein the strong pressure head does not contact the processed disc spring at the first height, and the strong pressure head processes the processed disc spring at the second height;
and the control mechanism is in signal connection with the strong pressure power assembly and the second sensor respectively.
Preferably, the strong pressure head can be replaced by different models so as to match different models of the processed disc springs.
Preferably, the detection mechanism comprises a detection power assembly, an output rod and a displacement sensor;
the detection power assembly is connected with one end of the output rod, the displacement sensor is installed at the other end of the output rod and located right above the detection position, the detection power assembly can drive the output rod to drive the displacement sensor to move along the vertical direction, and the displacement sensor is used for detecting the height of the processed disc spring.
Preferably, the discharging mechanism comprises a discharging groove, a first branch outlet, a first opening and closing member, a second branch outlet and a second opening and closing member;
one end of the discharge chute is connected with the detection position, and the other end of the discharge chute forms a third opening, wherein the first opening and the second opening are sequentially connected with the discharge chute, a first opening and closing member is arranged at the joint of the first opening and the discharge chute and can be switched to be communicated with the first opening or the third opening by adjusting the first opening and closing member, and a second opening and closing member is arranged at the joint of the second opening and the discharge chute and can be switched to be communicated with the second opening or the third opening by adjusting the second opening and closing member;
the control mechanism is respectively in signal connection with the first opening and closing member and the second opening and closing member.
Preferably, the centering mechanism, the material poking mechanism, the forced pressing mechanism and the detection mechanism are driven in any form of the following modes:
driving a motor;
driving by using an air cylinder;
and (5) driving the oil cylinder.
Compared with the prior art, the utility model has the following beneficial effects:
1. the disc spring processed by the method has stable quality, low manual participation and high processing efficiency, and can meet the high-quality requirement of the market.
2. The utility model can provide non-calibration system by replacing different kickoff plates, guide plates and strong pressure heads according to different requirements of customers, and has good universality.
3. According to the utility model, the processed disc spring is automatically fed, so that the structure is simple and the design is ingenious.
4. The movable shifting plate and the guide plate are arranged, and the disc spring is conveyed in the machining process in mutual action fit, so that the disc spring conveying device is simple in structure and ingenious in design.
5. The disc spring machining device has the advantages that the plurality of machining stations are sequentially arranged, and one disc spring can be sequentially machined on the plurality of machining stations in the machining process, so that the machining efficiency and the machining quality are improved.
6. The centers of the plurality of processing positions and the detection positions are all arranged on the same straight line, the structure is simple and compact, the setting can be carried out according to the actual application scene, the expansion is easy, the flexibility is good, and the universality is strong.
Drawings
Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic perspective view of the back side of the present invention;
fig. 2 is a schematic perspective view of the front surface of the present invention.
The figures show that:
control mechanism 7 of support housing 1
Supporting surface 2 discharge chute 8
The first branch outlet 9 of the processed disc spring 3
Second branch 10 of the kick-out plate 4
Third outlet 11 of guide plate 5
Kick-off gap 6 forced air cylinder 12
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the utility model, but are not intended to limit the utility model in any way. It should be noted that it would be obvious to those skilled in the art that various changes and modifications can be made without departing from the spirit of the utility model. All falling within the scope of the present invention.
The utility model provides a disc spring strong pressure sorting machine, which comprises a supporting shell 1, a feeding mechanism, a centering mechanism, a material poking mechanism, a strong pressure mechanism, a detection mechanism, a control mechanism 7 and a discharging mechanism, wherein the control mechanism 7 is respectively in signal connection with the feeding mechanism, the centering mechanism, the material poking mechanism, the strong pressure mechanism and the detection mechanism, and the control mechanism 7 controls the action of each mechanism according to signals fed back from each mechanism so as to realize the continuous processing of a processed disc spring 3.
Support and be provided with holding surface 2 on the casing 1, initial position, one or more add the station, detect the position have set gradually on the holding surface 2, support the support that casing 1 is used for whole equipment, the carrier of installation is provided for each mechanism, feed mechanism, well mechanism, group material mechanism, forced pressure mechanism, detection mechanism, discharge mechanism all install support on the casing 1, feed mechanism is used for being processed the feeding of dish spring 3 and can with it transports to be processed dish spring 3 initial position, feed mechanism includes vibration subassembly and feed chute, the feed chute includes entrance point, exit end and motion passageway, the entrance point passes through the motion passageway and connects the exit end, wherein the entrance point is higher than the exit end, whole feed chute is the tilt state, the vibration subassembly can order about the feed chute vibration and then make by processing dish spring 3 from the entrance point through motion passageway, motion passageway, The outlet end reaches the initial position, the control mechanism 7 is in signal connection with the vibration assembly, and the control mechanism 7 controls the vibration assembly to vibrate or stop vibrating according to the actual processing condition. The preferred miniature vibrating motor that adopts of vibration subassembly, drive whole feed chute when the vibration subassembly action and be in the state of micro-vibration, the dish spring 3 of being processed that is located the vibration inslot is in the vibration state, because whole feed chute has the angle of slope, consequently, the dish spring 3 of being processed under the vibration state is in the slip state at the vibration inslot, when in actual application, can be according to actual demand, the slip velocity of the inclination of adjustment feed chute and the amplitude and the frequency of vibration subassembly come the adjustment by the dish spring 3 of being processed in the feed chute, in order to satisfy by the dish spring 3 feed speed of being processed, and the machining efficiency is improved.
Further, the centering mechanism can convey the processed disc spring 3 at the initial position to the processing position, a pushing member and an initial position sensor are arranged in the centering mechanism, when the initial position sensor identifies that the processed disc spring 3 is on the initial position, a detection signal is fed back to the control mechanism 7, so that the control mechanism 7 controls the pushing member to push the processed disc spring 3 from the initial position to the processing position, wherein the pushing member can adopt a combination of a pushing cylinder and a pushing plate, for example, the pushing cylinder drives the pushing plate to move forwards and backwards to realize the action of the processed disc spring 3 from the initial position to the processing position.
The material stirring mechanism can convey the processed disc spring 3 on the processing position to the next processing position and/or the detection position, the processing positions can be set to be one or a plurality of positions which are sequentially arranged at intervals according to actual requirements, and the material stirring mechanism can be flexibly selected according to actual application scenes in actual application.
Specifically, the material stirring mechanism comprises a material stirring plate 4, a guide plate 5, a first sensor and a material stirring power assembly, the control mechanism 7 is in signal connection with the first sensor, the material stirring power assembly and the guide power assembly respectively, the first sensor can sense that the machined disc springs 3 are arranged on the machining positions, and the control mechanism 7 controls the material stirring power assembly and the guide power assembly respectively to drive the material stirring plate 4 and the guide plate 5 to move so as to realize the movement of the machined disc springs 3 on each machining position. The material shifting plate 4 and the guide plate 5 are respectively arranged at two sides of the processing station, one side of the material shifting plate 4 close to the processing station is provided with material shifting notches 6 corresponding to the processing station one by one, the material shifting plate 4 can move between a first position and a second position under the driving of the material shifting power assembly, the material shifting plate 4 moves from the first position to the first direction for a first distance and then enters a third position, and then moves to the second direction for a second distance to reach the second position, when the material shifting plate 4 moves to the first direction at the second position, the material shifting plate 4 moves to the first position in the direction opposite to the first direction for the first distance and then moves to the second direction opposite to the second direction for the second distance, and then returns to the first position, therefore, the whole moving track of the material shifting plate 4 encloses a rectangle, wherein the first direction is perpendicular to the guide plate 5, and the first direction is towards the guide plate 5, the second direction is parallel to the guide plate 5 and is a direction toward the detection position.
The guide plate 5 is connected with a guiding power assembly and can move between a fourth position and a fifth position under the driving of the guiding power assembly, when the material poking plate 4 is at the first position, the guide plate 5 is at the fourth position, when the material poking plate 4 moves to the third position, the guide plate 5 moves to the fifth position, wherein the fourth position is farther from the processed disc spring 3 than the fifth position, at the moment, one side of the processed disc spring 3 is positioned by the guide plate 5, and as one side of the processed disc spring 3 is abutted by the guide plate 5, the other side enters the material poking notch 6 along with the approach of the material poking plate 4 and is abutted against the inner side edge of the material poking notch 6, and in the process that the material poking plate 4 moves to the second position from the third position towards the second direction, the guide plate 5 plays a role in limiting and guiding.
When the guide plate 5 moves to the third position, one side of the processed disc spring 3 on the processing position contacts with the guide plate 5, and the other side of the processed disc spring enters the material stirring notch 6, and in the process of moving from the third position to the second position, the material stirring plate 4 can drive the processed disc spring 3 to move to the next processing position and/or the detection position. When the guide plate 5 moves to the fifth position, because one side of the processed disc spring 3 is always supported by the guide plate 5, the kick-out plate 4 can thus drive the processed disc spring 3 to move in the second direction until it reaches the second position, at which point, the kick-out plate 4 moves towards the reverse direction of the first direction for a first distance and then moves towards the reverse direction of the second direction for a second distance to return to the first position, a movement cycle is completed, in the course of one movement cycle, all the disc springs 3 to be machined at the machining position are moved in the second direction by a second distance, namely, except that the disc spring 3 to be machined at the last machining position in the second direction is moved to the detection position, the disc springs 3 to be processed on the other processing stations are moved to the adjacent processing stations towards the second direction, the disc spring 3 to be processed moves from the initial position to the detection position in a reciprocating and circulating movement mode.
It should be noted that, in this process, the pressure intensifying mechanism can process the processed disc spring 3 located on the processing station, and when the pressure intensifying mechanism carries out pressure intensifying processing on the processed disc spring 3 located on the processing station, the pressure intensifying times can be set as required, so as to realize the pressure intensifying operation of the disc spring. Further, the detection mechanism can detect the disc spring 3 to be processed on the detection position and send the disc spring 3 to be processed which is detected through the material poking mechanism out of the discharging mechanism.
Specifically, in a preferred embodiment, the distance between two adjacent processing positions and the distance between the processing position and the detection position are equal to the second distance, so that the material shifting plate 4 sequentially has a plurality of material shifting notches 6 arranged at intervals on the side surface, and the movement of the plurality of processed disc springs 3 towards the second direction can be realized at each time of completing one movement cycle.
In practical application, the centers of the plurality of processing positions and the detection positions are preferably and uniformly arranged on the same straight line, so that the material poking operation of the material poking plate 4 through the plurality of material poking notches 6 arranged on the side surface at intervals in sequence is more facilitated, the structure is compact, and the function is easy to expand.
In actual processing, the distance between the guide plate 5 and the processing station can be adjusted, the material-poking plate 4 comprises a plurality of models with material-poking notches 6 with different sizes, and the models can be selected according to the size of the processed disc spring 3 to match different processing requirements, so that the processing of the processed disc spring 3 with different sizes can be realized.
The forced compression mechanism comprises a forced compression power assembly, a forced compression head, a second sensor and a driving rod, the control mechanism 7 is respectively in signal connection with the forced compression power assembly and the second sensor, the second sensor can sense whether the machined disc spring 3 exists on the corresponding machining position or not and transmit information to the control mechanism 7, the control mechanism 7 controls the forced compression power assembly to act or not, the forced compression power assembly preferably adopts a forced compression cylinder 12, the forced compression mechanism can perform one-time forced compression or multiple-time forced compression on the machined disc springs 3 on different machining positions according to setting so as to meet the requirement of machining quality, meanwhile, the plurality of sequentially arranged forced compression heads can simultaneously perform forced compression on the machined disc springs 3 on the respective corresponding machining positions, only part of the forced compression heads can perform forced compression on the machined disc springs 3 according to the machining requirement, and the actual forced compression standard and different machined disc springs are flexibly selected, so as to meet the processing requirements of product quality.
It should be noted that, in the actual processing operation process, the pressing power assembly can drive the driving rod to drive the strong pressure head to leave after being strongly pressed on the processed disc spring 3, or the retention time of the strong pressure head when being strongly pressed on the processed disc spring 3 can be set in the control mechanism according to the processing requirement, such as 3 seconds, and further such as 5 seconds, so as to meet the requirement of the actual processing quality, and the flexibility is good.
The strong pressure head detachable install on the actuating lever, strong pressure power component can order about the actuating lever and drive strong pressure head moves between first height and second height, wherein, when first height, strong pressure head contactless by processing dish spring 3, when the second height, strong pressure head processing by processing dish spring 3, according to the processing requirement, strong pressure head can be changed into different models and then match different models by processing dish spring 3.
The detection mechanism comprises a detection power assembly, an output rod and a displacement sensor, wherein the detection power assembly is connected with one end of the output rod, the displacement sensor is arranged at the other end of the output rod and is positioned right above the detection position, the detection power assembly can drive the output rod to drive the displacement sensor to move along the vertical direction, the displacement sensor is used for detecting the height of the processed disc spring 3 and further obtaining whether the processed disc spring 3 meets the processing requirement or not, and detection information is transmitted to a control mechanism 7 for statistics, so that statistical data are obtained.
The discharging mechanism comprises a discharging groove 8, a first opening and closing part 9, a first opening and closing part, a second opening and closing part 10 and a second opening and closing part, one end of the discharging groove 8 is connected with the detection position, the other end of the discharging groove 8 forms a third opening and closing part 11, wherein the first opening and closing part 9 and the second opening and closing part 10 are sequentially connected with the discharging groove 8, the first opening and closing part is arranged at the joint of the first opening and closing part 9 and the discharging groove 8 and can switch the communication between the discharging groove 8 and the first opening and closing part 9 or the communication between the discharging groove 8 and the third opening and closing part 11 by adjusting the first opening and closing part, the second opening and closing part is arranged at the joint of the second opening and closing part 10 and the communication between the discharging groove 8 and the second opening and closing part 10 or the communication between the second opening and closing part 11 by adjusting the second opening and closing part, the control mechanism is respectively in signal connection with the first opening and closing part and the second opening and closing part, the control mechanism controls the opening and closing actions of the first opening and closing member and the second opening and closing member.
Further, the detection result of the processed disc spring 3 on the detection position is divided into three levels after being detected by the displacement sensor, for example, the height of a qualified product is 0.8-0.9 cm, a primary product is in the range, a secondary product is higher than the qualified product, a tertiary product is lower than the qualified product, the detection result is transmitted to the control mechanism, the control mechanism controls the end part of the material poking plate 4 to push the processed disc spring 3 to enter the discharge chute 8 after obtaining the detection information, the discharge chute 8 has a larger inclination angle and the bottom plate of the discharge chute 8 is a plane, the processed disc spring 3 slides along the discharge chute 8 under the action of the self gravity of the processed disc spring 3, the processed disc spring 3 as the primary product directly slides to the third shunt outlet 11 to slide out, the secondary product control mechanism controls the first opening and closing member to rotate to the position blocking the discharge chute 8 so that the processed disc spring 3 slides out from the first shunt outlet 9 after sliding through the upper part of the discharge chute 8, and the third-level product control mechanism controls the second opening and closing member to rotate to the position blocking the discharging groove 8, so that the processed disc spring 3 slides out of the second branch outlet 10 after sliding through the upper part of the discharging groove 8, the sorting operation of the processed disc spring 3 is realized, and the disc spring is selected to be reprocessed again or treated as waste material according to the sorting result.
The centering mechanism, the material poking mechanism, the forced pressing mechanism and the detection mechanism can be driven in various driving modes, the cost, the volume and the miniaturization requirement of the whole equipment are considered in the design process, and the motor driving, the air cylinder driving, the oil cylinder driving and the like can be adopted.
The signal connection in the utility model is preferably the electric connection by adopting a cable, and in practical application, the signal connection can be flexibly set according to different application scenes to obtain the effect of signal transmission. The disc spring forced pressure sorting machine mainly realizes self-feeding and discharging, a certain distance is arranged at an inlet end on the feeding chute, only disc springs are allowed to enter a moving channel singly, slide in sequence under the action of vibration force, self-conveying is realized under the action of the centering mechanism and the material shifting mechanism, the forced pressure mechanism performs self-forced pressure under the control of the control mechanism, the detection mechanism performs self-measurement under the control of the control mechanism and can perform self-sorting under the structural arrangement of the discharging mechanism, and the detection mechanism is combined with the control mechanism to realize self-output statistics. Meanwhile, the control mechanism is also provided with a display screen with a button, so that the man-machine interface interactive control can be realized, and parameters to be executed can be directly changed on the display screen through the button, so that the adjustment of a processing instruction is realized.
In the processing, the single disc is gradually pressed strongly, the pressing frequency can be set as required, the disc spring with the diameter of 20-31.5 mm can be realized, the labor is saved, the efficiency is improved, the quality is stable, the quality grade is improved, the processed disc spring is in a bowl-cone shape, and the pressing is an important process in the spring manufacturing process. The utility model makes the spring generate plastic deformation by strong pressure, and then the spring does not deform when stressed, namely the spring realizes shaping after strong pressure, thereby achieving the purpose of stable performance.
In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
The foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the utility model. The embodiments and features of the embodiments of the present application may be combined with each other arbitrarily without conflict.

Claims (10)

1. A disc spring forced sorting machine is characterized by comprising a supporting shell (1), a feeding mechanism, a centering mechanism, a material poking mechanism, a forced pressing mechanism, a detection mechanism, a control mechanism (7) and a discharging mechanism;
the supporting shell (1) is provided with a supporting surface (2), the supporting surface (2) is sequentially provided with an initial position, one or more processing positions and a detection position, and the feeding mechanism, the centering mechanism, the material shifting mechanism, the forced pressing mechanism, the detection mechanism and the discharging mechanism are all arranged on the supporting shell (1);
the feeding mechanism is used for feeding the disc spring (3) to be processed and can convey the disc spring (3) to be processed to the initial position, the centering mechanism can convey the disc spring (3) to be processed at the initial position to the processing position, the material shifting mechanism can convey the disc spring (3) to be processed at the processing position to the next processing position and/or to the detection position, the forced pressing mechanism can process the disc spring (3) to be processed at the processing position, the detection mechanism can detect the disc spring (3) to be processed at the detection position and push the disc spring (3) to be processed, which is detected completely, to the discharging mechanism through the material shifting mechanism to be sent out;
the control mechanism (7) is respectively and electrically connected with the feeding mechanism, the centering mechanism, the material shifting mechanism, the forced pressing mechanism and the detection mechanism.
2. The disc spring strong pressure separator according to claim 1, wherein the feeding mechanism comprises a vibrating assembly and a feeding chute, the feeding chute comprises an inlet end, an outlet end and a moving channel, the inlet end is connected with the outlet end through the moving channel, wherein the inlet end is higher than the outlet end;
the vibration assembly can drive the feed chute to vibrate so that the processed disc spring (3) reaches the initial position from the inlet end through the motion channel and the outlet end, and the control mechanism (7) is in signal connection with the vibration assembly.
3. The disc spring strong pressure separator according to claim 1, wherein the material shifting mechanism comprises a material shifting plate (4), a guide plate (5), a first sensor and a material shifting power assembly;
the kick-out plate (4) and the guide plate (5) are respectively arranged at two sides of the processing station, and kick-out notches (6) which are in one-to-one correspondence with the processing stations are arranged at one side of the kick-out plate (4) close to the processing station;
the kick-out plate (4) can move between a first position and a second position under the driving of the kick-out power assembly, and the kick-out plate (4) moves from the first position to a third position after moving towards a first direction for a first distance and then moves towards a second direction for a second distance to reach the second position; when the kick-out plate (4) moves towards the first direction at the second position, the kick-out plate (4) moves towards the direction opposite to the first direction for a first distance and then moves towards the direction opposite to the second direction for a second distance and then returns to the first position, wherein:
the first direction is perpendicular to the guide plate (5), the second direction is parallel to the guide plate (5), and when the disc spring (3) to be processed on the processing position is at the third position, one side of the disc spring is in contact with the guide plate (5) and the other side of the disc spring enters the material poking notch (6); in the process of moving from the third position to the second position, the kick-out plate (4) can drive the processed disc spring (3) to move to the next processing position and/or detection position;
and the control mechanism (7) is in signal connection with the first sensor and the material stirring power assembly respectively.
4. The disc spring strong pressure separator according to claim 3, wherein the distance between two adjacent processing positions and the distance between the processing position and the detection position are equal to the second distance;
the distance between the guide plate (5) and the processing station can be adjusted;
the centers of the plurality of processing positions and the detection positions are all arranged on the same straight line;
the kick-out plate (4) comprises a plurality of types with kick-out notches (6) of different sizes, and the types can be selected according to the size of the disc spring (3) to be processed so as to match different processing requirements.
5. The disc spring strong pressure separator according to claim 3, wherein the guide plate (5) is connected with a guide power assembly and can move in a fourth position and a fifth position under the driving of the guide power assembly;
when the kick-out plate (4) is at the first position, the guide plate (5) is at the fourth position;
when the kick-out plate (4) is at the third position, the guide plate (5) is at the fifth position, wherein the fourth position is farther away from the processed disc spring (3) than the fifth position, and the guide power assembly is in signal connection with a control mechanism (7).
6. The disc spring strong pressure separator according to claim 1, wherein the strong pressure mechanism comprises a strong pressure power assembly, a strong pressure head, a second sensor and a driving rod, and the strong pressure head is detachably mounted on the driving rod;
the strong pressure power assembly can drive the driving rod to drive the strong pressure head to move between a first height and a second height, wherein the strong pressure head does not contact the processed disc spring (3) at the first height, and the strong pressure head processes the processed disc spring (3) at the second height;
and the control mechanism (7) is in signal connection with the strong pressure power assembly and the second sensor respectively.
7. Disc spring high pressure separator according to claim 6, characterized in that the high pressure head can be exchanged for different models to match different models of the disc spring (3) being processed.
8. The disc spring strong pressure separator according to claim 1, wherein the detection mechanism comprises a detection power assembly, an output rod and a displacement sensor;
the detection power assembly is connected with one end of the output rod, the displacement sensor is installed at the other end of the output rod and located right above the detection position, the detection power assembly can drive the output rod to drive the displacement sensor to move along the vertical direction, and the displacement sensor is used for detecting the height of the processed disc spring (3).
9. The disc spring strong pressure separator according to claim 3, wherein the discharging mechanism comprises a discharging chute (8), a first opening and closing member (9), a first opening and closing member, a second opening and closing member (10), and a second opening and closing member;
one end of the discharge chute (8) is connected with the detection position, and the other end of the discharge chute (8) forms a third opening (11), wherein the first opening (9) and the second opening (10) are sequentially connected with the discharge chute (8), a first opening and closing piece is arranged at the joint of the first opening (9) and the discharge chute (8), the discharge chute (8) can be switched to be communicated with the first opening (9) or the third opening (11) by adjusting the first opening and closing piece, a second opening and closing piece is arranged at the joint of the second opening (10) and the discharge chute (8), and the discharge chute (8) can be switched to be communicated with the second opening (10) or the third opening (11) by adjusting the second opening and closing piece;
the control mechanism is respectively in signal connection with the first opening and closing member and the second opening and closing member.
10. The disc spring forced sorting machine according to claim 1, wherein the centering mechanism, the material poking mechanism, the forced pressing mechanism and the detection mechanism are driven by any one of the following forms:
driving a motor;
driving by using an air cylinder;
and (5) driving the oil cylinder.
CN202121772052.2U 2021-07-30 2021-07-30 Disk spring forced separator Active CN215544596U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121772052.2U CN215544596U (en) 2021-07-30 2021-07-30 Disk spring forced separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121772052.2U CN215544596U (en) 2021-07-30 2021-07-30 Disk spring forced separator

Publications (1)

Publication Number Publication Date
CN215544596U true CN215544596U (en) 2022-01-18

Family

ID=79830423

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121772052.2U Active CN215544596U (en) 2021-07-30 2021-07-30 Disk spring forced separator

Country Status (1)

Country Link
CN (1) CN215544596U (en)

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