CN215542600U

CN215542600U - Flux screening device for core rod surfacing

Info

Publication number: CN215542600U
Application number: CN202121498988.0U
Authority: CN
Inventors: 张良永; 王凯; 张军营
Original assignee: Shouguang Dingsen Machinery Manufacturing Co Ltd
Current assignee: Shouguang Dingsen Machinery Manufacturing Co Ltd
Priority date: 2021-07-03
Filing date: 2021-07-03
Publication date: 2022-01-18
Anticipated expiration: 2031-07-03

Abstract

The utility model discloses a flux screening device for core rod surfacing, which comprises a screening box, wherein a screening mechanism is arranged on the inner side of the screening box, the screening mechanism comprises a fixed frame, a fixed plate, a spring, a coarse hole filter plate, a fine hole filter plate, a fixed block, a vibration motor, a coating collecting box, a flux recovery box, a discharge port and a waste material storage box, the fixed frame is symmetrically embedded and connected in a sliding manner on the inner side of the screening box, the screening device can be used for classifying and screening fluxes through the screening mechanism, workers can classify, screen and recover the fluxes conveniently, the use amount of the fluxes is further saved, the surfacing cost of a core rod is reduced, the vibration effect generated by the vibration motor can be enhanced through the spring, the screening efficiency of the screening device is improved, a large amount of impurities are avoided, the screening efficiency of a common screening device is low, and the workers are difficult to recycle, thereby causing a waste of flux and increasing the maintenance cost of the core rod.

Description

Flux screening device for core rod surfacing

Technical Field

The utility model relates to the technical field of flux screening, in particular to a flux screening device for core rod surfacing.

Background

The mandrel is an important tool on a seamless tube production line, is influenced by cold shock in the rolling process, has poor working conditions, the quality of the mandrel is good, and the service life is long, so the quality and the cost of a steel tube are directly influenced;

but the welding flux sieving mechanism on the existing market, screening simple structure, the function is single, can not carry out abundant recycle to the welding flux, and the screening effect is poor to cause the waste of welding flux, increased the plug maintenance cost.

SUMMERY OF THE UTILITY MODEL

The utility model provides a flux screening device for core rod surfacing, which can effectively solve the problems that the flux screening device in the market is simple in screening structure, single in function, incapable of fully recycling the flux and poor in screening effect, so that the flux is wasted, and the maintenance cost of a core rod is increased.

In order to achieve the purpose, the utility model provides the following technical scheme: a flux screening device for core rod surfacing comprises a screening box, wherein a screening mechanism is arranged on the inner side of the screening box;

the screening mechanism comprises a fixing frame, a fixing plate, a spring, a coarse hole filter plate, a fine hole filter plate, a fixing block, a vibration motor, a coating collecting box, a welding flux recovery box, a discharge port and a waste material storage box;

screening incasement side symmetry embedding sliding connection has fixed frame, screening incasement side limit portion corresponds fixed frame below position department symmetrical connection has the fixed plate, the fixed plate top is connected with the spring, one fixed frame inboard embedding is connected with the gross porosity filter, another fixed frame inboard embedding is connected with the pore filter, the corresponding pore filter top position department symmetrical connection of gross porosity filter bottom has the fixed block, two position department is connected with vibrating motor between the fixed block, screening incasement side corresponds the embedding of gross porosity filter one side position department and is connected with the coating collecting box, the inboard corresponding pore filter one side position department embedding of screening case is connected with the solder flux collection box, screening bottom of the case end is connected with the bin outlet, the bin outlet bottom is connected with waste material containing box.

Preferably, the spring top end embedding is connected in the fixed plate inboard, the coarse pore filter is located fine pore filter top position department, vibrating motor input and external power supply output electric connection, bin outlet bottom embedding is connected in the waste material containing box inboard.

Preferably, a feeding mechanism is installed at the top end of the screening box;

the feeding mechanism comprises a feeding box, a material blocking plate, a sliding plate, a homodromous rod, a supporting plate, a toothed rod, a fixed disk and a fixed bolt;

the screening case top an edge portion embedding is connected with the pan feeding case, pan feeding incasement side symmetry articulates there is the flitch, pan feeding incasement side corresponds the flitch below position department symmetry embedding sliding connection and has the sliding plate, two symmetrical connection has the syntropy pole between the sliding plate, pan feeding incasement side bottom corresponds a sliding plate one side position department and is connected with the backup pad, the pan feeding incasement side corresponds between a sliding plate and the backup pad position department embedding rotation and is connected with the profile of tooth pole, the profile of tooth pole outside corresponds pan feeding case one side position department and has cup jointed the fixed disk, the inboard embedding rotation of fixed disk is connected with fixing bolt.

Preferably, the toothed bar is meshed with one sliding plate and the supporting plate through the toothed, and the feeding box is fixedly connected with the fixed plate through the fixing bolt.

Preferably, the waste storage box inboard is connected with the partition plate, scrap iron recovery room has been seted up to the inboard corresponding partition plate one side position department of waste storage box, the inboard embedding sliding connection of waste storage box has the slide bar, a slide bar end connection has the electro-magnet, the seal block has been cup jointed in the slide bar outside.

Preferably, the electromagnet input end is electrically connected with the external power supply output end, the sealing block is embedded into the inner side of the partition plate in a sliding mode, a through hole is formed in the position, corresponding to the inner side of the partition plate, of the sealing block, and the diameter of the electromagnet is smaller than that of the through hole.

Compared with the prior art, the utility model has the beneficial effects that: the utility model has scientific and reasonable structure and safe and convenient use:

1. be provided with the screening mechanism, can be through vibrating motor, coarse pore filter and pore filter classify the screening to the solder flux, the staff of being convenient for classifies the screening to the solder flux and retrieves, and then the use amount of solder flux has been practiced thrift, the build-up welding cost of plug has been reduced, also can be through the produced vibrations effect of spring reinforcing vibrating motor, and then be convenient for improve sieving mechanism's screening efficiency, produced solder flux is mingled with a large amount of impurity after having avoided the build-up welding of plug to restore, and ordinary sieving mechanism screening efficiency is low, make staff recycle difficulty complicated, thereby the waste of solder flux has been caused, the plug maintenance cost has been increased.

2. Be provided with pan feeding mechanism, can adjust the lift of sliding plate through the profile bar, adjust the turned angle of sliding plate, the staff of being convenient for controls the unloading volume of pan feeding case, and then the feeding volume of control screening case, improve screening efficiency, also can pass through fixing bolt, the staff's adjustment of being convenient for is accomplished the back, fix the position of sliding plate, it slides to have avoided the fixed shakiness of sliding plate to take place, make pan feeding mouth opening too big, pan feeding case is once gone into the material too much, cause the screening difficulty, influence the screening effect.

3. Be provided with partition plate, iron fillings recovery room, slide bar, electro-magnet and sealed piece, can adsorb through the iron fillings of electro-magnet in to impurity, the staff of being convenient for carries out recycle to iron fillings, also can remove iron fillings through the slide bar in the iron fillings recovery room, the staff of being convenient for collects iron fillings and stores, has avoided mixing iron fillings in the impurity, is difficult to clear up the collection, has also caused the waste of resource when the polluted environment.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a screening mechanism of the present invention;

FIG. 3 is a schematic view of the feeding mechanism of the present invention;

FIG. 4 is a schematic view of the mounting structure of the partition board of the present invention;

reference numbers in the figures: 1. a screening box;

2. a screening mechanism; 201. a fixing frame; 202. a fixing plate; 203. a spring; 204. a coarse-pore filter plate; 205. a fine-pore filter plate; 206. a fixed block; 207. a vibration motor; 208. a coating collecting box; 209. a flux recovery box; 210. a discharge outlet; 211. a waste storage bin;

3. a feeding mechanism; 301. feeding into a box; 302. a material stopping plate; 303. a sliding plate; 304. a homodromous rod; 305. a support plate; 306. a toothed bar; 307. fixing the disc; 308. fixing the bolt;

4. a partition plate; 5. a scrap iron recycling chamber; 6. a slide bar; 7. an electromagnet; 8. and (6) sealing the block.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in fig. 1-4, the utility model provides a technical scheme, a flux screening device for core rod surfacing, which comprises a screening box 1, wherein the screening box is convenient for workers to sort, screen and recover the flux, so that the usage amount of the flux is saved, the surfacing cost of a core rod is reduced, the workers are also convenient to improve the screening efficiency of the screening device, and a screening mechanism 2 is installed on the inner side of the screening box 1;

the screening mechanism 2 comprises a fixing frame 201, a fixing plate 202, a spring 203, a coarse-pore filter plate 204, a fine-pore filter plate 205, a fixing block 206, a vibration motor 207, a coating collecting box 208, a welding flux recycling box 209, a discharge port 210 and a waste material accommodating box 211;

the inner side of the screening box 1 is symmetrically embedded and slidably connected with a fixed frame 201, the inner side edge part of the screening box 1 is symmetrically connected with a fixed plate 202 corresponding to the lower position of the fixed frame 201, the top end of the fixed plate 202 is connected with a spring 203, the top end of the spring 203 is embedded and connected with the inner side of the fixed plate 202, the inner side of one fixed frame 201 is embedded and connected with a coarse hole filter plate 204, the coarse hole filter plate 204 is positioned above a fine hole filter plate 205, the inner side of the other fixed frame 201 is embedded and connected with a fine hole filter plate 205, the coarse hole filter plate 204 and the fine hole filter plate 205 are both steel structures and are hard in texture, the bottom end of the coarse hole filter plate 204 is symmetrically connected with a fixed block 206 corresponding to the top end of the fine hole filter plate 205, a vibration motor 207 is connected between the two fixed blocks 206, the model of the vibration motor 207 is YZS-15-2, the input end of the vibration motor 207 is electrically connected with the external power supply output end, a medicine skin collecting box 208 is embedded and connected at the position corresponding to one side of the inner side of the screening box 1, screening case 1 inboard corresponds the embedding of pore filter 205 one side position department and is connected with welding flux collection box 209, screening case 1 bottom is connected with bin outlet 210, bin outlet 210 bottom is connected with waste material containing box 211, bin outlet 210 bottom embedding is connected in waste material containing box 211 inboard, thereby avoided the produced welding flux of plug build-up welding restoration back to be mingled with a large amount of impurity, make staff's recycle difficulty complicated, thereby the waste of welding flux has been caused, the plug maintenance cost has been increased, also avoided produced vibrations of vibrating motor 207 to cause the influence to screening plant work, thereby avoided produced welding flux of plug build-up welding restoration back to be mingled with a large amount of impurity, and ordinary screening plant screening efficiency is low, make staff's recycle difficulty complicated, thereby the waste of welding flux has been caused, the plug maintenance cost has been increased.

The feeding amount of the feeding box 301 can be conveniently controlled by workers, so that the feeding amount of the screening box 1 can be controlled, the screening efficiency is improved, and the feeding mechanism 3 is arranged at the top end of the screening box 1;

the feeding mechanism 3 comprises a feeding box 301, a material blocking plate 302, a sliding plate 303, a homodromous rod 304, a supporting plate 305, a corrugated rod 306, a fixed plate 307 and a fixed bolt 308;

a feed box 301 is embedded and connected to one side of the top end of the screening box 1, a material blocking plate 302 is symmetrically hinged to the inner side of the feed box 301, sliding plates 303 are symmetrically embedded and slidably connected to the inner side of the feed box 301 corresponding to the lower position of the material blocking plate 302, a homodromous rod 304 is symmetrically connected between the two sliding plates 303, a support plate 305 is connected to the inner side of the feed box 301 corresponding to one side of one sliding plate 303, a toothed rod 306 is embedded and rotatably connected to the inner side of the feed box 301 corresponding to the position between one sliding plate 303 and the support plate 305, the toothed rod 306 is engaged and connected with one sliding plate 303 and the support plate 305 through the teeth, a fixed plate 307 is sleeved on the outer side of the toothed rod 306 corresponding to one side of the feed box 301, a fixed bolt 308 is embedded and rotatably connected to the inner side of the fixed plate 307, the feed box 301 is fixedly connected with the fixed plate 307 through the fixed bolt 308, thereby preventing the sliding plate 303 from being unstably fixed, the blanking amount is too fast, the feeding box 301 has too much feeding at one time, the screening is difficult, and the screening effect is influenced.

The scrap iron recycling device is convenient for workers to recycle scrap iron and collect and store the scrap iron, the inner side of the waste storage box 211 is connected with a partition plate 4, the position of the inner side of the waste storage box 211, which corresponds to one side of the partition plate 4, is provided with a scrap iron recycling chamber 5, the inner side of the waste storage box 211 is embedded and slidably connected with a sliding rod 6, one end part of the sliding rod 6 is connected with an electromagnet 7, the model of the electromagnet 7 is XDA-40/20/15, the input end of the electromagnet 7 is electrically connected with the output end of an external power supply, the outer side of the sliding rod 6 is sleeved with a sealing block 8, the sealing block 8 is embedded and slidably connected with the inner side of the partition plate 4, the sealing block 8 is provided with a through hole corresponding to the position of the inner side of the partition plate 4, the diameter of the electromagnet 7 is smaller than that of the through hole, therefore, the iron chips mixed in the impurities are avoided, the impurities are difficult to clean and collect, the environment is polluted, and the resource waste is also caused.

The working principle and the using process of the utility model are as follows: firstly, a worker needs to hold the corrugated rod 306 to rotate, the corrugated rod 306 is meshed with the supporting plate 305 and the corrugations of one sliding plate 303 to drive the sliding plate 303 to slide up and down on the inner side of the feeding box 301, the other sliding plate 303 is driven to lift up and down simultaneously through the connection of the same-direction rods 304, the rotating angle of the material blocking plate 302 is changed, the size of a feeding opening of the feeding box 301 is adjusted, the discharging amount is controlled, after the adjustment is completed, the worker needs to tighten the fixing bolt 308 to fix the fixed disk 307 and the feeding box 301, and then the position of the sliding plate 303 is fixed, so that the situation that the feeding box 301 is excessively fed once, the screening difficulty is caused, and the screening effect is influenced is avoided;

then, the flux to be screened falls into the screening box 1 uniformly, at this time, a worker needs to start the vibration motor 207 to be transmitted to the fixing frame 201 through the fixing block 206 to generate vibration, and the vibration generated by the work of the vibration motor 207 is enhanced through the elastic action of the spring 203, so that the screening efficiency is improved, and then the flux to be screened is screened through the coarse-hole filter plate 204, so that the flux with smaller particles and dust impurities fall down, a larger welding flux skin is reserved, and gradually moves down to fall into the flux skin collecting box 208 to be collected, and meanwhile, the fallen flux and dust impurities fall onto the fine-hole filter plate 205 to be screened again, so that the impurities in the flux are screened out, and the flux is left and gradually slides down to fall into the flux recovery box 209 to be stored;

subsequently, the impurity of selecting will fall into screening case 1 inboard bottom, fall into waste material containing box 211 through bin outlet 210 in, this moment, the staff need open electro-magnet 7, adsorb the iron fillings in the impurity, make impurity fall into waste material containing box 211 and collect, treat that screening case 1 internal welding agent screening is accomplished the back, the staff need hold slide bar 6 and draw and get, pass the through-hole of seting up sealed block 8 and electro-magnet 7 from separating object board 4 inboards, and move to in iron fillings recovery room 5, at this moment, the staff need break off the power of electro-magnet 7, make iron fillings on the electro-magnet 7 fall into and collect in iron fillings recovery room 5, and then accomplished screening and recycle to the welding agent, the use amount of welding agent has been practiced thrift, the build-up welding cost of plug has been reduced.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a core rod is welding flux sieving mechanism for build-up welding, includes screening case (1), its characterized in that: a screening mechanism (2) is arranged on the inner side of the screening box (1);

the screening mechanism (2) comprises a fixing frame (201), a fixing plate (202), a spring (203), a coarse-pore filter plate (204), a fine-pore filter plate (205), a fixing block (206), a vibration motor (207), a coating collecting box (208), a welding flux recycling box (209), a discharge outlet (210) and a waste collecting box (211);

screening case (1) inboard symmetry embedding sliding connection has fixed frame (201), screening case (1) inboard limit portion corresponds fixed frame (201) below position department symmetrical connection has fixed plate (202), fixed plate (202) top is connected with spring (203), one fixed frame (201) inboard embedding is connected with coarse pore filter (204), another fixed frame (201) inboard embedding is connected with pore filter (205), coarse pore filter (204) bottom corresponds pore filter (205) top position department symmetrical connection has fixed block (206), two position department is connected with vibrating motor (207) between fixed block (206), screening case (1) inboard corresponds coarse pore filter (204) one side position department embedding and is connected with coating collecting box (208), screening case (1) inboard corresponds pore filter (205) one side position department embedding and is connected with solder flux collection case (209), screening case (1) bottom is connected with bin outlet (210), bin outlet (210) bottom is connected with waste material containing box (211).

2. The flux screening apparatus for mandrel deposition welding according to claim 1, wherein the top end of the spring (203) is embedded and connected to the inner side of the fixing plate (202), the coarse-pore filter plate (204) is located above the fine-pore filter plate (205), the input end of the vibration motor (207) is electrically connected to the output end of an external power supply, and the bottom of the discharge port (210) is embedded and connected to the inner side of the waste storage box (211).

3. The flux screening device for the core rod surfacing welding according to claim 1, wherein a feeding mechanism (3) is installed at the top end of the screening box (1);

the feeding mechanism (3) comprises a feeding box (301), a material blocking plate (302), a sliding plate (303), a homodromous rod (304), a supporting plate (305), a toothed rod (306), a fixed disc (307) and a fixed bolt (308);

screening case (1) top one side portion embedding is connected with pan feeding case (301), pan feeding case (301) inboard symmetry articulates there is material blocking plate (302), pan feeding case (301) inboard corresponds material blocking plate (302) below position department symmetry embedding sliding connection has sliding plate (303), two symmetrical connection has syntropy pole (304) between sliding plate (303), pan feeding case (301) inboard bottom corresponds sliding plate (303) one side position department and is connected with backup pad (305), pan feeding case (301) inboard corresponds between sliding plate (303) and backup pad (305) position department embedding rotation and is connected with profile bar (306), profile bar (306) outside corresponds pan feeding case (301) one side position department and has cup jointed fixed disk (307), fixed disk (307) inboard embedding rotation is connected with fixing bolt (308).

4. The flux screening device for the mandrel build-up welding according to the claim 3, characterized in that the corrugated rod (306) is connected with a sliding plate (303) and a supporting plate (305) through corrugated engagement, and the feeding box (301) is fixedly connected with a fixed plate (307) through a fixed bolt (308).

5. The flux screening device for the mandrel surfacing welding according to claim 1, wherein a partition plate (4) is connected to the inner side of the waste storage box (211), an iron scrap recovery chamber (5) is formed in the position, corresponding to the partition plate (4), of the inner side of the waste storage box (211), a sliding rod (6) is embedded into the inner side of the waste storage box (211) in a sliding manner, an electromagnet (7) is connected to one end of the sliding rod (6), and a sealing block (8) is sleeved on the outer side of the sliding rod (6).

6. The flux screening device for the mandrel surfacing welding according to claim 5, wherein an input end of the electromagnet (7) is electrically connected with an output end of an external power supply, the sealing block (8) is embedded in the inner side of the partition plate (4) in a sliding manner, a through hole is formed in the position, corresponding to the inner side of the partition plate (4), of the sealing block (8), and the diameter of the electromagnet (7) is smaller than that of the through hole.