CN215524555U - Rapid detection equipment for thickness of zinc layer - Google Patents
Rapid detection equipment for thickness of zinc layer Download PDFInfo
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- CN215524555U CN215524555U CN202121478853.8U CN202121478853U CN215524555U CN 215524555 U CN215524555 U CN 215524555U CN 202121478853 U CN202121478853 U CN 202121478853U CN 215524555 U CN215524555 U CN 215524555U
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Abstract
The utility model discloses a zinc layer thickness rapid detection device, which comprises a workbench, a protective frame, a transportation groove, an output roller, a mounting frame, a rapid detection device arranged on the mounting frame and a calibration device, wherein the rapid detection device comprises a first detection device body and a second detection device body; the rapid detection device comprises a control console fixedly connected to the mounting frame, a first driving rail arranged on the control console, a mounting groove arranged on the mounting frame, a lifting plate slidably connected to the mounting groove, a sliding pin fixedly connected to the lifting plate and slidably connected to the first driving rail, a second driving rail arranged on the control console, a control pin fixedly connected to the lifting plate and slidably connected to the second driving rail, a control block rotatably connected to the control pin, and a driving air lever fixedly connected to the control block; through setting up quick detection device, can realize detecting the automation, raise the efficiency, calibrating device can increase the precision that detects.
Description
Technical Field
The utility model belongs to the technical field of detection, and particularly relates to a device for rapidly detecting the thickness of a zinc layer.
Background
The galvanized material is widely used in industrial production and people's life due to the advantages of beautiful appearance, bright color, corrosion prevention, rust prevention and the like; after the galvanizing process of the galvanized pipe is finished, the thickness of a zinc layer needs to be detected, and the excessive thickness of the zinc layer can cause waste, increase the cost and influence the quality and the qualification rate of products; the existing measurement mode is that a worker generally holds a measuring instrument to measure a sample, but the thickness of a large batch of galvanized products cannot be detected, so that great inconvenience is brought to the thickness detection work, meanwhile, reading errors occur in the continuous use process of the measuring instrument, zeroing calibration needs to be carried out at intervals, the process needs to take a long time, and the measurement efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a device for rapidly detecting the thickness of a zinc layer, which solves the problems in the prior art.
In order to achieve the purpose, the utility model adopts the following technical scheme: a zinc layer thickness rapid detection device comprises a workbench, a protective frame fixedly connected to the workbench, a transport tank arranged on the workbench, an output roller rotatably connected to the transport tank, a mounting frame fixedly connected to the protective frame, a rapid detection device arranged on the mounting frame and a calibration device; quick detection device include fixed connection in the control cabinet of mounting bracket, locate the first drive track of control cabinet, locate the mounting groove, the sliding connection of mounting bracket in the lifting plate, the fixed connection of mounting groove in lifting plate and sliding connection in first drive orbital sliding pin, locate the second drive track, the fixed connection of control cabinet in lifting plate and sliding connection in second drive orbital control pin, rotatable coupling in the control block, the fixed connection of control pin in the drive air stem of control block.
A plurality of detectors are arranged on the mounting rack; the detector is connected with a thickness detection head; the control pin is driven by the driving air rod to slide in the second driving track, the lifting plate is further driven to move up and down, the detection head is further driven to reciprocate up and down, and the detection head is pressed on the galvanized workpiece on the output roller, so that automatic and rapid detection is completed, the labor input is saved, and the detection efficiency is improved.
The mounting frame is provided with an integrated plate; a plurality of adjusting grooves are formed in the integrated plate; the detection head can slide in the adjusting groove; the detection heads can slide in the adjusting grooves, the multiple detection heads can perform multi-point detection with controllable intervals in the direction perpendicular to the conveying direction of the workpiece, the shape and the width of the workpiece can be adapted, dense arrangement of detection points can be improved, and measurement errors are reduced through average values.
The first driving rail includes a vertical rail, a horizontal rail, and a turning rail.
Calibrating device include fixed connection in the alignment jig of mounting bracket, locate the fixed slot of alignment jig, can dismantle connect in the alignment piece, the fixed connection of fixed slot in the articulated piece of protection frame, locate the driving groove, the fixed connection of protection frame in the driving block, the fixed connection of driving groove in the driving block, the fixed connection of driving block in the pressure boost cover, sliding connection in the pressure boost piston of pressure boost cover, locate the drive rack, the fixed connection of pressure boost piston in the driving groove driving motor, rotatable coupling in driving motor's output shaft, cover are located the output shaft with drive belt, the rotatable coupling of drive gear wheel in the drive gear wheel, the rotatable coupling in the drive gear wheel of driving groove with locate the direction subassembly of driving groove.
The driving gearwheel comprises a plurality of circulating teeth, calibration teeth and an empty slot.
The hinge block is hinged to the driving air rod.
The pressurizing sleeve is communicated with the driving air rod; the driving motor rotates to drive the driving gear wheel to rotate, the circulating gear drives the driving pinion to rotate, the boosting piston is further driven to slide, the air pressure in the boosting sleeve is increased, the driving air rod extends to drive the lifting plate to ascend, when the circulating gear is not meshed with the driving pinion, and the driving pinion passes through an empty slot, the driving air rod contracts under the action of a reset spring to drive the lifting plate and the integration plate to descend, so that the detection head is pressed on the surface of a workpiece to be detected, when the calibrating gear is meshed with the driving pinion, the lifting plate ascends along a vertical track, as the number of teeth of the calibrating gear is more, the sliding pin can drive the lifting plate to reach a steering track, further, the lifting plate can turn over for 90 degrees and slide along the horizontal track, the integration plate can drive the detection head to contact a calibrating block, the zeroing calibration is completed, the calibrating device can automatically perform zeroing calibration once after a plurality of detection works, the accuracy of the measurement can be significantly improved.
The guide assembly comprises a guide block fixedly connected to the driving groove, a guide rod fixedly connected to the guide block and slidably connected to the pressurizing piston, and a return spring sleeved on the guide rod; the guide rod can reduce the vertical load of the pressurizing piston and reduce the deformation of the pressurizing piston.
The calibration block is a metal block with a smooth surface and no coating.
In summary, the utility model has the following advantages:
1. through setting up quick detection device, can realize detecting the automation, raise the efficiency.
2. The calibration device is designed, so that the equipment can automatically perform one-time zero calibration after a plurality of times of detection work, the measurement precision can be obviously improved, and the requirement of continuous high-precision detection work is met.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a cross-sectional perspective view of fig. 2 taken along a-a.
Fig. 4 is an enlarged view of a portion a in fig. 3.
Fig. 5 is a left side view of the present invention.
Fig. 6 is a perspective view of the present invention with the protective frame hidden.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
As shown in fig. 1-6, a rapid detection device for zinc layer thickness comprises a workbench 1, a protective frame 11, a transport tank 12, an output roller 13, a mounting frame 14, a rapid detection device 2, and a calibration device 3; the protective frame 11 is fixedly connected to the workbench 1; the conveying groove 12 is arranged on the workbench 1; the output roller 13 is rotatably connected to the conveying groove 12; the mounting frame 14 is fixedly connected to the protection frame 11; the rapid detection device 2 is arranged on the mounting frame 14; the calibration device 3 is arranged on the mounting frame 14; the rapid detection device 2 comprises a control table 21, a first driving rail 22, a mounting groove 23, a lifting plate 24, a sliding pin 25, a second driving rail 26, a control pin 27, a control block 28 and a driving air lever 29; the console 21 is fixedly connected to the mounting frame 14; the first driving track 22 is arranged on the console 21; the mounting groove 23 is arranged on the mounting rack 14; the lifting plate 24 is slidably connected to the mounting groove 23; the sliding pin 25 is fixedly connected to the lifting plate 24 and is slidably connected to the first driving rail 22; the second driving rail 26 is arranged on the console 21; the control pin 27 is fixedly connected to the lifting plate 24 and slidably connected to the second driving rail 26; the control block 28 is rotatably connected to the control pin 27; the actuating air rod 29 is fixedly connected to the control block 28.
A plurality of detectors 15 are arranged on the mounting rack 14; the detector 15 is connected with a thickness detection head 16.
The mounting frame 14 is provided with an integrated plate 17; a plurality of adjusting grooves 18 are arranged on the integration plate 17; the detection head can slide in the adjustment slot 18.
The first driving rail 22 includes a vertical rail 221, a horizontal rail 222, and a turn rail 223.
The calibration device 3 comprises a calibration frame 31, a fixed groove 32, a calibration block 33, a hinge block 34, a driving groove 35, a driving block 36, a pressurizing sleeve 37, a pressurizing piston 38, a driving rack 39, a driving motor 310, a driving gearwheel 311, an output shaft 312, a driving belt 313, a driving pinion 314 and a guide assembly 4; the calibration frame 31 is fixedly connected to the mounting frame 14; the fixing grooves 32 are arranged on the calibration rack 31; the calibration block 33 is detachably connected to the fixing groove 32; the hinged block 34 is fixedly connected to the protection frame 11; the driving groove 35 is arranged on the protection frame 11; the driving block 36 is fixedly connected to the driving groove 35; the pressurizing sleeve 37 is fixedly connected to the driving block 36; the booster piston 38 is slidably connected to the booster sleeve 37; the driving rack 39 is arranged on the pressurizing piston 38; the driving motor 310 is fixedly connected to the driving groove 35; the driving gearwheel 311 is rotatably connected to the pressurizing groove; the output shaft 312 is rotatably connected to the driving motor 310; the driving belt 313 is sleeved on the output shaft 312 and the driving gearwheel 311; the drive pinion 314 is rotatably connected to the drive slot 35; the guide member 4 is disposed in the driving groove 35.
The drive gearwheel 311 comprises circulation teeth 315, alignment teeth 316 and clear slots 317.
The hinge block 34 is hinged to the drive air lever 29.
The booster sleeve 37 communicates with the drive air lever 29.
The guide assembly 4 comprises a guide block 41, a guide rod 42 and a return spring 43; the guide block 41 is fixedly connected to the driving groove 35; the guide rod 42 is fixedly connected to the guide block 41 and is slidably connected to the booster piston 38; the return spring 43 is sleeved on the guide rod 42.
The calibration block 33 is a metal block with a flat surface and no coating.
The specific working process is as follows:
the driving motor 310 rotates to drive the driving gear wheel 311 to rotate, the circulating gear 315 drives the driving pinion 314 to rotate, further drives the pressurizing piston 38 to slide, the air pressure in the pressurizing sleeve 37 increases, the driving air rod 29 extends to drive the lifting plate 24 to ascend, when the circulating gear 315 is out of mesh with the driving pinion 314, and the driving pinion 314 passes through the hollow groove 317, under the action of the return spring 43, the driving air rod 29 contracts to drive the lifting plate 24 and the integration plate 17 to descend, so that the detection head is pressed on the surface of a workpiece for detection, when the calibrating gear 316 is meshed with the driving pinion 314, the lifting plate 24 ascends along the vertical rail 221, due to more teeth of the calibrating gear 316, the sliding pin 25 drives the lifting plate 24 to reach the steering rail 223, further, the lifting plate 24 is overturned by 90 degrees and slides along the horizontal rail 222, the integration plate 17 drives the detection head to contact the calibrating block 33, the zero-resetting calibration is completed, the calibration device 3 can automatically perform one-time zero-resetting calibration after carrying out detection work for several times, and the measurement precision can be obviously improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the utility model and its advantages, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A zinc layer thickness rapid detection device comprises a workbench (1), a protection frame (11) fixedly connected to the workbench (1), a transport tank (12) arranged on the workbench (1), an output roller (13) rotatably connected to the transport tank (12), a mounting frame (14) fixedly connected to the protection frame (11), a rapid detection device (2) arranged on the mounting frame (14) and a calibration device (3); the rapid detection device (2) is characterized by comprising a control console (21) fixedly connected to the mounting frame (14), a first driving rail (22) arranged on the control console (21), a mounting groove (23) arranged on the mounting frame (14), a lifting plate (24) slidably connected to the mounting groove (23), a sliding pin (25) fixedly connected to the lifting plate (24) and slidably connected to the first driving rail (22), a second driving rail (26) arranged on the control console (21), a control pin (27) fixedly connected to the lifting plate (24) and slidably connected to the second driving rail (26), a control block (28) rotatably connected to the control pin (27), and a driving air rod (29) fixedly connected to the control block (28).
2. The rapid detection equipment for the thickness of the zinc layer according to claim 1, wherein a plurality of detectors (15) are arranged on the mounting frame (14); the detector (15) is connected with a thickness detection head (16).
3. The rapid detection equipment for the thickness of the zinc layer according to claim 2, characterized in that an integrated plate (17) is arranged on the mounting frame (14); a plurality of adjusting grooves (18) are arranged on the integrated plate (17); the detection head can slide in the adjustment groove (18).
4. The rapid detection device of the zinc layer thickness according to claim 3, characterized in that: the first driving rail (22) includes a vertical rail (221), a horizontal rail (222), and a turning rail (223).
5. The rapid detection device of the zinc layer thickness according to claim 4, characterized in that: calibrating device (3) including fixed connection in calibration frame (31) of mounting bracket (14), locate fixed slot (32) of calibration frame (31), can dismantle connect in calibration piece (33) of fixed slot (32), fixed connection in articulated piece (34) of protection frame (11), locate driving vessel (35) of protection frame (11), fixed connection in driving block (36) of driving vessel (35), fixed connection in pressure boost cover (37) of driving block (36), sliding connection in pressure boost piston (38) of pressure boost cover (37), locate drive rack (39) of pressure boost piston (38), fixed connection in driving motor (310) of driving vessel (35), rotatable connection in driving gear wheel (311) of driving vessel, rotatable connection in output shaft (312) of driving motor (310), The driving belt (313) is sleeved on the output shaft (312) and the driving gearwheel (311), the driving pinion (314) is rotatably connected to the driving groove (35), and the guide component (4) is arranged in the driving groove (35).
6. The rapid detection device of the zinc layer thickness according to claim 5, characterized in that: the driving gearwheel (311) comprises a circulating tooth (315), a calibration tooth (316) and a vacant slot (317).
7. The rapid detection device of the zinc layer thickness according to claim 5, characterized in that: the hinge block (34) is hinged with the driving air rod (29).
8. The rapid detection device of the zinc layer thickness according to claim 5, characterized in that: the pressurizing sleeve (37) is communicated with the driving air rod (29).
9. The rapid detection device of the zinc layer thickness according to claim 5, characterized in that: the guide assembly (4) comprises a guide block (41) fixedly connected to the driving groove (35), a guide rod (42) fixedly connected to the guide block (41) and slidably connected to the pressurizing piston (38), and a return spring (43) sleeved on the guide rod (42).
10. The rapid detection device of the zinc layer thickness according to claim 5, characterized in that: the calibration block (33) is a metal block with a smooth surface and no coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121478853.8U CN215524555U (en) | 2021-06-30 | 2021-06-30 | Rapid detection equipment for thickness of zinc layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121478853.8U CN215524555U (en) | 2021-06-30 | 2021-06-30 | Rapid detection equipment for thickness of zinc layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215524555U true CN215524555U (en) | 2022-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121478853.8U Active CN215524555U (en) | 2021-06-30 | 2021-06-30 | Rapid detection equipment for thickness of zinc layer |
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| Country | Link |
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| CN (1) | CN215524555U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115046508A (en) * | 2022-08-17 | 2022-09-13 | 山东恩光新材料有限公司 | Zinc-plated book processing is with semi-manufactured goods zinc layer thickness measurement auxiliary assembly |
-
2021
- 2021-06-30 CN CN202121478853.8U patent/CN215524555U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115046508A (en) * | 2022-08-17 | 2022-09-13 | 山东恩光新材料有限公司 | Zinc-plated book processing is with semi-manufactured goods zinc layer thickness measurement auxiliary assembly |
| CN115046508B (en) * | 2022-08-17 | 2022-11-01 | 山东恩光新材料有限公司 | Zinc-plated book processing is with semi-manufactured goods zinc layer thickness measurement auxiliary assembly |
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