CN215512446U - Full-automatic fastening package production system - Google Patents
Full-automatic fastening package production system Download PDFInfo
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- CN215512446U CN215512446U CN202121343756.8U CN202121343756U CN215512446U CN 215512446 U CN215512446 U CN 215512446U CN 202121343756 U CN202121343756 U CN 202121343756U CN 215512446 U CN215512446 U CN 215512446U
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Abstract
A full-automatic fastening packaging production system relates to the technical field of packaging box production and is used for fastening a film on the surface of a plate, the production system comprises a positioning transmission platform, an automatic discharging system, a positioning film-placing system and a hot-pressing device, the automatic discharging system is used for transferring the prepared plate to the surface of the positioning transmission platform in sequence, the positioning transmission platform is used for intermittently conveying the plate from the automatic discharging system according to a set route, the positioning film-placing system is used for laminating the surface of the plate passing right below, the hot-pressing device is used for hot-pressing and fixing the film covered on the plate on the surface of the plate and cutting the film between two adjacent plates, the whole system realizes the automatic release of the plate of a packaging box, the automatic release of the film and the automatic hot-pressing and automatic cutting of the plate and the film, the operation is simple, and the labor consumption and labor cost are reduced.
Description
Technical Field
The utility model relates to the technical field of packaging box production, in particular to a full-automatic fastening packaging production system.
Background
Today's electronic commerce rapid development, the express delivery parcel number of every day is billions, and the product is of a great variety, and the extranal packing that is used for express delivery transportation also is crucial, and there are multiple defects to the express delivery extranal packing of smallclothes commodity at present.
In order to avoid article in the transportation by the collision and take place to damage, can use bubble post parcel commodity during express packaging, perhaps put into the plastic air bag in the packing carton, bubble post and plastic air bag all play the shock attenuation and resist shock's effect, however, the packing personnel are when using bubble post packing article, need artifical winding and still need use extra transparent adhesive tape to fix the bubble post on article, it is long consuming time, in addition, the bubble post, the plastic air bag is that occupation space is great keeping, and the bubble post, the use of plastic air bag leads to plastics use amount to increase substantially, customer generally can directly abandon after receiving article, regard as rubbish, be unfavorable for environmental protection. Among the prior art, in order to solve foretell a plurality of problems simultaneously in the product transportation, the staff often can be on the packing carton fixed elastic film, and it locates the top of packing carton, wherein two opposite sides of film are fixed through hot pressing technology with two opposite sides of packing carton respectively, and the space that forms when the relative packing carton of film is strutted can place article, and the setting of film when realizing fastening the product, can also laminate on the packing carton surface after reducing occupation space relatively and finishing using.
In current packing carton production technology, generally the staff places the packing carton that the system is good on the workstation in proper order, then the position of manual adjustment packing carton, later the staff manually cuts out with the film of panel adaptation size, cover on the surface of panel, the staff controls the film that hot press unit will heat the relative both sides of panel at last, make the film fastening on the surface of panel, accomplish the processing of film and packing carton package material, however, the consuming time power of manual assembly's mode, the cost of labor is higher, therefore, the existence is treated the improvement part.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a full-automatic fastening and packaging production system, which has the following specific scheme:
a full-automatic fastening and packaging production system is used for fastening a film on the surface of a plate and comprises a positioning transmission platform, an automatic discharging system, a positioning film releasing system and a hot laminating device, wherein the automatic discharging system is erected at one end of the positioning transmission platform, and the positioning film releasing system and the hot laminating device are arranged in the middle of the positioning transmission platform in an up-and-down direction;
automatic blowing system is used for transporting in proper order the system panel extremely the surface of location transmission platform, location transmission platform is used for coming panel on the automatic blowing system carries out intermittent type formula according to set route and carries out, the membrane system is put in the location is used for carrying out the tectorial membrane to the surface of panel directly under, it is used for being fixed in with the film hot pressing that covers on the panel to scald the device and close the film between two adjacent panels of surface and cutting of panel.
Further, the automatic discharging system comprises a fixing frame, a plate placing frame and a turnover type negative pressure adsorption device, wherein the plate placing frame and the turnover type negative pressure adsorption device are both arranged on the fixing frame;
the plate placing frame comprises a plate conveying channel and a limiting assembly, and the limiting assembly is matched with the plate conveying channel to realize that plates on the plate conveying channel are sequentially attached to each other;
convertible negative pressure adsorption equipment is used for intermittent type formula ground will the panel of panel conveyer way discharge end is in proper order put on the location transmission platform.
Further, spacing subassembly is including being used for last gag lever post, left gag lever post and the right gag lever post that sets up with the panel butt, go up gag lever post, left gag lever post and right gag lever post be triangular distribution set up in just all be in on the mount directly over the panel conveyer way.
Further, convertible negative pressure adsorption equipment includes sucking disc, first upset cylinder, second upset cylinder, third dead lever and second connecting rod, the sucking disc with first upset cylinder transmission is connected, first upset cylinder passes through the third dead lever install in on the mount, first upset cylinder is in the top of location transmission platform just is close to the discharge end of panel conveyer way, the both ends of third dead lever all are equipped with the second connecting rod, the equal transmission that corresponds of second connecting rod is connected with second upset cylinder, second upset cylinder install in on the mount.
Furthermore, the positioning and conveying platform comprises a rack, a conveying belt is arranged on the rack, the conveying belt is rotatably erected on the rack, partition plates are arranged on the conveying belt, the length direction of each partition plate is the same as the width direction of the conveying belt, the partition plates are fixed with the conveying belt, a plurality of partition plates are arranged on the conveying belt at intervals, a placing station is formed between any two adjacent partition plates, and plates are placed in the placing station;
the frame is provided with a deviation correcting device, the deviation correcting device is erected on the frame, and one edge of the plate is abutted against the partition plate by the deviation correcting device.
Further, deviation correcting device includes the gib block, the gib block with the upside of conveyer belt is the interval setting, and panel follows the gib block with pass through between the conveyer belt, just the gib block with the frame can be dismantled fixedly.
Furthermore, the positioning film releasing system comprises an unwinding device, a guiding device and a tensioning device, wherein the unwinding device, the guiding device and the tensioning device are all erected on the rack; the unwinding device comprises an unwinding roller, the unwinding roller is rotatably erected on the rack, a film roller is arranged on the unwinding roller, and the film roller is detachably fixed on the unwinding roller; the guide device comprises a guide roller, the guide roller is fixed on the rack, and one end of the film roller bypasses the guide roller; the tensioning device comprises a rotating frame, the rotating frame rotates and is fixed on the rack, a first tensioning roller and a second tensioning roller are arranged on the rotating frame, the first tensioning roller and the second tensioning roller are rotatably erected on the rotating frame, one end of the film roller is wound around the guide roller, and then the first tensioning roller and the second tensioning roller are sequentially wound around the one end of the film roller, and the one end of the film roller is wound around the second tensioning roller and then covered on the plate.
Further, the hot pressing device comprises a hot pressing mechanism, a temperature control host and a cutting mechanism;
the hot pressing mechanism is provided with an ironing part, a gap for the plate to pass through is formed between the ironing part and the positioning and conveying platform, and the hot pressing mechanism can do intermittent up-and-down lifting motion relative to the positioning and conveying platform;
the cutting mechanism is formed with a cutting part and can do intermittent up-and-down lifting motion relative to the positioning transmission platform;
the temperature control host is electrically connected with the ironing part and the cutting part.
Furthermore, the hot pressing mechanism further comprises a mounting frame and a first lifting cylinder, one end of the mounting frame is hinged to the positioning transmission platform, the other end of the mounting frame is provided with the ironing part, and the end part of the mounting frame, which is provided with the ironing part, is in transmission connection with the first lifting cylinder;
scald and close the portion including first temperature sensor, electric heating board and fixing base, the electric heating board pass through the fixing base install in on the mounting bracket, first temperature sensor install in on the electric heating board, first temperature sensor with the control by temperature change host computer electricity is connected.
Further, cutting mechanism still includes second lift cylinder, second lift cylinder is fixed in on the location transmission platform, cutting part specifically includes electrical heating blade, blade fixed block and second temperature sensor, the electrical heating blade is located on the blade fixed block, second lift cylinder with the transmission of blade fixed block is connected, second temperature sensor install in on the electrical heating blade, second temperature sensor with the control by temperature change host computer electricity is connected.
Compared with the prior art, the utility model has the following beneficial effects:
by arranging the production system, the initial position of the manufactured packing box plate is in the automatic emptying system. When the production system works, the positioning transmission platform is always in an operating state, the number of plates on the positioning transmission platform is zero initially, after the prepared plates are loaded in the automatic discharging system, the automatic discharging system starts to work, the plates are sequentially conveyed to the positioning transmission platform to be conveyed, when the plates are positioned below the film system, the positioning film system runs, the surfaces of the plates are coated with films, then the hot pressing device works, continuous films are simultaneously hot pressed on two sides, close to each other, of the two adjacent plates, the films between the two plates are cut, the independent plates with the films on the surfaces are obtained, and the plates after being processed continue to be output by the positioning transmission platform. Summarizing, the whole system realizes the automatic release of the packing box plate, the automatic release of the film, the automatic hot pressing between the plate and the film and the automatic cutting of the film, the operation is simple, and the labor consumption and the labor cost are reduced.
Drawings
FIG. 1 is an overall schematic diagram of an embodiment of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic structural view of the positioning and transporting platform of the present invention;
FIG. 4 is an enlarged view of a portion a of FIG. 3;
FIG. 5 is a schematic structural view of a positioning film laying system according to the present invention;
FIG. 6 is an enlarged view of a portion b of FIG. 5;
FIG. 7 is an enlarged view of a portion c of FIG. 5;
FIG. 8 is a schematic structural view showing an automatic emptying system according to the present invention;
FIG. 9 is a schematic structural view showing a position-limiting component in the automatic emptying system according to the present invention;
FIG. 10 is a schematic structural view of the ironing apparatus of the present invention;
FIG. 11 is a schematic structural view showing specific positions of the thermal pressing mechanism and the cutting mechanism in the present invention;
fig. 12 is a partially enlarged view of a portion d in fig. 11.
Reference numerals: A. positioning a transmission platform; 1. a frame; 11. a support plate; 12. a rotating shaft; 13. positioning the roller; 14. a drive motor; 2. a conveyor belt; 21. a partition plate; 211a, an avoidance groove; 22. placing a station; 3. a transverse plate; 31. a support plate; 32. corner connectors; 4. a cross beam; 5. a deviation correcting device; 51. a guide strip; 511. a card slot; 512. fixing the bolt; 513. a nut; 52. layering; 53. a first fixing lever; 6. a brush; 61. A connecting plate; B. a positioning film releasing system; 7. an unwinding device; 71. unwinding rollers; 711. a first gear; 72. A film roller; 73. a roller; 74. a power motor; 741. a second gear; 8. a guide device; 81. A guide roller; 811. a limiting ring; 82. a fixing plate; 821. a guide groove; 83. a tension-preventing rod; 9. a tensioning device; 91. a rotating frame; 92. a rotating plate; 93. a second fixing bar; 94. a first tension roller; 95. a second tension roller; 96. a first connecting rod; 97. a screw; 98. a nut; 15. a vertical plate; 151. fixing grooves; 16. a horizontal plate; 161. embedding a groove; C. an automatic discharging system; 100. a fixed mount; 200. placing a plate rack; 210. a plate conveying path; 211b, a top pressure plate; 212. an auxiliary guide belt; 220. a limiting component; 221. an upper limiting rod; 222. a left stop lever; 223. a right stop lever; 224. adjusting a rod; 300. a turnover type negative pressure adsorption device; 310. a suction cup; 320. a first overturning cylinder; 330. a second overturning cylinder; 340. A third fixing bar; 350. a second connecting rod; D. a hot-pressing device; 400. a hot-pressing mechanism; 410. a mounting frame; 420. a first lifting cylinder; 430. a ironing part; 431. a first temperature sensor; 432. an electrical heating plate; 433. a fixed seat; 4331. a screw; 500. a temperature control host; 600. a cutting mechanism; 610. a second lifting cylinder; 620. a cutting section; 621. electrically heating the blade; 622. a blade fixing block; 623. a second temperature sensor.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited to these examples.
Combine fig. 1 and fig. 2, a full-automatic fastening packing production system for fasten the film on the surface of panel, production system is including location transmission platform A, automatic blowing system C, membrane system B is put in the location and scald and close device D and all integrate on location transmission platform A, specifically, automatic blowing system C erects in the one end of location transmission platform A, membrane system B is put in the location, it closes device D and sets up in the middle part of location transmission platform A to scald the position.
Automatic blowing system C is used for transporting the surface to location transmission platform A in proper order with the panel that has made, and location transmission platform A is used for carrying out the intermittent type formula with panel from automatic blowing system C according to established route and carries, and location is put membrane system B and is used for carrying out the tectorial membrane to the surface of panel directly under, scalds to close device D and is used for being fixed in the surface of panel and the film between two adjacent panels with the film hot pressing that covers on the panel.
In this production system's production technology, location transmission platform A is in the running state all the time, the panel quantity on the location transmission platform A is zero during the initial time, after the good panel of system of automatic blowing in the system C of loading, begin work, transport panel to location transmission platform A in proper order and carry, when panel puts membrane system B below through the location, membrane system B operation is put in the location, the panel surface is realized being tectorial membrane, afterwards, scald and close device D work, with continuous film hot pressing in two adjacent panel both sides that are close to each other simultaneously, cut open the film between two panels again, obtain independent and the panel of surface area membrane, the panel of accomplishing processing continues to be exported by location transmission platform A.
Combine fig. 8 and fig. 9, as the device of placing panel in advance, automatic blowing system C includes mount 100, panel rack 200, convertible negative pressure adsorption device 300 is all installed on mount 100, be fixed in whole automatic blowing system C the one end of location transmission platform A through mount 100, in operation, convertible negative pressure adsorption device 300 adsorbs behind the panel on panel rack 200, the panel upset that will adsorb again is on the surface of location transmission platform A, cycle in proper order, realize continuity of production.
After the manufacture of the packing box board is finished, the board placing frame 200 is used for stably stacking the prepared packing box board, and in detail, the board placing frame 200 comprises a board conveying passage 210 and a limiting component 220, and the limiting component 220 is matched with the board conveying passage 210 to realize the mutual sequential attaching arrangement of the boards on the board conveying passage 210. The plate conveying path 210 is of a flat plate structure, is fixed on the fixing frame 100, and is integrally arranged in an inclined manner, and the height of the discharge end of the plate conveying path 210 is higher than that of the feed end of the plate conveying path 210. Spacing subassembly 220 is including being used for with the last gag lever post 221, left gag lever post 222 and the right gag lever post 223 of panel butt setting, go up gag lever post 221, left gag lever post 222 and right gag lever post 223 and be triangular distribution and set up on mount 100 and all be in directly over panel transfer passage 210, go up gag lever post 221, left gag lever post 222 and right gag lever post 223 all with panel transfer passage 210 parallel arrangement, and the length of three can be unanimous with panel transfer passage 210's length.
Because packing carton panel has four edges, place back on panel transfer passage 210 with the panel that the thickness direction piled up, through setting up spacing subassembly 220, go up spacing pole 221, left gag lever post 222, four edge butt of cooperation and panel are jointly gone up to right gag lever post 223 and panel transfer passage 210, thereby play limiting displacement, make panel stably be in on panel transfer passage 210, and simultaneously, panel transfer passage 210 is the slope setting, the panel of stacking is in the discharge end of panel transfer passage 210 under the action of gravity, in addition, still can set up a roof pressure board 211b on panel transfer passage 210, roof pressure board 211b can set to the L font, exert an extra pressure to panel, make the setting of laminating relatively between the panel.
In order to facilitate the installation and detachment of the limiting assembly 220 on the fixing frame 100, the upper limiting rod 221 is detachably and fixedly connected with the fixing frame 100, specifically, an adjusting rod 224 is convexly arranged on the outer wall of the upper limiting rod 221, and the adjusting rod 224 is detachably and fixedly connected with the fixing frame 100 through a screw. The connection mode of the left and right limiting rods 222 and 223 and the fixing frame 100 is the same as the connection mode of the upper limiting rod 221 and the fixing frame 100.
Preferably, as shown in the figure, the auxiliary guide belt 212 which runs intermittently is wound on the board conveying path 210, and when the turnover type negative pressure adsorption device 300 adsorbs the boards on the board conveying path 210, the auxiliary guide belt 212 runs downwards at the same time, which is equivalent to applying a thrust force to the boards, and offsetting the thrust force applied to the boards by the limiting assembly 220, so that the boards can leave the board conveying path 210 in sequence.
The turnover type negative pressure adsorption device 300 is used for intermittently adsorbing the plates at the discharge end of the plate conveying channel 210 in sequence and then horizontally placing the plates on the positioning and conveying platform a. In detail, the turnover type negative pressure adsorption device 300 includes two suction cups 310, a first turnover cylinder 320, a second turnover cylinder 330, a third fixing rod 340 and a second connecting rod 350, the two suction cups 310 are all in transmission connection with the first turnover cylinder 320, the first turnover cylinder 320 is installed on the fixing frame 100 through the third fixing rod 340, the first turnover cylinder 320 is located above the positioning transmission platform a and is close to the discharge end of the plate conveying passage 210, the second connecting rod 350 is arranged at two ends of the third fixing rod 340, the second connecting rod 350 is connected with the second turnover cylinder 330 in a transmission connection manner, and the second turnover cylinder 330 is installed on the fixing frame 100.
Under the limiting action of the limiting assembly 220, the prepared packing box plates are orderly stacked on the plate conveying passage 210. Need transport packing carton panel to location transmission platform A when on, convertible negative pressure adsorption equipment 300 work, first upset cylinder 320 drives sucking disc 310 and stretches out and draws back, sucking disc 310 adsorbs the surface of living panel under the negative pressure effect when stretching out, later first upset cylinder 320 overturns towards location transmission platform A's surface, and simultaneously, second upset cylinder 330 stretches out and overturns, under the transmission of second connecting rod 350, the flexible direction and the vertical direction parallel arrangement of first upset cylinder 320, later first upset cylinder 320 stretches out once more and places the panel on sucking disc 310 on location transmission platform A, be convenient for carry on subsequent handling. In conclusion, the worker only needs to stack the prepared packing box plates on the plate conveying channel 210, so that the operation is simple, and the labor consumption and labor cost are reduced.
With reference to fig. 3 and 4, as a device for conveying a plate, the positioning and conveying platform a includes a frame 1, and the frame 1 is a rectangular parallelepiped frame as a whole. Be provided with backup pad 11 in the frame 1, backup pad 11 is whole to be rectangular plate-like, and backup pad 11 is located 1 width direction's of frame both sides and respectively is provided with one, and two 11 width direction's of backup pad one end all are fixed with frame 1, and the other end all extends to the one side of keeping away from frame 1.
A rotating shaft 12 is arranged between the two supporting plates 11, two sides of the rotating shaft 12 in the length direction of the supporting plates 11 are respectively provided with one rotating shaft, the axis direction of the rotating shaft 12 is the same as the width direction of the rack 1, and two ends of the rotating shaft 12 are respectively rotatably connected with the supporting plates 11 on two sides. All be provided with positioning roller 13 on two pivot 12, positioning roller 13's axis is coaxial with the axis of corresponding pivot 12, and positioning roller 13 is fixed with corresponding pivot 12, is provided with conveyer belt 2 between two positioning roller 13, and conveyer belt 2 and positioning roller 13 tensioning cooperation. Be provided with driving motor 14 on the backup pad 11 of frame 1 one side, driving motor 14 can dismantle to be fixed in backup pad 11, and driving motor 14's axis of rotation is fixed with the pivot 12 of backup pad 11 length direction one side, drives 2 rotations of conveyer belt through driving motor 14 for 2 pivoted stability of conveyer belt.
A transverse plate 3 is arranged between the two supporting plates 11, the transverse plate 3 is in a rectangular plate shape as a whole, and the length direction of the transverse plate 3 is the same as the width direction of the rack 1. The transverse plate 3 penetrates between the conveying belts 2 in the length direction, two ends of the transverse plate 3 in the length direction are respectively fixed with the supporting plates 11 on two sides, and the transverse plate 3 is arranged in three positions at intervals along the length direction of the supporting plates 11. A supporting plate 31 is arranged between the upper side of the horizontal direction of the transverse plate 3 and the conveying belt 2, the supporting plate 31 is in a rectangular plate shape as a whole, the length direction of the supporting plate 31 is the same as the length direction of the supporting plate 11, the width direction of the supporting plate 31 is the same as the length direction of the transverse plate 3, and two sides of the supporting plate 31 in the length direction are erected on the transverse plates 3 on two sides of the supporting plate 11 in the length direction.
An angle code 32 is arranged between the bearing plate 31 and the transverse plate 3, two side edges of the angle code 32 respectively support the bearing plate 31 and the transverse plate 3 tightly, and a screw penetrates through the angle code 32 to be in threaded connection with the bearing plate 31 and the transverse plate 3 in the using process. By arranging the supporting plates 31 between the conveyer belts 2, the conveyer belts 2 can improve the bearing capacity of the conveyer belts 2 in the process of conveying plates.
Be provided with baffle 21 on conveyer belt 2, baffle 21 is whole to be rectangular plate-like, the length direction of baffle 21 is perpendicular with conveyer belt 2's direction of delivery, baffle 21 width direction's one end is fixed with conveyer belt 2, the other end extends to the one side of keeping away from conveyer belt 2, and baffle 21 is provided with a plurality of around the even interval of conveyer belt 2, be formed with between two arbitrary adjacent baffles 21 and place station 22, during the use, the staff places panel in proper order in the corresponding station 22 of placing.
Dodging groove 211a has all been seted up at a plurality of 21 length direction's of baffle middle part, dodges groove 211a and communicates adjacent two and place station 22 for adjacent two interactivity of placing between the station 22 can promote.
Be provided with crossbeam 4 on the fagging 11, crossbeam 4 is whole to be rectangular shaft-like, and crossbeam 4 is located conveyer belt 2 and is the upside, and the both ends of crossbeam 4 length direction are located 2 width direction's of conveyer belt both sides, and the both ends of crossbeam 4 length direction are fixed with the backup pad 11 of both sides respectively.
Be provided with deviation correcting device 5 on crossbeam 4, deviation correcting device 5 includes gib block 51, and gib block 51 is whole to be the cuboid form, and the length direction of gib block 51 is the same with the direction of delivery of conveyer belt 2, and gib block 51 is the interval setting with conveyer belt 2. The length direction of the guide strip 51 is opposite to the conveying direction of the conveying belt 2, a pressing strip 52 is arranged at one end of the guide strip 51, one end of the pressing strip 52 and the guide strip 51 are integrally formed, and the other end of the pressing strip extends to one side far away from the conveying belt 2. In use, the plate material enters between the guide strip 51 and the conveyor belt 2 under the guiding action of the pressing strip 52, and then the guide strip 51 passes through the avoiding groove 211a on the partition board 21. One edge of the sheet is aligned with the partition 21 by the action of the guide strip 51.
The crossbeam 4 is provided with a first fixing rod 53, the first fixing rod 53 and the crossbeam 4 are detachably fixed, the guide strip 51 is provided with a clamping groove 511, and the direction of the clamping groove 511 is the same as the length direction of the guide strip 51. The guide strip 51 is provided with a fixing bolt 512, a nut of the fixing bolt 512 is clamped with the clamping groove 511 on the guide strip 51, a screw 433197 of the fixing bolt 512 faces the side departing from the conveying belt 2, and one end of a screw 433197 of the fixing bolt 512 passes through the first fixing rod 53.
The fixing bolt 512 is provided with three nuts 98513, the screw 433197 of the fixing bolt 512 is provided with three nuts 98513, and the three nuts 98513 are all in threaded connection with the screw 433197 of the fixing bolt 512. One end of one of the nuts 98513 abuts against the guide strip 51, and the other ends of the two nuts 98513, which are close to each other, abut against the first fixing rod 53. Through the cooperation of fixing bolt 512 and nut 98513, make the convenience of adjusting gib 51 and conveyer belt 2 interval promote, promote the adaptability of gib 51.
The both sides that crossbeam 4 is located gib 51 all are provided with brush 6, are the interval setting between brush 6 and the conveyer belt 2, and are provided with connecting plate 61 between brush 6 and the crossbeam 4, and the one end and the crossbeam 4 of connecting plate 61 are fixed, and the other end is fixed with brush 6, rectifies a deviation to panel through brush 6 for the accuracy nature of panel position on conveyer belt 2 can promote.
When location transmission platform A used, the staff adjusted the interval between gib block 51 and the conveyer belt 2 through fixing bolt 512 and nut 98513 according to the thickness of panel, then put into corresponding placing station 22 with panel, simultaneously, driving motor 14 drive conveyer belt 2 rotates, and panel moves along with conveyer belt 2, and when panel moved to crossbeam 4 downside, panel got into the downside of gib block 51 through the guide effect of layering 52, and gib block 51 aligns one side of panel with baffle 21 with brush 6.
Referring to fig. 5 to 7, as a device for continuously discharging a film, the positioning film discharging system B includes an unwinding device 7, a guiding device 8, and a tensioning device 9, and in order to reduce an occupied space during installation, the unwinding device 7, the guiding device 8, and the tensioning device 9 are all erected on the frame 1. Referring to fig. 1, a vertical plate 15 is disposed on the frame 1, the vertical plate 15 is an L-shaped plate as a whole, one side of the vertical plate 15 is in the same direction as the length direction of the support plate 11, and the other side of the vertical plate 15 is perpendicular to the support plate 11. One side of the vertical plate 15 parallel to the supporting plate 11 is fixed to the supporting plate 11, the other end of the vertical plate extends to one side far away from the rack 1, two vertical plates 15 are arranged corresponding to the supporting plate 11, and the two vertical plates 15 are arranged oppositely. All be provided with horizontal plate 16 on the one side that backup pad 11 was kept away from to two riser 15 vertical directions, horizontal plate 16 is whole to be rectangular plate-like, and horizontal plate 16 length direction's one end is fixed with riser 15, and the other end extends to the one side of keeping away from corresponding riser 15.
Be provided with unwinding device 7 on the horizontal plate 16, unwinding device 7 is established on horizontal plate 16 in the rotating turret, and unwinding device 7 is including unreeling roller 71, and the one end that riser 15 was kept away from to two horizontal plate 16 length directions has all been seted up and has been inlayed and establish groove 161, unreels roller 71 and sets up in inlaying of two horizontal plates 16 establishes the groove 161. The film roller 72 is arranged on the unwinding roller 71, the film roller 72 is fixed with the unwinding roller 71, the film roller 72 is fixed on the unwinding roller 71, the unwinding convenience of the film roller 72 is improved, and after the film on the film roller 72 is used, the film roller 72 can be detached from the unwinding roller 71 for replacement.
The two horizontal plates 16 are both provided with rollers 73, and the rollers 73 are rotatably erected on the horizontal plates 16. The two sides of the roller 73 in the axial direction of the unwinding roller 71 are respectively provided with one, the side walls of the two rollers 73 are abutted against the surface of the unwinding roller 71, and the convenience of the rotation of the unwinding roller 71 on the horizontal plate 16 is improved through the surface abutment of the roller 73 and the unwinding roller 71.
The unwinding roller 71 has a first gear 711 at one end thereof, the first gear 711 is coaxial with the unwinding roller 71, and the first gear 711 is fixed to the unwinding roller 71. The horizontal plate 16 is provided with a power motor 74, the power motor 74 is detachably fixed on the horizontal plate 16, an output shaft of the power motor 74 faces one side close to a first gear 711, a second gear 741 is arranged on the output shaft of the power motor 74, an axis of the second gear 741 is coaxial with an axis of an output shaft of the power motor 74, the second gear 741 is fixed with the output shaft of the power motor 74, the first gear 711 is kneaded with the second gear 741, the power motor 74 drives the second gear 741 to rotate, the second gear 741 drives the first gear 711 to rotate, the first gear 711 drives the unwinding roller 71 to rotate, the power motor 74 drives the film roller 72 to unwind, and the unwinding automation length of the film roller 72 is increased.
The vertical plate 15 is provided with a guide device 8, the guide device 8 is erected on the vertical plate 15, the guide device 8 comprises a guide roller 81, the axis of the guide roller 81 is parallel to the axis of the unwinding roller 71, the guide roller 81 is fixed with one end of the vertical plate 15 far away from the support plate 11 in the vertical direction, and two guide rollers 81 are arranged at intervals along the length direction of the horizontal plate 16. All be provided with spacing ring 811 on two guide roll 81, spacing ring 811 is the rubber material, and spacing ring 811 is provided with two on corresponding guide roll 81 at the interval, and two spacing rings 811 are all established on corresponding guide roll 81, and the film on the film cylinder 72 passes between two spacing rings 811 on the guide roll 81, prevents that the film from taking place the skew at the in-process of unreeling.
A fixing plate 82 is disposed between the two guide rollers 81, and one fixing plate 82 is disposed on each of the two spacing rings 811 at a side away from each other. The fixing plate 82 is integrally T-shaped, two ends of the fixing plate 82 in the horizontal direction are respectively arranged on the two guide rollers 81, and the fixing plate 82 is vertical to the axial direction of the guide rollers 81. The fixed plate 82 is provided with a guide groove 821, and the longitudinal direction of the guide groove 821 is perpendicular to the axial direction of the guide roller 81. A pull-preventing rod 83 is disposed between the two fixing plates 82, the pull-preventing rod 83 is integrally cylindrical, and both ends of the pull-preventing rod 83 are erected in the guide grooves 821 of the fixing plates 82 on both sides. The film is passed in from the upper side between the two guide rollers 81, then passes around the lower side of the tension prevention bar 83, and then passes out from the lower side between the two guide rollers 81. The film bypasses the tension-preventing rod 83, so that the film can be prevented from being subjected to larger tension on one hand, and the films close to each other can be prevented from being adhered together on the other hand.
The vertical plate 15 is provided with a tensioning device 9, and the tensioning device 9 is erected on the vertical plate 15. The tensioning device 9 comprises a rotating frame 91, the rotating frame 91 being located between the two upright plates 15. The rotating frame 91 comprises rotating plates 92, the rotating plates 92 are integrally rectangular plate-shaped, two rotating plates 92 are arranged at intervals along the thickness direction of the rotating plates 92, second fixing rods 93 are arranged between the two rotating plates 92, two ends, located in the length direction of the rotating plates 92, of each second fixing rod 93 are respectively provided with one, two ends of each second fixing rod 93 are respectively fixed with the rotating plates 92 on two sides, and therefore stability between the two rotating plates 92 can be improved.
The two second fixing rods 93 are respectively provided with a first tensioning roller 94 and a second tensioning roller 95, the axes of the first tensioning roller 94 and the second tensioning roller 95 are coaxial with the axis of the corresponding second fixing rod 93, and the first tensioning roller 94 and the second tensioning roller 95 are rotationally fixed on the corresponding second fixing rod 93. The film passes under the two guide rollers 81 and then under the first tension roller 94 and the second tension roller 95.
All seted up fixed slot 151 on two risers 15, fixed slot 151 runs through riser 15, and the length direction of fixed slot 151 is the same with the vertical direction of riser 15. First connecting rods 96 are arranged between the two vertical plates 15 and the rotating plate 92, screws 433197 are arranged at two ends of each of the two first connecting rods 96, one end of each screw 433197 is fixed to the corresponding first connecting rod 96, and the other end of each screw passes through the corresponding rotating plate 92 and the fixing groove 151 in the corresponding vertical plate 15. The screw 433197 is provided with nut 98513 through riser 15 and the one end of rotating plate 92, and nut 98513 is all connected with corresponding screw 433197 screw thread, and the one end of nut 98513 and riser 15. The rotating plate 92 interferes.
When the positioning film releasing system B operates, the film roller 72 is fixed on the releasing roller 71, then one end of the film roller 72 is sequentially wound around the guide roller 81, the first tensioning roller 94 and the second tensioning roller 95, when the packaging paper board moves along with the conveying belt 2, when the packaging paper board passes between the second tensioning roller 95 and the conveying belt 2, the film covers the upper side of the packaging paper board, and the manual pulling of the film to be fixed on the packaging paper board is saved.
With reference to fig. 10 to 12, the ironing device D is used as a device for fastening the thin film on the plate, and when the ironing device D works, the ironing device D can perform the thin film hot-pressing operation on the plate on the positioning and conveying platform a, and then perform the thin film cutting operation, so as to obtain the independent plate with the thin film pressed on the surface. Because the film is made for being heated deformable material, film hot pressing operation and film cutting operation all adopt the heating methods to accomplish, and in detail, it includes hot pressing mechanism 400, control by temperature change host computer 500 and cutting mechanism 600 to scald device D, and control by temperature change host computer 500 is prior art for set for certain temperature to hot pressing mechanism 400, cutting mechanism 600.
The specific implementation manner of the up-and-down lifting motion of the hot pressing mechanism 400 is as follows: the mounting bracket 410 is equipped with the tip and the first lift cylinder 420 transmission of scalding portion 430 and is connected, and first lift cylinder 420 is provided with two, equal fixed mounting in location transmission platform A's lower part, and its flexible direction is the slope setting, when first lift cylinder 420 is ascending, when the descending motion, the tip that promotes mounting bracket 410 uses the axostylus axostyle to do ascending, decurrent upset motion as the rotation center to the drive scalds portion 430 and does and keep away from, be close to the motion on location transmission platform A surface.
Optimized, mounting bracket 410 and the portion 430 that closes that scalds can dismantle fixed connection, and the portion 430 that closes that scalds specifically includes first temperature sensor 431, electric heating board 432 and fixing base 433, and electric heating board 432 is fixed on fixing base 433, and the top of fixing base 433 sets up the screw rod 433197 that a plurality of intervals set up, and screw rod 433197 wears to establish and locks with nut 98513 after installing on mounting bracket 410, realizes the fastening. The first temperature sensor 431 is installed on the electric heating plate 432 for monitoring the real-time temperature of the electric heating plate 432, and the first temperature sensor 431 is electrically connected with the temperature control host computer 500.
The cutting mechanism 600 includes a second lifting cylinder 610 and a cutting portion 620, and the cutting mechanism 600 can perform an intermittent up-and-down lifting motion with respect to the positioning and conveying platform a. The second lifting cylinders 610 are provided with two, and are all fixed at the lower position of the positioning transmission platform a, and the telescopic direction of the second lifting cylinders is parallel to the vertical direction. Cutting part 620 specifically includes electrical heating blade 621, blade fixed block 622 and second temperature sensor 623, and on electrical heating blade 621 located blade fixed block 622, second lift cylinder 610 was connected with the transmission of blade fixed block 622, and second temperature sensor 623 is installed on electrical heating blade 621 for monitor electrical heating blade 621's real-time temperature, second temperature sensor 623 is connected with control by temperature change host computer 500 electricity.
When the second lifting cylinder 610 moves up and down, the blade fixing block 622 and the electric heating blade 621 are pushed up and down to move closer to and away from the plate.
In order to reduce the interval time between the film hot-pressing operation and the film cutting operation and improve the working efficiency, the ironing part 430 and the cutting part 620 are arranged at an interval from top to bottom. The staff sets for good ironing part 430 on control by temperature change host computer 500, the temperature of cutting part 620, when packing carton panel moves on location transmission platform A, panel from clearance department through ironing part 430 below, when the side of the panel of two adjacent settings is in the below of ironing part 430 simultaneously, at this moment, hot press mechanism 400 is descending motion, the electric heating board 432 that drives to iron on the part 430 contacts with the edge of two adjacent settings panels simultaneously, electric heating board 432 is with the film suppression on the panel surface under heating and pressure effect, because the film is continuous type structure, afterwards, cutting mechanism 600 is ascending motion, it rises to drive cutting part 620, the position cutting film of electric heating board 432 of cutting part 620 between two panels under the heating effect, thereby obtain two independent hot pressing and have the panel of film.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.
Claims (10)
1. A full-automatic fastening and packaging production system is used for fastening a film on the surface of a plate and is characterized by comprising a positioning transmission platform (A), an automatic discharging system (C), a positioning film placing system (B) and a hot pressing device (D), wherein the automatic discharging system (C) is erected at one end of the positioning transmission platform (A), and the positioning film placing system (B) and the hot pressing device (D) are arranged in the middle of the positioning transmission platform (A) in the vertical direction;
automatic blowing system (C) are used for transporting in proper order the panel of having made extremely the surface of location transmission platform (A), location transmission platform (A) is used for coming from panel on the automatic blowing system (C) carries out intermittent type formula according to set route and carries, location is put membrane system (B) and is used for carrying out the tectorial membrane to the surface of panel directly under, it is used for being fixed in with the film hot pressing that covers on the panel to scald and closes device (D) film between two adjacent panels of surface and cutting of panel.
2. The full-automatic fastening and packaging production system according to claim 1, wherein the automatic discharging system (C) comprises a fixing frame (100), a plate placing frame (200) and a turnover type negative pressure adsorption device (300), wherein the plate placing frame (200) and the turnover type negative pressure adsorption device (300) are both mounted on the fixing frame (100);
the plate placing frame (200) comprises a plate conveying channel (210) and a limiting assembly (220), wherein the limiting assembly (220) is matched with the plate conveying channel (210) to realize that plates on the plate conveying channel (210) are sequentially attached to each other;
the turnover type negative pressure adsorption device (300) is used for intermittently laying the plates at the discharge end of the plate conveying channel (210) on the positioning and conveying platform (A) in sequence.
3. The full-automatic fastening and packaging production system of claim 2, wherein the limiting assembly (220) comprises an upper limiting rod (221), a left limiting rod (222) and a right limiting rod (223) which are used for being abutted against a plate, and the upper limiting rod (221), the left limiting rod (222) and the right limiting rod (223) are arranged on the fixing frame (100) in a triangular distribution manner and are all located right above the plate conveying channel (210).
4. The fully automatic fastening and packaging production system of claim 3, wherein the flip-over type negative pressure adsorption device (300) comprises a suction cup (310), a first flip-over cylinder (320), a second flip-over cylinder (330), a third fixing rod (340), and a second connecting rod (350), the sucker (310) is in transmission connection with the first overturning cylinder (320), the first overturning cylinder (320) is installed on the fixed frame (100) through the third fixing rod (340), the first turnover cylinder (320) is positioned above the positioning and conveying platform (A) and close to the discharge end of the plate conveying channel (210), the second connecting rods (350) are arranged at the two ends of the third fixing rod (340), the second connecting rods (350) are correspondingly connected with the second turnover cylinders (330) in a transmission way, the second overturning cylinder (330) is installed on the fixed frame (100).
5. The full-automatic fastening and packaging production system of claim 1, wherein the positioning and conveying platform (A) comprises a frame (1), a conveying belt (2) is arranged on the frame (1), the conveying belt (2) is rotatably erected on the frame (1), a partition plate (21) is arranged on the conveying belt (2), the length direction of the partition plate (21) is the same as the width direction of the conveying belt (2), the partition plate (21) is fixed with the conveying belt (2), a plurality of partition plates (21) are arranged on the conveying belt (2) at intervals, a placing station (22) is formed between any two adjacent partition plates (21), and a plate is placed in the placing station (22);
the plate bending machine is characterized in that a deviation correcting device (5) is arranged on the rack (1), the deviation correcting device (5) is erected on the rack (1), and one side of a plate is abutted against the partition plate (21) by the deviation correcting device (5).
6. The full-automatic fastening and packaging production system according to claim 5, wherein the deviation correcting device (5) comprises a guide strip (51), the guide strip (51) is arranged at an interval with the upper side of the conveying belt (2), a plate material passes through between the guide strip (51) and the conveying belt (2), and the guide strip (51) and the frame (1) are detachably fixed.
7. The full-automatic fastening and packaging production system according to claim 5, wherein the positioning and film-releasing system (B) comprises an unwinding device (7), a guiding device (8) and a tensioning device (9), and the unwinding device (7), the guiding device (8) and the tensioning device (9) are all erected on the frame (1); the unwinding device (7) comprises an unwinding roller (71), a rotating frame (91) of the unwinding roller (71) is arranged on the rack (1), a film roller (72) is arranged on the unwinding roller (71), and the film roller (72) is detachably fixed on the unwinding roller (71); the guiding device (8) comprises a guiding roller (81), the guiding roller (81) is fixed on the rack (1), and one end of the film roller (72) bypasses the guiding roller (81); overspeed device tensioner (9) are including rotating turret (91), rotating turret (91) rotate to be fixed on frame (1), be provided with first tensioning roller (94) and second tensioning roller (95) on rotating turret (91), establish first tensioning roller (94) and second tensioning roller (95) rotating turret (91) on rotating turret (91), the one end of film cylinder (72) is walked around guide roll (81) back, is walked around again in proper order first tensioning roller (94) and second tensioning roller (95), the one end of film cylinder (72) is walked around cover on panel behind second tensioning roller (95).
8. The fully automatic fastening package production system according to claim 1, wherein the ironing device (D) comprises a hot pressing mechanism (400), a temperature control main machine (500), and a cutting mechanism (600);
the hot pressing mechanism (400) is provided with an ironing part (430), a gap for the plate to pass through is formed between the ironing part (430) and the positioning and conveying platform (A), and the hot pressing mechanism (400) can do intermittent up-and-down lifting motion relative to the positioning and conveying platform (A);
the cutting mechanism (600) is provided with a cutting part (620), and the cutting mechanism (600) can do intermittent up-and-down lifting motion relative to the positioning and conveying platform (A);
the temperature control host (500) is electrically connected with the ironing part (430) and the cutting part (620).
9. The full-automatic fastening and packaging production system of claim 8, wherein the hot pressing mechanism (400) further comprises a mounting frame (410) and a first lifting cylinder (420), one end of the mounting frame (410) is hinged to the positioning and conveying platform (A), the other end of the mounting frame (410) is provided with the ironing part (430), and the end of the mounting frame (410) provided with the ironing part (430) is in transmission connection with the first lifting cylinder (420);
scald and close portion (430) and include first temperature sensor (431), electric heating board (432) and fixing base (433), electric heating board (432) pass through fixing base (433) install in on mounting bracket (410), first temperature sensor (431) install in on the electric heating board (432), first temperature sensor (431) with temperature control host computer (500) electricity is connected.
10. The full-automatic fastening package production system of claim 9, wherein the cutting mechanism (600) further comprises a second lifting cylinder (610), the second lifting cylinder (610) is fixed on the positioning transmission platform (a), the cutting part (620) specifically comprises an electric heating blade (621), a blade fixing block (622) and a second temperature sensor (623), the electric heating blade (621) is arranged on the blade fixing block (622), the second lifting cylinder (610) is in transmission connection with the blade fixing block (622), the second temperature sensor (623) is mounted on the electric heating blade (621), and the second temperature sensor (623) is electrically connected with the temperature control host computer (500).
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CN113601898A (en) * | 2021-06-17 | 2021-11-05 | 上海灵敏包装材料有限公司 | Full-automatic fastening package production system |
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