CN215511575U

CN215511575U - Efficient blank cutting device for preparing coal gangue bricks

Info

Publication number: CN215511575U
Application number: CN202122123359.6U
Authority: CN
Inventors: 许佳佳; 许佳豪; 刘文茹; 陈曼波
Original assignee: Xinzheng Hongji Wall Building Materials Co ltd
Current assignee: Xinzheng Hongji Wall Building Materials Co ltd
Priority date: 2021-09-03
Filing date: 2021-09-03
Publication date: 2022-01-14
Anticipated expiration: 2031-09-03

Abstract

The utility model discloses a high-efficiency blank cutting device for coal gangue brick preparation, which comprises a workbench and a longitudinal cutter, wherein a portal frame is fixedly arranged on the top surface of the workbench, electric telescopic rods are symmetrically arranged on two sides of the bottom surface of the portal frame, the movable ends of the two electric telescopic rods are connected with a mounting frame, a rotating shaft is arranged on the mounting frame, one end of the rotating shaft is connected with the output end of a second motor, a mounting sleeve is sleeved on the rotating shaft, two groups of vertical plates are symmetrically arranged on the side surface of the mounting sleeve, and a guide rod is connected between each group of vertical plates. Has the advantages that: the coal gangue brick blank cutting device is provided with the transverse cutter and the longitudinal cutter, so that a user can conveniently adjust the width and the length of the cut coal gangue brick blank, the coal gangue brick blank cutting device is suitable for producing and preparing coal gangue bricks with different sizes and specifications, the practicability is high, and the number of the used longitudinal cutters can be increased or decreased on the premise of not disassembling and re-assembling the device, so that the production and preparation requirements of the coal gangue bricks are met.

Description

Efficient blank cutting device for preparing coal gangue bricks

Technical Field

The utility model relates to the technical field of preparation of gangue bricks, in particular to a high-efficiency blank cutting device for preparing the gangue bricks.

Background

The coal gangue is a solid waste discharged in the coal mining process and the coal washing process, the coal gangue is used for making bricks, the land is saved, the waste materials of mines are consumed, the coal gangue bricks are low-carbon building materials beneficial to environmental protection, the production of the coal gangue bricks generally comprises the procedures of raw material treatment, stirring, digestion, wheel milling, molding, maintenance, finished product stacking and the like, in the preparation process of the coal gangue bricks, the formed coal gangue blanks need to be subjected to blank cutting treatment, and the high-efficiency blank cutting device for preparing the coal gangue bricks is mostly used at present.

Coal gangue brick blank generally need be earlier with the vertical pug strip of cutting into the strip form of pug, carry out the crosscut again and obtain the adobe of brick shape, interval between the cutter of high-efficient blank cutting device is most for the fixed length for current coal gangue brick preparation, thereby make the brick width of the coal gangue brick of producing be fixed dimension, be difficult to satisfy the coal gangue brick production demand of multiple different dimensions, application scope is less, the practicality is relatively poor, in addition, current coal gangue brick preparation is with high-efficient blank cutting device need dismantle the device again when adjusting cutter quantity most, the operation process is very loaded down with trivial details, bring inconvenience for the use of high-efficient blank cutting device is used in coal gangue brick preparation.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides the efficient blank cutting device for coal gangue brick preparation, which has the advantages of being convenient for adjusting the distance between the cutters so as to be suitable for the production of coal gangue bricks with different sizes and specifications, strong in practicability and convenient for workers to increase and decrease the number of the used cutters, and further solves the problems in the background art.

(II) technical scheme

In order to realize the advantages of being convenient for adjusting the distance between the cutters so as to be suitable for the production of the coal gangue bricks with different sizes and specifications, strong practicability and being convenient for workers to increase or decrease the number of the used cutters, the utility model adopts the following specific technical scheme: the efficient blank cutting device for preparing the coal gangue bricks comprises a workbench and a longitudinal cutter, wherein a portal frame is fixedly installed on the top surface of the workbench, electric telescopic rods are symmetrically installed on two sides of the bottom surface of the portal frame, the movable ends of the two electric telescopic rods are connected with a mounting frame, a rotating shaft is installed on the mounting frame, one end of the rotating shaft is connected with the output end of a second motor, a mounting sleeve is sleeved on the rotating shaft, two groups of vertical plates are symmetrically installed on the side surface of the mounting sleeve, a guide rod is connected between the vertical plates of each group, a first through hole is formed in the center of the longitudinal cutter, the mounting sleeve penetrates through the first through hole, second through holes are symmetrically formed in the longitudinal cutter, a guide rod cylinder penetrates through the second through holes, a limiting groove is formed in each vertical plate, a tightening spring is installed at the bottom end of the limiting groove, and a tightening plate is connected to the top end of the tightening spring, the abutting plate abuts against the inner side of the longitudinal cutter.

Further, a cylinder is installed on one side of the top surface of the portal frame, a cutter holder is connected to the output end of the cylinder, and a transverse cutter is installed on the cutter holder.

Further, the transfer roller is installed to workstation both ends symmetry, and installs the conveyer belt between two transfer rollers, first motor output is connected to the transfer roller, workstation top surface central authorities install the base cutting platform, and base cutting platform is located the portal frame under.

Furthermore, the two ends of the abutting plate are symmetrically provided with shifting pieces, and the guide rod is provided with scale marks.

Furthermore, the top surface of the abutting plate is provided with an anti-skid rubber pad.

Furthermore, a control panel is installed on the side face of the portal frame, and the control panel is electrically connected with the first motor, the second motor, the electric telescopic rod and the cylinder.

Furthermore, supporting legs are uniformly arranged at four corners of the bottom surface of the workbench.

(III) advantageous effects

Compared with the prior art, the utility model provides an efficient blank cutting device for coal gangue brick preparation, which has the following beneficial effects:

(1) the utility model is provided with a transverse cutter and a longitudinal cutter, when in use, a first motor is started through a control panel to drive a transmission roller to rotate, a transmission belt rotates along with the transmission roller, pug placed on the transmission belt moves along with the transmission belt to a blank cutting table arranged at the center of a workbench, at the moment, a second motor is controlled by the control panel to drive a rotating shaft to rotate, a mounting sleeve is sleeved on the rotating shaft and synchronously rotates along with the rotating shaft, two groups of vertical plates are symmetrically arranged on the mounting sleeve, a guide rod is connected between each group of vertical plates, the mounting sleeve passes through a first through hole arranged at the center of the longitudinal cutter, the guide rod passes through a second through hole symmetrically arranged on the longitudinal cutter, a resisting plate is pressed against the inner side of the longitudinal cutter under the elastic force of a resisting spring, and an anti-skid rubber pad is arranged on the resisting plate, so that the longitudinal cutter can be prevented from shaking left and right, and the stability of the longitudinal cutter can be kept, then the longitudinal cutter can rotate along with the rotating shaft along with the installation sleeve, longitudinal cutting operation is carried out on the pug passing through the blank cutting platform, the pug is cut into a plurality of strip-shaped pug strips, then a cylinder installed on the portal frame is started to drive the transverse cutter installed on the cutter holder to transversely cut the strip-shaped pug strips according to certain frequency, so that coal gangue green bricks with certain length are obtained, and the coal gangue green bricks move forward along with the conveyor belt after the blank cutting is completed to finish discharging.

(2) The utility model is provided with the mounting sleeve and the abutting plate, as mentioned above, a plurality of longitudinal cutters are sleeved on the mounting sleeve and the guide rod, when a user needs to change the size specification of the produced coal gangue brick, the electric telescopic rod is started through the control panel to drive the mounting frame to ascend, then the shifting sheet is pressed downwards, the abutting plate extrudes the abutting spring downwards along the limiting groove, so that the abutting plate does not abut against the longitudinal cutters any more, at the moment, a plurality of longitudinal cutters are in a movable state, the user can adjust and move the longitudinal cutters along the direction of the guide rod and the mounting sleeve, the distance between two adjacent longitudinal cutters can be quickly adjusted by utilizing the scale mark arranged on the guide rod, after the adjustment is finished, the shifting sheet is loosened to ensure that the abutting plate abuts against and fixes the longitudinal cutters again, the distance between the two adjacent longitudinal cutters can be finished, and the width size of the cut coal gangue brick blank can be adjusted, meanwhile, the user can adjust the frequency of downward blank cutting by the transverse cutter through the control panel to control and adjust the length and the size of the cut coal gangue brick blanks, and the coal gangue brick cutting device is suitable for the production of coal gangue bricks with different sizes and specifications.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of an efficient blank cutting device for gangue brick preparation according to an embodiment of the utility model;

FIG. 2 is a side cross-sectional view of an efficient slab cutting apparatus for gangue brick preparation according to an embodiment of the present invention;

FIG. 3 is an enlarged view at A of FIG. 1 according to an embodiment of the present invention;

FIG. 4 is a cross-sectional view of a mounting sleeve of the efficient slab cutting apparatus for gangue brick preparation according to an embodiment of the present invention;

FIG. 5 is a perspective view of a mounting sleeve of the efficient slab cutting apparatus for gangue brick preparation according to an embodiment of the present invention;

fig. 6 is a perspective view of a longitudinal cutter of the efficient green brick cutting device for gangue brick preparation according to an embodiment of the present invention.

In the figure:

1. a work table; 2. a conveying roller; 3. a conveyor belt; 4. a gantry; 5. an electric telescopic rod; 6. a cylinder; 7. a control panel; 8. supporting legs; 9. a transverse cutter; 10. a blank cutting table; 11. a mounting frame; 12. a longitudinal cutter; 13. a first motor; 14. a tool apron; 15. a rotating shaft; 16. a second motor; 17. installing a sleeve; 18. a vertical plate; 19. a propping plate; 20. a guide bar; 21. a limiting groove; 22. the spring is tightly propped; 23. a shifting sheet; 24. an anti-skid rubber pad; 25. a first through hole; 26. a second through hole; 27. scale lines are marked.

Detailed Description

For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the utility model, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.

According to the embodiment of the utility model, the efficient blank cutting device for preparing the coal gangue bricks is provided.

Referring to the drawings and the detailed description, the utility model is further explained, as shown in fig. 1-6, the efficient blank cutting device for coal gangue brick preparation according to the embodiment of the utility model comprises a workbench 1 and a longitudinal cutter 12, a portal frame 4 is fixedly installed on the top surface of the workbench 1, electric telescopic rods 5 are symmetrically installed on two sides of the bottom surface of the portal frame 4, movable ends of the two electric telescopic rods 5 are connected with an installation frame 11, a rotating shaft 15 is installed on the installation frame 11, one end of the rotating shaft 15 is connected with the output end of a second motor 16, an installation sleeve 17 is sleeved on the rotating shaft 15, two groups of vertical plates 18 are symmetrically installed on the side surface of the installation sleeve 17, a guide rod 20 is connected between each group of the vertical plates 18, a first through hole 25 is formed in the center of the longitudinal cutter 12, the installation sleeve 17 passes through the first through hole 25, second through holes 26 are symmetrically formed in the longitudinal cutter 12, and the guide rod 20 passes through the second through hole 26, spacing groove 21 has been seted up on riser 18, and spacing groove 21 bottom is installed and is supported tight spring 22, and support tight spring 22 top and be connected with and support tight board 19, support tight board 19 and the inboard looks butt of vertical cutter 12, played the interval of being convenient for accomplish between two adjacent vertical cutters 12, can adjust the effect of the width size of the gangue adobe of surely going out, simultaneously need not to dismantle the prerequisite of installing again to the device under, the very big vertical cutter 12 quantity that has made things convenient for the user to increase and decrease the use, in order to satisfy gangue brick production preparation needs.

In one embodiment, a cylinder 6 is installed on one side of the top surface of the portal frame 4, a tool apron 14 is connected to the output end of the cylinder 6, and a transverse cutter 9 is installed on the tool apron 14, so that the function of adjusting the length and the size of the cut coal gangue green bricks is achieved.

In one embodiment, conveying rollers 2 are symmetrically arranged at two ends of the workbench 1, a conveying belt 3 is arranged between the two conveying rollers 2, the conveying rollers 2 are connected with the output end of a first motor 13, a blank cutting table 10 is arranged in the center of the top surface of the workbench 1, and the blank cutting table 10 is located right below the portal frame 4 and plays a role in conveying coal gangue pug.

In one embodiment, the two ends of the abutting plate 19 are symmetrically provided with the shifting pieces 23, and the guide rod 20 is provided with scale marks 27, so that the abutting plate 19 can be conveniently adjusted by a user, and the user can conveniently determine the distance between two adjacent longitudinal cutters 12.

In one embodiment, the top surface of the abutting plate 19 is provided with an anti-skid rubber pad 24, which plays a role in preventing the longitudinal cutter 12 from shaking left and right and maintaining the stability of the longitudinal cutter 12.

In one embodiment, the control panel 7 is installed on the side surface of the gantry 4, and the control panel 7 is electrically connected with the first motor 13, the second motor 16, the electric telescopic rod 5 and the cylinder 6, so as to control the normal operation of the device.

In one embodiment, the four corners of the bottom surface of the workbench 1 are uniformly provided with supporting legs 8.

The working principle is as follows: the utility model is provided with a transverse cutter 9 and a longitudinal cutter 12, when in use, a control panel 7 starts a first motor 13 to drive a conveying roller 2 to rotate, then the conveying belt 3 rotates along with the conveying roller 2, pug placed on the conveying belt 3 moves along with the conveying belt 3 to a blank cutting table 10 arranged at the center of a workbench 1, at the moment, the control panel 7 controls a second motor 16 to drive a rotating shaft 15 to rotate, a mounting sleeve 17 is sleeved on the rotating shaft 15, the mounting sleeve 17 rotates along with the rotating shaft 15 synchronously, two groups of vertical plates 18 are symmetrically arranged on the mounting sleeve 17, a guide rod 20 is connected between each group of vertical plates 18, the mounting sleeve 17 passes through a first through hole 25 arranged at the center of the longitudinal cutter 12, the guide rod 20 passes through a second through hole 26 symmetrically arranged on the longitudinal cutter 12, a propping plate 19 props against the inner side of the longitudinal cutter 12 under the elastic force of a propping spring 22, and an anti-skid rubber pad 24 is arranged on the propping plate 19, the coal gangue green brick manufacturing machine can prevent the longitudinal cutter 12 from shaking left and right, keeps the stability of the longitudinal cutter 12, ensures that the longitudinal cutter 12 can rotate along with the rotating shaft 15 along with the installation sleeve 17, longitudinally cuts the mud on the green brick cutting table 10 to cut the mud into a plurality of strip-shaped mud strips, then starts the air cylinder 6 arranged on the portal frame 4 to drive the transverse cutter 9 arranged on the cutter seat 14 to transversely cut the strip-shaped mud strips according to a certain frequency, thereby obtaining a coal gangue green brick with a certain length, the coal gangue green brick moves forwards along with the conveyor belt 3 after the green brick cutting is finished, and finishes discharging, in addition, the coal gangue green brick manufacturing machine is provided with the installation sleeve 17 and the abutting plate 19, as mentioned above, a plurality of longitudinal cutters 12 are sleeved on the installation sleeve 17 and the guide rod 20, when a user needs to change the size specification of the produced coal gangue brick, the electric telescopic rod 5 is started through the control panel 7 to drive the installation frame 11 to ascend, then the shifting piece 23 is pressed downwards to enable the abutting plate 19 to extrude the abutting spring 22 downwards along the limiting groove 21, so that the abutting plate 19 does not abut against the longitudinal cutters 12, at the moment, the longitudinal cutters 12 are all in a movable state, a user can enable the longitudinal cutters 12 to move in an adjusting mode along the direction of the guide rod 20 and the mounting sleeve 17, the space between every two adjacent longitudinal cutters 12 can be adjusted quickly by using scale marks 27 arranged on the guide rod 20, after the adjustment is finished, the shifting piece 23 is loosened to enable the abutting plate 19 to abut against and fix the longitudinal cutters 12 again, the space between every two adjacent longitudinal cutters 12 can be finished, the width size of the cut coal gangue green bricks can be adjusted, meanwhile, the user can control and adjust the length size of the cut coal gangue green bricks by adjusting the frequency of the transverse cutter 9 for downward blank cutting through the control panel 7, and further the coal gangue brick production with different sizes is suitable for different specifications, the practicability is strong, when the number of the used cutters needs to be increased by a user, the abutting plate 19 does not abut against the longitudinal cutters 12 according to the operation of the steps, then the spare longitudinal cutters 12 positioned at two sides of the mounting sleeve 17 move towards the center, the increased distance between the longitudinal cutters 12 and the original longitudinal cutters 12 is adjusted, the increase of the number of the used longitudinal cutters 12 is realized, the number of the used longitudinal cutters 12 can be reduced by reverse operation, the device does not need to be disassembled and then installed, the user can increase or decrease the number of the used longitudinal cutters 12, and the production and preparation requirements of the coal gangue bricks are met.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. Coal gangue brick preparation is with high-efficient base device of cutting, including workstation (1) and longitudinal cutting sword (12), its characterized in that, workstation (1) top surface fixed mounting has portal frame (4), and portal frame (4) bottom surface bilateral symmetry installs electric telescopic handle (5), and two electric telescopic handle (5) expansion end is connected with mounting bracket (11), install axis of rotation (15) on mounting bracket (11), and axis of rotation (15) one end connection second motor (16) output, install sleeve (17) has been cup jointed on axis of rotation (15), and install sleeve (17) side symmetry installs two sets of riser (18), and every group be connected with guide bar (20) between riser (18), first through-hole (25) have been seted up to longitudinal cutting sword (12) central authorities, install sleeve (17) pass first through-hole (25), second through holes (26) are symmetrically formed in the longitudinal cutter (12), the guide rod (20) penetrates through the second through holes (26), a limiting groove (21) is formed in the vertical plate (18), the bottom end of the limiting groove (21) is provided with a resisting spring (22), the top end of the resisting spring (22) is connected with a resisting plate (19), and the resisting plate (19) is abutted to the inner side of the longitudinal cutter (12).

2. The efficient blank cutting device for preparing the coal gangue bricks according to claim 1, wherein a cylinder (6) is installed on one side of the top surface of the portal frame (4), a cutter holder (14) is connected to the output end of the cylinder (6), and a transverse cutter (9) is installed on the cutter holder (14).

3. The efficient blank cutting device for preparing the coal gangue bricks according to claim 1, wherein conveying rollers (2) are symmetrically arranged at two ends of the workbench (1), a conveying belt (3) is arranged between the two conveying rollers (2), the conveying rollers (2) are connected with the output end of a first motor (13), a blank cutting table (10) is arranged in the center of the top surface of the workbench (1), and the blank cutting table (10) is located under a portal frame (4).

4. The efficient blank cutting device for preparing the coal gangue bricks according to claim 1, wherein poking pieces (23) are symmetrically arranged at two ends of the tightening plate (19), and scale marks (27) are arranged on the guide rod (20).

5. The efficient blank cutting device for preparing coal gangue bricks according to claim 1, wherein the top surface of the abutting plate (19) is provided with an anti-skid rubber pad (24).

6. The efficient blank cutting device for preparing the coal gangue bricks according to claim 1, wherein a control panel (7) is installed on the side surface of the portal frame (4), and the control panel (7) is electrically connected with the first motor (13), the second motor (16), the electric telescopic rod (5) and the air cylinder (6).

7. The efficient blank cutting device for preparing the coal gangue bricks according to claim 1, wherein four corners of the bottom surface of the working platform (1) are uniformly provided with supporting legs (8).