CN215493503U

CN215493503U - Glass kiln smoke detector

Info

Publication number: CN215493503U
Application number: CN202122053750.3U
Authority: CN
Inventors: 张安玉; 梁立新
Original assignee: Gansu Kaisheng Daming Light Energy Technology Co ltd
Current assignee: Gansu Kaisheng Daming Light Energy Technology Co ltd
Priority date: 2021-08-27
Filing date: 2021-08-27
Publication date: 2022-01-11
Anticipated expiration: 2031-08-27

Abstract

The utility model relates to a glass kiln smoke detector which comprises an installation assembly, wherein a cooling assembly used for reducing the temperature of smoke is arranged on the side of the installation assembly, a detection assembly used for detecting the temperature of the smoke is arranged on the surface of the cooling assembly, the cooling assembly comprises a cooling box, a radiating fin is fixedly arranged on the side of the cooling box, a cooling pipe vertically penetrating through the cooling box is arranged inside the cooling box, the detection assembly comprises a smoke monitor fixedly arranged on the top of the cooling box, a data transmitter is fixedly arranged on the surface of the smoke monitor, and a smoke collecting pipe is fixedly arranged on the side of the cooling pipe. This glass kiln flue gas detector cools down inside flue gas rapidly through the intimate contact of cooling tube and cold water, makes the flue gas before finally getting into the flue gas monitor, can reduce the temperature by a wide margin, lets the temperature of flue gas be within the operating temperature of flue gas monitor, has further avoided the problem of equipment damage.

Description

Glass kiln smoke detector

Technical Field

The utility model relates to the technical field of auxiliary equipment of glass kilns, in particular to a smoke detector of a glass kiln.

Background

The waste gas of the glass kiln is the fundamental basis for reflecting whether the combustion of the kiln is sufficient, the air-fire ratio can be effectively judged according to the components of the waste gas, the process condition in the kiln is adjusted, and meanwhile, the optimal fuel using scheme can be determined according to the components, so that the aims of reducing energy consumption and improving yield are achieved.

The flue gas detection mode in the existing glass high-temperature kiln mainly comprises the step of measuring the flue gas components at the bottoms of all the regenerators by using an electrochemical flue gas analyzer at the bottoms of the regenerators with lower temperature, but the method still has the temperature of 400-600 ℃ which exceeds the working temperature of the flue gas measurement equipment, so that the equipment is easy to damage and has high maintenance cost.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides the glass kiln smoke detector which has the advantages of automatically cooling, prolonging the service life and the like, and solves the problem that the smoke detector cannot accurately detect high-temperature smoke.

In order to realize the purposes of automatically cooling and prolonging the service life, the utility model provides the following technical scheme: the utility model provides a glass kiln flue gas detector, includes the installation component, the avris of installation component is provided with the cooling module who is used for reducing the flue gas temperature, the surface of cooling module is provided with the determine module who is used for detecting the flue gas, the cooling module includes the cooler bin, the avris fixed mounting of cooler bin has radiating fin, the bottom fixed mounting of cooler bin has the bleeder line, the inside of cooler bin is provided with the vertical cooling tube that runs through the cooler bin, the determine module includes the flue gas monitor of fixed mounting at the cooler bin top, the fixed surface of flue gas monitor installs data transmitter, the avris fixed mounting of cooling tube has the flue gas collecting pipe.

Further, the mounting assembly comprises a heat insulation plate fixedly mounted on one side, away from the radiating fins, of the cooling box, a mounting plate is fixedly mounted on one side, away from the cooling box, of the heat insulation plate, and mounting screw holes are formed in the periphery of the mounting plate.

Further, the length and the width of heat insulating board all are greater than the width and the height of cooler bin, and the length and the width of mounting panel all are greater than the length and the width of heat insulating board, and the jack that corresponds with the flue gas collecting pipe is seted up on the surface of heat insulating board and mounting panel and the below that is located the cooler bin.

Further, the cooling box is an aluminum alloy box, cold water is filled in the cooling box, vent holes are formed in the surfaces of the radiating fins, which are located on the outer portion of the cooling box, the number of the vent holes of the same radiating fin is not less than 4, and the number of the radiating fins is not less than 20.

Furthermore, the top of cooling tube and the input fixed connection of flue gas monitor, the bottom screw thread of cooling tube installs the clearance stopper, and the clearance stopper is 'protruding' font, and the top surface of clearance stopper and the interior diapire parallel and level of flue gas collecting pipe.

Furthermore, the diameter of the cooling pipe is equal to that of the smoke collecting pipe, the diameter of the cooling pipe is not less than 4 cm, the cooling pipe is a thin-wall copper pipe, the smoke collecting pipe is L-shaped, and a smoke expanding pipe is installed at one end, far away from the cooling pipe, of the smoke collecting pipe in a threaded mode.

Compared with the prior art, the utility model provides a glass kiln smoke detector, which has the following beneficial effects:

the glass kiln smoke detector has the advantages that the whole device is arranged on the side outside the flue through the mounting plate, the problems that the device is easy to damage and high in maintenance cost due to the fact that the smoke monitor is subjected to high-temperature blazing are solved, the smoke collecting pipe extends into the flue to collect smoke, the smoke enters the cooling pipe through the smoke collecting pipe, the smoke inside the cooling pipe is rapidly cooled through close contact of the cooling pipe and cold water, the temperature of the smoke can be greatly reduced before the smoke finally enters the smoke monitor, the temperature of the smoke is within the working temperature of the smoke monitor, the device damage is further avoided, the cooling fins are arranged on the side of the cooling box, the cold water in the cooling box can be cooled through the cooling fins, the smoke can be better cooled in and out, in addition, after the glass kiln smoke detector is used for a period of time, the cleaning plug can be screwed out, the smoke dust adhered to the inner wall of the cooling pipe can be conveniently cleaned, so that the pipeline blockage is avoided.

Drawings

FIG. 1 is a schematic cross-sectional view of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1 according to the present invention;

FIG. 3 is a schematic front view of the present invention.

In the figure: 1 cooling box, 2 heat insulating board, 3 mounting panels, 4 mounting screws, 5 flue gas monitors, 51 transmission antennas, 6 data transmitters, 7 radiating fins, 8 air vents, 9 water drain pipes, 10 cooling pipes, 11 flue gas collecting pipes, 12 smoke pipes and 13 cleaning plugs.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, a flue gas detector for a glass kiln comprises a mounting assembly, a cooling assembly for reducing the temperature of flue gas is disposed at the side of the mounting assembly, and a detection assembly for detecting flue gas is disposed on the surface of the cooling assembly.

Wherein, the cooling assembly comprises a cooling box 1, a radiating fin 7 is fixedly installed at the side of the cooling box 1, the cooling box 1 is an aluminum alloy box, cold water is filled in the cooling box 1, the surface of the part, located outside the cooling box 1, of the radiating fin 7 is provided with an air vent 8, the number of the air vents 8 of the same radiating fin 7 is not less than 4, the number of the radiating fins 7 is not less than 20, the circulation of air in front of each radiating fin 7 is enhanced through the air vent 8, so that the radiating function of the radiating fins 7 is always in a stable state, a water discharge pipe 9 is fixedly installed at the bottom of the cooling box 1, a cooling pipe 10 vertically penetrating through the cooling box 1 is arranged in the cooling box 1, the diameter of the cooling pipe 10 is not less than 4 cm, the cooling pipe 10 is a thin-wall copper pipe, the excellent thermal conductivity of the thin-wall copper pipe is utilized, and the smoke is rapidly cooled when passing through the cooling pipe 10, the top of cooling tube 10 and flue gas monitor 5's input fixed connection, clearance stopper 13 is installed to the bottom screw thread of cooling tube 10, and clearance stopper 13 is ' protruding ' font, and after using a period, the accessible is twisted out clearance stopper 13, just can conveniently clear up the smoke and dust of cooling tube 10 inner wall adhesion to avoid the pipe blockage.

The detection assembly comprises a smoke monitor 5 fixedly installed at the top of the cooling box 1, a data transmitter 6 is fixedly installed on the surface of the smoke monitor 5, a smoke collecting pipe 11 is fixedly installed on the side of the cooling pipe 10, the diameter of the cooling pipe 10 is equal to that of the smoke collecting pipe 11, the smoke collecting pipe 11 is 'L' -shaped, a smoke expansion pipe 12 is installed on one end, far away from the cooling pipe 10, of the smoke collecting pipe 11 in a threaded mode, and the top surface of the cleaning plug 13 is flush with the inner bottom wall of the smoke collecting pipe 11.

The installation component comprises a heat insulation plate 2 fixedly installed on one side of the cooling box 1 far away from the radiating fins 7, the heat insulation plate 2 is arranged, the side wall of the flue is separated from the cooling box 1, the temperature of the flue per se is prevented from being increased by the temperature of the cooling box 1, the cooling effect of the cooling box 1 is ensured, one side of the heat insulation plate 2 far away from the cooling box 1 is fixedly installed with a mounting plate 3, mounting screws 4 are all arranged around the mounting plate 3, the length and the width of the heat insulation plate 2 are all larger than the width and the height of the cooling box 1, the length and the width of the mounting plate 3 are all larger than the length and the width of the heat insulation plate 2, and jacks corresponding to the flue gas collecting pipes 11 are arranged below the surfaces of the heat insulation plate 2 and the mounting plate 3 and located below the cooling box 1.

The working principle is as follows: install equipment at the flue outer wall through mounting panel 3, and let flue gas collecting pipe 11 stretch into inside the flue, collect partly flue gas through expanding pipe 12, make it flow into cooling tube 10 through flue gas collecting pipe 11, the flue gas is when passing through cooling tube 10, through the cold and hot exchange of cooling tube 10 with cold water, thereby carry out rapid cooling to the flue gas, the temperature that makes the flue gas is within the operating temperature of flue gas monitor 5, flue gas monitor 5 has detected the back, can accomplish whole flue gas monitoring's process on transmitting data to terminal equipment through data transmitter 6.

The electrical components shown herein are electrically connected to a main controller and a power supply, the main controller can be a conventional known device controlled by a computer, and the conventional power connection technology disclosed in the prior art is not described in detail herein.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a glass kiln gas detector, includes the installation component, its characterized in that: a cooling assembly for reducing the temperature of the flue gas is arranged on the side of the mounting assembly, and a detection assembly for detecting the flue gas is arranged on the surface of the cooling assembly;

the cooling assembly comprises a cooling box (1), a radiating fin (7) is fixedly mounted on the side of the cooling box (1), a water drain pipe (9) is fixedly mounted at the bottom of the cooling box (1), and a cooling pipe (10) vertically penetrating through the cooling box (1) is arranged in the cooling box (1);

the detection assembly comprises a smoke monitor (5) fixedly installed at the top of the cooling box (1), a data transmitter (6) is installed on the surface of the smoke monitor (5), and a smoke collecting pipe (11) is fixedly installed on the side of the cooling pipe (10).

2. The glass kiln smoke detector as claimed in claim 1, wherein: the mounting assembly comprises a heat insulation plate (2) fixedly mounted on one side, away from the cooling fins (7), of the cooling box (1), a mounting plate (3) fixedly mounted on one side, away from the cooling box (1), of the heat insulation plate (2), and mounting screw holes (4) are formed in the periphery of the mounting plate (3).

3. The glass kiln smoke detector as claimed in claim 2, wherein: the length and the width of heat insulating board (2) all are greater than the width and the height of cooler bin (1), and the length and the width of mounting panel (3) all are greater than the length and the width of heat insulating board (2), and the jack that corresponds with flue gas collecting pipe (11) is seted up in the below that the surface of heat insulating board (2) and mounting panel (3) just is located cooler bin (1).

4. The glass kiln smoke detector as claimed in claim 1, wherein: the cooling box (1) is an aluminum alloy box, cold water is filled in the cooling box (1), vent holes (8) are formed in the surface, located on the outer portion of the cooling box (1), of the radiating fins (7), the number of the vent holes (8) of the same radiating fin (7) is not less than 4, and the number of the radiating fins (7) is not less than 20.

5. The glass kiln smoke detector as claimed in claim 1, wherein: the top of cooling tube (10) and the input fixed connection of flue gas monitor (5), clearance stopper (13) are installed to the bottom screw thread of cooling tube (10), and clearance stopper (13) are 'protruding' font, and the top surface of clearance stopper (13) and the interior diapire parallel and level of flue gas collecting pipe (11).

6. The glass kiln smoke detector as claimed in claim 1, wherein: the diameter of the cooling pipe (10) is equal to that of the smoke collecting pipe (11), the diameter of the cooling pipe (10) is not less than 4 cm, the cooling pipe (10) is a thin-wall copper pipe, the smoke collecting pipe (11) is L-shaped, and a smoke expanding pipe (12) is installed at one end, far away from the cooling pipe (10), of the smoke collecting pipe (11) in a threaded mode.