CN215480681U - Integrated braiding machine for producing double-layer brick-imitating adhesive mold paste - Google Patents
Integrated braiding machine for producing double-layer brick-imitating adhesive mold paste Download PDFInfo
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- CN215480681U CN215480681U CN202121956494.2U CN202121956494U CN215480681U CN 215480681 U CN215480681 U CN 215480681U CN 202121956494 U CN202121956494 U CN 202121956494U CN 215480681 U CN215480681 U CN 215480681U
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Abstract
The utility model provides an integral type braider that production double-deck imitative brick glue mould pasted, belongs to imitative brick sticky tape production technical field, and integral type braider includes the platform body, base paper unreels the axle, the mechanism of rectifying, base paper rubber coating mechanism, the strip axle is put to the horizontal bar, horizontal bar rubber coating mechanism, vertical bar furring machine, base label mark machine, to mark line mechanism, from type membrane unreel axle, from type membrane rubber coating mechanism, base paper rolling shaft and winding mechanism. The integrated knitting machine is specially designed for producing the double-layer brick-imitating adhesive tape model, a reasonable mechanical structure is designed according to the characteristics of the double-layer brick-imitating adhesive tape, the integrated knitting machine has the functions of local gluing, strip pasting knitting, bottom mark pasting, line alignment drawing, bottom paper recycling and the like, the integrated equipment achieves the aim of efficiently and continuously producing the double-layer brick-imitating adhesive tape model, compared with the operation of the existing single machine, the production efficiency can be improved by more than three times, and labor and equipment cost are greatly saved.
Description
Technical Field
The utility model belongs to the technical field of production of brick-like adhesive tapes, and particularly relates to an integrated knitting machine and method for a brick-like adhesive tape.
Background
In order to improve the aesthetic property of the wall surface, more and more wall surface decoration construction adopts a method of imitating brick patterns to decorate, and the wall surface is sprayed to form brick surface patterns. The brick-imitating adhesive tape is a gluing mold for wall surface spraying decoration, the brick-imitating adhesive tape is adhered and then sprayed, the shape of the brick-imitating adhesive tape blocks the paint to form brick seam patterns, and finally the brick-imitating adhesive tape is removed, so that the brick-imitating pattern wall surface can be manufactured.
The prior brick-imitating adhesive tape generally has a three-layer structure, namely a transparent release film layer, a substrate structure layer and a release paper layer. The equipment for producing the brick-like adhesive tape comprises a cutting machine, a glue spreader, a tape sticking machine and a winding machine, wherein the glue spreader is used for spreading glue in a full area, and the winding machine is used for integrally winding a three-layer structure. However, the brick-imitating adhesive tape with the three-layer structure can only be used for indoor decoration due to the limitation of the use mode, and is not suitable for the outer wall of a floor wall; the brick-imitating pattern of the outer wall of the existing floor wall is decorated by two modes: one is a traditional mode, the brick imitating pattern is formed after positioning, marking and adhesive tape pasting are carried out on the outer wall of the floor manually, the working procedure is very complicated, and the quality is not high; the other type is to directly paste the brick-imitating adhesive tape with a two-layer structure, and the brick-imitating adhesive tape has absolute advantages in the aspects of working efficiency, construction cost, pattern quality and the like. However, the brick-imitating adhesive tape with the two-layer structure is a brand-new brick-imitating adhesive tape product, aiming at the production of the brick-imitating adhesive tape with the two-layer structure, the production is carried out by a single machine at present, the operation is troublesome, the production efficiency is low by step, and no good high-efficiency production equipment exists up to now. Therefore, it is necessary to develop a high-efficiency and applicable double-layer brick-imitating adhesive tape production device to improve the production efficiency of the new product.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems of single production equipment, low production efficiency and the bottleneck of lacking continuous and efficient double-layer brick-imitating adhesive tape production equipment in the prior art, the utility model provides an integrated braiding machine for producing double-layer brick-imitating adhesive tape mold stickers. The specific technical scheme is as follows:
an integrated braider for producing double-layer brick-imitating adhesive mold stickers comprises a machine table body 1, a bottom paper unreeling shaft 2, a deviation correcting mechanism 3, a bottom paper gluing mechanism 4, a transverse strip unreeling shaft 5, a transverse strip gluing mechanism 6, a vertical strip pasting machine 7, a bottom label marking machine 8, a mark aligning and marking mechanism 9, a release film unreeling shaft 10, a release film gluing mechanism 11, a bottom paper reeling shaft 12 and a reeling mechanism 13;
the machine body 1 is divided into a first section machine, a middle section machine and a tail section machine; a base paper unreeling shaft 2, a base paper gluing mechanism 4 and a transverse strip gluing mechanism 6 are sequentially arranged in the first section of the machine table body 1; a deviation correcting mechanism 3 and a horizontal bar laying shaft 5 are sequentially arranged above the first stage of the machine table body 1; a vertical bar strip sticking machine 7, a bottom label sticking machine 8 and a mark and line aligning mechanism 9 are sequentially arranged above the middle stage machine of the machine table body 1; a bottom paper winding shaft 12 is arranged at the lower part of a tail stage machine table of the machine table body 1, a release film unwinding shaft 10 and a release film gluing mechanism 11 are sequentially arranged at the upper part of the tail stage machine table of the machine table body 1 from top to bottom, and a winding mechanism 13 is arranged at the rear part of the tail stage machine table of the machine table body 1;
in the technical scheme, the base paper unreeling shaft 2 is used for unreeling base paper; the transverse bar releasing shaft 5 is used for releasing transverse bars, the number of the transverse bars is more than 2, and all the transverse bars are arranged in parallel; the release film unreeling shaft 10 is used for unreeling the release film; the base paper winding shaft 12 is used for winding base paper;
in the technical scheme, the deviation correcting mechanism 3 is used for running and positioning the base paper to enable the base paper to be aligned to the transverse strips;
in the technical scheme, the base paper gluing mechanism 4 is used for gluing the upper surface of the base paper, the gluing is local gluing, the gluing area is the area gluing corresponding to the transverse bar, namely the gluing on the upper surface of the base paper is only used for jointing the transverse bar, and after the glued base paper is jointed with the transverse bar, the gluing part of the base paper is jointed with the lower surface of the transverse bar; the transverse bar gluing mechanism 6 is used for gluing the upper surface of the transverse bar;
in the technical scheme, the vertical bar strip sticking machine 7 is used for sticking the vertical bars on the transverse bars, the vertical bars are glued on the double surfaces in advance and then stuck on the transverse bars by the vertical bar strip sticking machine 7, and the number of the vertical bars is multiple; the bottom label labeling machine 8 is used for labeling the bottom label strip on the bottom edge transverse strip; the bottom label strip is subjected to single-side gluing in advance, namely the lower surface of the bottom label strip is glued, and the upper surface of the bottom label strip is not glued; the marking line aligning mechanism 9 is used for printing marking lines on the upper surfaces of the bottom mark strips, and the number of the bottom mark strips is multiple; the vertical strips and the bottom mark strips are adhered to the upper surfaces of the transverse strips to form a brick-imitating pattern structure layer;
in the above technical scheme, the release film gluing mechanism 11 is used for gluing the release film, and the gluing is local gluing, that is, a glue line, wherein the glue line is correspondingly adhered to the middle parts of the upper surfaces of the plurality of bottom label strips and is used for fixing the bottom label strips and preventing the free ends of the bottom label strips from drifting and adhering;
in the above technical scheme, the winding mechanism 13 is used for winding the simulated brick pattern structure layer and the composite layer of the release film, and the winding mechanism 13 can automatically change the roll and continuously wind without stopping.
In the technical scheme, a plurality of supporting running rollers are arranged on the machine table body 1 and are used for assisting in supporting, positioning and conveying base paper, transverse strips and release films; a plurality of opposite running rolling shafts are arranged on the machine table body 1, and have a rolling effect, and glue is pressed and solidified to enable the glue surface to be tightly attached;
in the technical scheme, the bottom label labeling machine 8 and the vertical bar sticking machine 7 are not arranged on the same vertical surface and are stuck in a staggered way;
in the technical scheme, the number of the vertical bar strip sticking machines 7 is N, and N is more than or equal to 1; the N vertical bar sticking machines 7 are not arranged on one vertical surface and stick the separated brick layers in a staggered way;
in the technical scheme, the width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer;
in the above technical scheme, it is transparent material to leave the type membrane, it is to leave the laminating position of type membrane and imitative brick pattern structure layer and be: the alignment mark of the bottom mark strip is exposed out of the edge of the release film, so that the alignment mark is convenient to paste in decoration construction.
The use method of the integrated knitting machine for producing the double-layer brick-imitating glue mold sticker comprises the following steps:
(a) firstly, a bottom paper unwinding shaft 2 unwinds bottom paper, a transverse strip unwinding shaft 5 unwinds transverse strips, the bottom paper is positioned and aligned through a deviation correcting mechanism 3, and after the bottom paper is coated with glue by a bottom paper gluing mechanism 4, the bottom paper and the transverse strips are converged and attached, the bottom paper is used for supporting and fixing the transverse strips, and the transverse strips are prevented from drifting;
(b) then, the base paper bearing transverse bar continuously moves forwards, the upper surface of the transverse bar is coated with glue through a transverse bar gluing mechanism 6, and then a vertical bar is pasted through a vertical bar pasting machine 7, a base label is pasted through a base label pasting machine 8, a counter mark line is printed through a counter mark line drawing mechanism 9, so that the transverse bar, the vertical bar and the base label are woven into a brick-like pattern structure layer; the width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer;
(c) the base paper supporting brick-imitating pattern structure layer continues to move forwards, meanwhile, a release film unwinding shaft 10 unwinds the release film, and a strip of adhesive tape is coated by a release film gluing mechanism 11; then the bottom paper supports the imitated brick pattern structure layer to be converged with the release film, so that the upper surface of the imitated brick pattern structure layer is stuck on the release film (wherein, the upper surfaces of the horizontal strips and the vertical strips are glued and stuck with the release film; after the base paper, the simulated brick pattern structure layer and the release film are rolled and reinforced by the opposite running rolling shafts, the base paper is rolled by the base paper rolling shaft 12, the base paper is separated from the simulated brick pattern structure layer, and at the moment, glue on the base paper is separated from the base paper and attached to the lower surface of the simulated brick pattern structure layer;
(d) finally, the release film bearing brick-imitating pattern structure layer continues to move forwards and is wound by the winding mechanism 13, the winding mechanism 13 can automatically change the roll and continuously wind without stopping, and the double-layer brick-imitating adhesive film pasting roll is produced;
the double-layer brick-imitating glue mold pasting roll can realize that glue on the upper surface of a brick-imitating pattern structure layer is peeled off when a release film is torn off after decoration construction is pasted, and is attached to the release film, namely after the release film is torn off in construction, the upper surfaces of a transverse bar, a vertical bar and a bottom mark bar are in a glue-free state.
In the steps (a) - (c), the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 respectively comprise a gluing gun head, a linear guide rail, a screw and a gluing roller; the gluing gun heads of the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 can be transversely and longitudinally adjusted, and the positions are adjusted by sliding through a linear guide rail and then moved to proper positions for locking; when the film is replaced, the gun head is separated from the glue spreader by loosening the adjusting screw; after the chips are replaced, the distance between the gun head and the glue spreader is adjusted to be proper through screws;
in the step (d), the winding mechanism 13 comprises a push-out cylinder, a winding shaft with three shafts distributed, a wheel disc, a paper pressing cylinder, a sliding cylinder and a blade; the automatic roll changing is a set of integral action, firstly, a pushing-out cylinder of the winding mechanism 1 is pushed out, the paper tube is pushed into a winding shaft of the winding mechanism 1, and the pushing-out cylinder contracts; firstly, winding a release film and a brick-imitating pattern structure layer on an uppermost winding shaft distributed in three shafts, starting the winding shaft to work, rotating a wheel disc when the winding shaft is wound to a set length, rotating the winding shaft clockwise by 120 degrees, stretching out a paper pressing cylinder to press the winding shaft, shrinking a sliding cylinder to enable a blade to cut materials, stretching out a pushing cylinder, stretching out the sliding cylinder, then shrinking the pushing cylinder, and pushing out a double-layer brick-imitating adhesive film paste roll; therefore, automatic circulation is realized, and automatic roll change is realized.
Compared with the prior art, the integrated braiding machine for producing the double-layer brick-imitating glue mold sticker has the beneficial effects that:
the integrated braiding machine is specially designed for producing double-layer brick-imitating glue mold pastes, and the whole equipment is integrally braided and operated, so that the production efficiency is greatly improved, and the labor cost and the equipment cost are saved compared with the operation of the existing single machine.
Secondly, the design base stock rubber coating is local rubber coating, saves on the one hand and uses the volume of gluing, and on the other hand helps follow-up base stock roll-up separation, prevents the base stock with take place to glue from the type membrane, and in addition, the face does not have to glue on the base stock after the separation, and the base stock that does not have glue can cyclic utilization, uses as base stock unreeling axle side base stock, saves material cost by a wide margin.
And thirdly, designing a transverse strip gluing mechanism to glue the upper surface of the transverse strip, combining the local gluing of the release film instead of adopting the comprehensive gluing of the release film, greatly saving the glue consumption and preventing the adhesion of the release film and the backing paper.
And fourthly, designing more than one vertical bar strip sticking machine, and simultaneously weaving multiple layers of brick-like patterns, wherein each layer is more than one layer, and the work efficiency is doubled after later decoration construction and sticking.
Fifthly, the upper surface of the bottom mark strip is not coated with glue, so that the mark line mechanism is conveniently printed in the subsequent process, and the line is not easy to decolor;
sixthly, because the upper surface of the bottom label strip is not coated with glue, a glue strip is coated on the release film and is used for adhering the upper surface of the bottom label strip, the free end of the bottom label strip is prevented from drifting, and the lower surface glue of the bottom label strips is prevented from being adhered.
Seventh, a plurality of opposite running rolling shafts are arranged on the machine table body and used for pressing and fixing glue, so that the glue surface is tightly attached, especially when bottom paper is subsequently separated, glue can be attached to the lower surface of the transverse strip after being separated from the upper surface of the bottom paper, and the bottom paper is in a glue-free state when being rolled; and when the release film is peeled off in later decoration construction, the glue on the upper surface of the brick-like pattern structure layer (the transverse bar, the vertical bar and the bottom mark bar) can be separated from the brick-like pattern structure layer and attached to the release film, so that the upper surface of the brick-like pattern structure layer is in a glue-free state, the subsequent spraying of the non-adhesive coating is facilitated, and the use quality effect is improved.
The integrated knitting machine is provided with the mark and line aligning mechanism, the line printing is integrally carried out, the consistency of the alignment lines among the bottom mark strips is good, and the standard alignment accuracy is favorably adhered in the subsequent construction.
In conclusion, the integrated knitting machine can well realize the continuous production of double-layer brick-imitating glue die paste by means of local gluing, strip pasting knitting, marking line drawing, bottom paper recovery and the like, the production efficiency of equipment is improved by more than three times, and the comprehensive cost of materials, time and labor is reduced by more than half.
Drawings
FIG. 1 is a schematic structural diagram of an integrated knitting machine for producing a double-layer brick-imitating glue mold sticker according to embodiment 1 of the utility model;
FIG. 2 is an enlarged view of the first stage of the machine table of the integrated knitting machine for producing the double-layer brick-imitating glue mold sticker of FIG. 1;
FIG. 3 is an enlarged view of a middle stage machine table of the integrated knitting machine for producing the double-layer brick-imitating glue mold sticker of FIG. 1;
FIG. 4 is an enlarged view of the tail section of the integrated knitting machine for producing the double-layer brick-imitating glue mold sticker of FIG. 1;
in FIGS. 1-4: 1-machine table body, 2-base paper unreeling shaft, 3-deviation correcting mechanism, 4-base paper gluing mechanism, 5-transverse strip unreeling shaft, 6-transverse strip gluing mechanism, 7-vertical strip pasting machine, 8-base label pasting machine, 9-label alignment mechanism, 10-release film unreeling shaft, 11-release film gluing mechanism, 12-base paper reeling shaft and 13-reeling mechanism.
Fig. 5 is a schematic diagram of the base paper of the embodiment 1 of the utility model after being glued, wherein: 1.1-base paper, 1.2-base paper gluing position;
fig. 6 is a schematic view of a brick-like pattern structure layer according to embodiment 1 of the present invention, in which: 2.1-horizontal bar, 2.2-vertical bar, 2.3-bottom mark bar, 2.4-pair mark line;
fig. 7 is a schematic view of the release film of embodiment 1 after being coated with glue, wherein: 3.1-release film, 3.2-release film gluing position;
fig. 8 is a schematic view of a tile-like pattern structure layer and a release film bonded together in embodiment 1 of the present invention, wherein: 3.1-release film, 3.2-release film gluing position;
FIG. 9 is a schematic structural diagram of an integrated knitting machine for producing a double-layer brick-imitating glue mold sticker according to embodiment 2 of the utility model;
FIG. 10 is a schematic view of a brick-like pattern structure layer bonded to a release film according to embodiment 2 of the present invention;
FIG. 11 is a schematic structural diagram of an integrated knitting machine for producing a double-layer brick-imitating glue mold sticker according to embodiment 3 of the utility model;
FIG. 12 is a schematic view of a brick-like pattern structure layer bonded to a release film according to embodiment 3 of the present invention;
FIG. 13 is a diagram of a double-layered tile-imitating glue molded product prepared in example 1 of the present invention;
Detailed Description
The utility model will be further described with reference to specific embodiments and figures 1 to 12, but the utility model is not limited to these embodiments.
Example 1
An integrated braiding machine for producing double-layer brick-imitating adhesive mold stickers is shown in figures 1-4 and comprises a machine table body 1, a base paper unreeling shaft 2, a deviation correcting mechanism 3, a base paper gluing mechanism 4, a transverse strip unreeling shaft 5, a transverse strip gluing mechanism 6, a vertical strip sticking machine 7, a base label labeling machine 8, a mark aligning and marking mechanism 9, a release film unreeling shaft 10, a release film gluing mechanism 11, a base paper reeling shaft 12 and a reeling mechanism 13;
the machine body 1 is divided into a first section machine, a middle section machine and a tail section machine; a base paper unreeling shaft 2, a base paper gluing mechanism 4 and a transverse strip gluing mechanism 6 are sequentially arranged in the first section of the machine table body 1; a deviation correcting mechanism 3 and a horizontal bar laying shaft 5 are sequentially arranged above the first stage of the machine table body 1; a vertical bar strip sticking machine 7, a bottom label sticking machine 8 and a mark and line aligning mechanism 9 are sequentially arranged above the middle stage machine of the machine table body 1; a bottom paper winding shaft 12 is arranged at the lower part of a tail stage machine table of the machine table body 1, a release film unwinding shaft 10 and a release film gluing mechanism 11 are sequentially arranged at the upper part of the tail stage machine table of the machine table body 1 from top to bottom, and a winding mechanism 13 is arranged at the rear part of the tail stage machine table of the machine table body 1;
the bottom paper unreeling shaft 2 is used for unreeling the bottom paper; the transverse bar releasing shaft 5 is used for releasing transverse bars, the number of the transverse bars is more than 2, and all the transverse bars are arranged in parallel; the release film unreeling shaft 10 is used for unreeling the release film; the base paper winding shaft 12 is used for winding base paper; the deviation correcting mechanism 3 is used for running and positioning the base paper to enable the base paper to be aligned to the transverse strips; the base paper gluing mechanism 4 is used for gluing the upper surface of the base paper, the gluing is local gluing, and the gluing area is the gluing area corresponding to the cross bar, namely the gluing on the upper surface of the base paper is only used for attaching the cross bar, and after the glued base paper and the cross bar are joined, the gluing part of the base paper is attached to the lower surface of the cross bar; the transverse bar gluing mechanism 6 is used for gluing the upper surface of the transverse bar; the vertical bar sticking machine 7 is used for sticking the vertical bars on the transverse bars, the vertical bars are glued on the double surfaces in advance and then stuck on the transverse bars by the vertical bar sticking machine 7, and the number of the vertical bars is multiple; the bottom label labeling machine 8 is used for labeling the bottom label strip on the bottom edge transverse strip; the bottom label strip is subjected to single-side gluing in advance, namely the lower surface of the bottom label strip is glued, and the upper surface of the bottom label strip is not glued; the marking line aligning mechanism 9 is used for printing marking lines on the upper surfaces of the bottom mark strips, and the number of the bottom mark strips is multiple; the vertical strips and the bottom mark strips are adhered to the upper surfaces of the transverse strips to form a brick-imitating pattern structure layer; the release film gluing mechanism 11 is used for gluing a release film, and the gluing is local gluing, namely a glue line, and the glue line is correspondingly adhered to the middle parts of the upper surfaces of a plurality of bottom label strips and used for fixing the bottom label strips and preventing the free ends of the bottom label strips from drifting and adhering; the winding mechanism 13 is used for winding the simulated brick pattern structure layer and the composite layer of the release film, and the winding mechanism 13 can automatically change the roll and continuously wind without stopping.
The width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer; the release film is made of transparent materials, and the laminating position of the release film and the imitated brick pattern structure layer is as follows: the alignment mark of the bottom mark strip is exposed out of the edge of the release film, so that the alignment mark is convenient to paste in decoration construction.
The machine body 1 of the embodiment is provided with a plurality of supporting running rollers for assisting in supporting, positioning and conveying base paper, transverse strips and release films; a plurality of opposite running rolling shafts are arranged on the machine table body 1, and have a rolling effect, and glue is pressed and solidified to enable the glue surface to be tightly attached;
the number of the vertical bar strip sticking machine 7 in the embodiment is 1; the bottom label labeling machine 8 and the vertical bar sticking machine 7 are not arranged on a vertical surface and are stuck in a staggered way;
the use method of the integrated knitting machine for producing the double-layer brick-imitating glue mold sticker comprises the following steps:
(a) firstly, a bottom paper unwinding shaft 2 unwinds bottom paper, a transverse strip unwinding shaft 5 unwinds transverse strips, the bottom paper is positioned and aligned through a deviation correcting mechanism 3, and after the bottom paper is coated with glue by a bottom paper gluing mechanism 4, the bottom paper and the transverse strips are converged and attached, the bottom paper is used for supporting and fixing the transverse strips, and the transverse strips are prevented from drifting; the schematic diagram of the base paper after being glued is shown in FIG. 5;
(b) then, the base paper bearing transverse bar continuously moves forwards, the upper surface of the transverse bar is coated with glue through a transverse bar gluing mechanism 6, and then a vertical bar is pasted through a vertical bar pasting machine 7, a base label is pasted through a base label pasting machine 8, a counter mark line is printed through a counter mark line drawing mechanism 9, so that the transverse bar, the vertical bar and the base label are woven into a brick-like pattern structure layer; the width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer; a schematic view of the tile pattern structure layer is shown in fig. 6;
(c) the base paper supporting brick-imitating pattern structure layer continues to move forwards, meanwhile, a release film unwinding shaft 10 releases a release film, a strip of adhesive tape is coated by a release film gluing mechanism 11, and the schematic diagram of the release film after gluing is shown in fig. 7; then the bottom paper supports the imitated brick pattern structure layer to be converged with the release film, so that the upper surface of the imitated brick pattern structure layer is stuck on the release film (wherein, the upper surfaces of the horizontal strips and the vertical strips are glued and stuck with the release film; after the base paper, the simulated brick pattern structure layer and the release film are rolled and reinforced by the opposite running rolling shafts, the base paper is rolled by the base paper rolling shaft 12, the base paper is separated from the simulated brick pattern structure layer, and at the moment, glue on the base paper is separated from the base paper and attached to the lower surface of the simulated brick pattern structure layer;
(d) finally, the release film bearing brick-imitating pattern structure layer continues to move forwards and is wound by the winding mechanism 13, the winding mechanism 13 can automatically change the roll and continuously wind without stopping, and the double-layer brick-imitating adhesive film pasting roll is produced; the schematic diagram of the tile-imitating pattern structure layer after being attached to the release film is shown in fig. 7;
the double-layer brick-imitating glue mold pasting roll can realize that glue on the upper surface of a brick-imitating pattern structure layer is peeled off when a release film is torn off after decoration construction is pasted, and is attached to the release film, namely after the release film is torn off in construction, the upper surfaces of a transverse bar, a vertical bar and a bottom mark bar are in a glue-free state.
In the steps (a) - (c), the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 respectively comprise a gluing gun head, a linear guide rail, a screw and a gluing roller; the gluing gun heads of the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 can be transversely and longitudinally adjusted, and the positions are adjusted by sliding through a linear guide rail and then moved to proper positions for locking; when the film is replaced, the gun head is separated from the glue spreader by loosening the adjusting screw; after the chips are replaced, the distance between the gun head and the glue spreader is adjusted to be proper through screws;
in the step (d), the winding mechanism 13 comprises a push-out cylinder, a winding shaft with three shafts distributed, a wheel disc, a paper pressing cylinder, a sliding cylinder and a blade; the automatic roll changing is a set of integral action, firstly, a pushing-out cylinder of the winding mechanism 1 is pushed out, the paper tube is pushed into a winding shaft of the winding mechanism 1, and the pushing-out cylinder contracts; firstly, winding a release film and a brick-imitating pattern structure layer on an uppermost winding shaft distributed in three shafts, starting the winding shaft to work, rotating a wheel disc when the winding shaft is wound to a set length, rotating the winding shaft clockwise by 120 degrees, stretching out a paper pressing cylinder to press the winding shaft, shrinking a sliding cylinder to enable a blade to cut materials, stretching out a pushing cylinder, stretching out the sliding cylinder, then shrinking the pushing cylinder, and pushing out a double-layer brick-imitating adhesive film paste roll; therefore, automatic circulation is realized, and automatic roll change is realized.
The integrated braiding machine of the embodiment has a good trial effect, the double-layer brick-imitating glue mold pasting product is shown in figure 13, and compared with single machine production, the production efficiency of the integrated braiding machine is improved by 3 times, and the wall surface decoration construction efficiency is improved by 3 times.
Example 2
An integrated braiding machine for producing double-layer brick-imitating adhesive mold stickers is shown in fig. 9 and comprises a machine table body 1, a bottom paper unreeling shaft 2, a deviation correcting mechanism 3, a bottom paper gluing mechanism 4, a transverse strip unreeling shaft 5, a transverse strip gluing mechanism 6, a vertical strip pasting machine 7, a bottom label labeling machine 8, a mark aligning and drawing mechanism 9, a release film unreeling shaft 10, a release film gluing mechanism 11, a bottom paper reeling shaft 12 and a reeling mechanism 13;
the machine body 1 is divided into a first section machine, a middle section machine and a tail section machine; a base paper unreeling shaft 2, a base paper gluing mechanism 4 and a transverse strip gluing mechanism 6 are sequentially arranged in the first section of the machine table body 1; a deviation correcting mechanism 3 and a horizontal bar laying shaft 5 are sequentially arranged above the first stage of the machine table body 1; a vertical bar strip sticking machine 7, a bottom label sticking machine 8 and a mark and line aligning mechanism 9 are sequentially arranged above the middle stage machine of the machine table body 1; a bottom paper winding shaft 12 is arranged at the lower part of a tail stage machine table of the machine table body 1, a release film unwinding shaft 10 and a release film gluing mechanism 11 are sequentially arranged at the upper part of the tail stage machine table of the machine table body 1 from top to bottom, and a winding mechanism 13 is arranged at the rear part of the tail stage machine table of the machine table body 1;
the bottom paper unreeling shaft 2 is used for unreeling the bottom paper; the transverse bar releasing shaft 5 is used for releasing transverse bars, the number of the transverse bars is more than 2, and all the transverse bars are arranged in parallel; the release film unreeling shaft 10 is used for unreeling the release film; the base paper winding shaft 12 is used for winding base paper; the deviation correcting mechanism 3 is used for running and positioning the base paper to enable the base paper to be aligned to the transverse strips; the base paper gluing mechanism 4 is used for gluing the upper surface of the base paper, the gluing is local gluing, and the gluing area is the gluing area corresponding to the cross bar, namely the gluing on the upper surface of the base paper is only used for attaching the cross bar, and after the glued base paper and the cross bar are joined, the gluing part of the base paper is attached to the lower surface of the cross bar; the transverse bar gluing mechanism 6 is used for gluing the upper surface of the transverse bar; the vertical bar sticking machine 7 is used for sticking the vertical bars on the transverse bars, the vertical bars are glued on the double surfaces in advance and then stuck on the transverse bars by the vertical bar sticking machine 7, and the number of the vertical bars is multiple; the bottom label labeling machine 8 is used for labeling the bottom label strip on the bottom edge transverse strip; the bottom label strip is subjected to single-side gluing in advance, namely the lower surface of the bottom label strip is glued, and the upper surface of the bottom label strip is not glued; the marking line aligning mechanism 9 is used for printing marking lines on the upper surfaces of the bottom mark strips, and the number of the bottom mark strips is multiple; the vertical strips and the bottom mark strips are adhered to the upper surfaces of the transverse strips to form a brick-imitating pattern structure layer; the release film gluing mechanism 11 is used for gluing a release film, and the gluing is local gluing, namely a glue line, and the glue line is correspondingly adhered to the middle parts of the upper surfaces of a plurality of bottom label strips and used for fixing the bottom label strips and preventing the free ends of the bottom label strips from drifting and adhering; the winding mechanism 13 is used for winding the simulated brick pattern structure layer and the composite layer of the release film, and the winding mechanism 13 can automatically change the roll and continuously wind without stopping.
The width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer; the release film is made of transparent materials, and the laminating position of the release film and the imitated brick pattern structure layer is as follows: the alignment mark of the bottom mark strip is exposed out of the edge of the release film, so that the alignment mark is convenient to paste in decoration construction.
The machine body 1 of the embodiment is provided with a plurality of supporting running rollers for assisting in supporting, positioning and conveying base paper, transverse strips and release films; a plurality of opposite running rolling shafts are arranged on the machine table body 1, and have a rolling effect, and glue is pressed and solidified to enable the glue surface to be tightly attached;
the number of the vertical bar strip sticking machine 7 in the embodiment is 2; the bottom label labeling machine 8 and the vertical bar sticking machine 7 are not arranged on a vertical surface and are stuck in a staggered way;
the use method of the integrated knitting machine for producing the double-layer brick-imitating glue mold sticker comprises the following steps:
(a) firstly, a bottom paper unwinding shaft 2 unwinds bottom paper, a transverse strip unwinding shaft 5 unwinds transverse strips, the bottom paper is positioned and aligned through a deviation correcting mechanism 3, and after the bottom paper is coated with glue by a bottom paper gluing mechanism 4, the bottom paper and the transverse strips are converged and attached, the bottom paper is used for supporting and fixing the transverse strips, and the transverse strips are prevented from drifting;
(b) then, the base paper bearing transverse bar continuously moves forwards, the upper surface of the transverse bar is coated with glue through a transverse bar gluing mechanism 6, and then a vertical bar is pasted through a vertical bar pasting machine 7, a base label is pasted through a base label pasting machine 8, a counter mark line is printed through a counter mark line drawing mechanism 9, so that the transverse bar, the vertical bar and the base label are woven into a brick-like pattern structure layer; the width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer;
(c) the base paper supporting brick-imitating pattern structure layer continues to move forwards, meanwhile, a release film unwinding shaft 10 unwinds the release film, and a strip of adhesive tape is coated by a release film gluing mechanism 11; then the bottom paper supports the imitated brick pattern structure layer to be converged with the release film, so that the upper surface of the imitated brick pattern structure layer is stuck on the release film (wherein, the upper surfaces of the horizontal strips and the vertical strips are glued and stuck with the release film; after the base paper, the simulated brick pattern structure layer and the release film are rolled and reinforced by the opposite running rolling shafts, the base paper is rolled by the base paper rolling shaft 12, the base paper is separated from the simulated brick pattern structure layer, and at the moment, glue on the base paper is separated from the base paper and attached to the lower surface of the simulated brick pattern structure layer;
(d) finally, the release film bearing brick-imitating pattern structure layer continues to move forwards and is wound by the winding mechanism 13, the winding mechanism 13 can automatically change the roll and continuously wind without stopping, and the double-layer brick-imitating adhesive film pasting roll is produced; the schematic diagram of the tile-imitating pattern structure layer after being attached to the release film is shown in fig. 10;
the double-layer brick-imitating glue mold pasting roll can realize that glue on the upper surface of a brick-imitating pattern structure layer is peeled off when a release film is torn off after decoration construction is pasted, and is attached to the release film, namely after the release film is torn off in construction, the upper surfaces of a transverse bar, a vertical bar and a bottom mark bar are in a glue-free state.
In the steps (a) - (c), the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 respectively comprise a gluing gun head, a linear guide rail, a screw and a gluing roller; the gluing gun heads of the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 can be transversely and longitudinally adjusted, and the positions are adjusted by sliding through a linear guide rail and then moved to proper positions for locking; when the film is replaced, the gun head is separated from the glue spreader by loosening the adjusting screw; after the chips are replaced, the distance between the gun head and the glue spreader is adjusted to be proper through screws;
in the step (d), the winding mechanism 13 comprises a push-out cylinder, a winding shaft with three shafts distributed, a wheel disc, a paper pressing cylinder, a sliding cylinder and a blade; the automatic roll changing is a set of integral action, firstly, a pushing-out cylinder of the winding mechanism 1 is pushed out, the paper tube is pushed into a winding shaft of the winding mechanism 1, and the pushing-out cylinder contracts; firstly, winding a release film and a brick-imitating pattern structure layer on an uppermost winding shaft distributed in three shafts, starting the winding shaft to work, rotating a wheel disc when the winding shaft is wound to a set length, rotating the winding shaft clockwise by 120 degrees, stretching out a paper pressing cylinder to press the winding shaft, shrinking a sliding cylinder to enable a blade to cut materials, stretching out a pushing cylinder, stretching out the sliding cylinder, then shrinking the pushing cylinder, and pushing out a double-layer brick-imitating adhesive film paste roll; therefore, automatic circulation is realized, and automatic roll change is realized.
The integrated braiding machine has a good trial effect, and compared with single machine production, the production efficiency of the integrated braiding machine is improved by more than 3 times, and the wall surface decoration construction efficiency is improved by more than 3 times.
Example 3
An integrated braiding machine for producing double-layer brick-imitating adhesive mold stickers is shown in fig. 11 and comprises a machine table body 1, a bottom paper unreeling shaft 2, a deviation correcting mechanism 3, a bottom paper gluing mechanism 4, a transverse strip unreeling shaft 5, a transverse strip gluing mechanism 6, a vertical strip pasting machine 7, a bottom label labeling machine 8, a mark aligning and drawing mechanism 9, a release film unreeling shaft 10, a release film gluing mechanism 11, a bottom paper reeling shaft 12 and a reeling mechanism 13;
the machine body 1 is divided into a first section machine, a middle section machine and a tail section machine; a base paper unreeling shaft 2, a base paper gluing mechanism 4 and a transverse strip gluing mechanism 6 are sequentially arranged in the first section of the machine table body 1; a deviation correcting mechanism 3 and a horizontal bar laying shaft 5 are sequentially arranged above the first stage of the machine table body 1; a vertical bar strip sticking machine 7, a bottom label sticking machine 8 and a mark and line aligning mechanism 9 are sequentially arranged above the middle stage machine of the machine table body 1; a bottom paper winding shaft 12 is arranged at the lower part of a tail stage machine table of the machine table body 1, a release film unwinding shaft 10 and a release film gluing mechanism 11 are sequentially arranged at the upper part of the tail stage machine table of the machine table body 1 from top to bottom, and a winding mechanism 13 is arranged at the rear part of the tail stage machine table of the machine table body 1;
the bottom paper unreeling shaft 2 is used for unreeling the bottom paper; the transverse bar releasing shaft 5 is used for releasing transverse bars, the number of the transverse bars is more than 2, and all the transverse bars are arranged in parallel; the release film unreeling shaft 10 is used for unreeling the release film; the base paper winding shaft 12 is used for winding base paper; the deviation correcting mechanism 3 is used for running and positioning the base paper to enable the base paper to be aligned to the transverse strips; the base paper gluing mechanism 4 is used for gluing the upper surface of the base paper, the gluing is local gluing, and the gluing area is the gluing area corresponding to the cross bar, namely the gluing on the upper surface of the base paper is only used for attaching the cross bar, and after the glued base paper and the cross bar are joined, the gluing part of the base paper is attached to the lower surface of the cross bar; the transverse bar gluing mechanism 6 is used for gluing the upper surface of the transverse bar; the vertical bar sticking machine 7 is used for sticking the vertical bars on the transverse bars, the vertical bars are glued on the double surfaces in advance and then stuck on the transverse bars by the vertical bar sticking machine 7, and the number of the vertical bars is multiple; the bottom label labeling machine 8 is used for labeling the bottom label strip on the bottom edge transverse strip; the bottom label strip is subjected to single-side gluing in advance, namely the lower surface of the bottom label strip is glued, and the upper surface of the bottom label strip is not glued; the marking line aligning mechanism 9 is used for printing marking lines on the upper surfaces of the bottom mark strips, and the number of the bottom mark strips is multiple; the vertical strips and the bottom mark strips are adhered to the upper surfaces of the transverse strips to form a brick-imitating pattern structure layer; the release film gluing mechanism 11 is used for gluing a release film, and the gluing is local gluing, namely a glue line, and the glue line is correspondingly adhered to the middle parts of the upper surfaces of a plurality of bottom label strips and used for fixing the bottom label strips and preventing the free ends of the bottom label strips from drifting and adhering; the winding mechanism 13 is used for winding the simulated brick pattern structure layer and the composite layer of the release film, and the winding mechanism 13 can automatically change the roll and continuously wind without stopping.
The width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer; the release film is made of transparent materials, and the laminating position of the release film and the imitated brick pattern structure layer is as follows: the alignment mark of the bottom mark strip is exposed out of the edge of the release film, so that the alignment mark is convenient to paste in decoration construction.
The machine body 1 of the embodiment is provided with a plurality of supporting running rollers for assisting in supporting, positioning and conveying base paper, transverse strips and release films; a plurality of opposite running rolling shafts are arranged on the machine table body 1, and have a rolling effect, and glue is pressed and solidified to enable the glue surface to be tightly attached;
the number of the vertical bar strip sticking machine 7 in the embodiment is 3; the bottom label labeling machine 8 and the vertical bar sticking machine 7 are not arranged on a vertical surface and are stuck in a staggered way;
the use method of the integrated knitting machine for producing the double-layer brick-imitating glue mold sticker comprises the following steps:
(a) firstly, a bottom paper unwinding shaft 2 unwinds bottom paper, a transverse strip unwinding shaft 5 unwinds transverse strips, the bottom paper is positioned and aligned through a deviation correcting mechanism 3, and after the bottom paper is coated with glue by a bottom paper gluing mechanism 4, the bottom paper and the transverse strips are converged and attached, the bottom paper is used for supporting and fixing the transverse strips, and the transverse strips are prevented from drifting;
(b) then, the base paper bearing transverse bar continuously moves forwards, the upper surface of the transverse bar is coated with glue through a transverse bar gluing mechanism 6, and then a vertical bar is pasted through a vertical bar pasting machine 7, a base label is pasted through a base label pasting machine 8, a counter mark line is printed through a counter mark line drawing mechanism 9, so that the transverse bar, the vertical bar and the base label are woven into a brick-like pattern structure layer; the width of the base paper is more than or equal to the total width of the brick-imitating pattern structure layer;
(c) the base paper supporting brick-imitating pattern structure layer continues to move forwards, meanwhile, a release film unwinding shaft 10 unwinds the release film, and a strip of adhesive tape is coated by a release film gluing mechanism 11; then the bottom paper supports the imitated brick pattern structure layer to be converged with the release film, so that the upper surface of the imitated brick pattern structure layer is stuck on the release film (wherein, the upper surfaces of the horizontal strips and the vertical strips are glued and stuck with the release film; after the base paper, the simulated brick pattern structure layer and the release film are rolled and reinforced by the opposite running rolling shafts, the base paper is rolled by the base paper rolling shaft 12, the base paper is separated from the simulated brick pattern structure layer, and at the moment, glue on the base paper is separated from the base paper and attached to the lower surface of the simulated brick pattern structure layer;
(d) finally, the release film bearing brick-imitating pattern structure layer continues to move forwards and is wound by the winding mechanism 13, the winding mechanism 13 can automatically change the roll and continuously wind without stopping, and the double-layer brick-imitating adhesive film pasting roll is produced; the schematic diagram of the tile-imitating pattern structure layer after being attached to the release film is shown in fig. 12;
the double-layer brick-imitating glue mold pasting roll can realize that glue on the upper surface of a brick-imitating pattern structure layer is peeled off when a release film is torn off after decoration construction is pasted, and is attached to the release film, namely after the release film is torn off in construction, the upper surfaces of a transverse bar, a vertical bar and a bottom mark bar are in a glue-free state.
In the steps (a) - (c), the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 respectively comprise a gluing gun head, a linear guide rail, a screw and a gluing roller; the gluing gun heads of the base paper gluing mechanism 1, the transverse strip gluing mechanism 6 and the release film gluing mechanism 11 can be transversely and longitudinally adjusted, and the positions are adjusted by sliding through a linear guide rail and then moved to proper positions for locking; when the film is replaced, the gun head is separated from the glue spreader by loosening the adjusting screw; after the chips are replaced, the distance between the gun head and the glue spreader is adjusted to be proper through screws;
in the step (d), the winding mechanism 13 comprises a push-out cylinder, a winding shaft with three shafts distributed, a wheel disc, a paper pressing cylinder, a sliding cylinder and a blade; the automatic roll changing is a set of integral action, firstly, a pushing-out cylinder of the winding mechanism 1 is pushed out, the paper tube is pushed into a winding shaft of the winding mechanism 1, and the pushing-out cylinder contracts; firstly, winding a release film and a brick-imitating pattern structure layer on an uppermost winding shaft distributed in three shafts, starting the winding shaft to work, rotating a wheel disc when the winding shaft is wound to a set length, rotating the winding shaft clockwise by 120 degrees, stretching out a paper pressing cylinder to press the winding shaft, shrinking a sliding cylinder to enable a blade to cut materials, stretching out a pushing cylinder, stretching out the sliding cylinder, then shrinking the pushing cylinder, and pushing out a double-layer brick-imitating adhesive film paste roll; therefore, automatic circulation is realized, and automatic roll change is realized.
The integrated braiding machine has a good trial effect, and compared with single machine production, the production efficiency of the integrated braiding machine is improved by more than 3 times, and the wall surface decoration construction efficiency is improved by more than 5 times.
Claims (10)
1. An integrated braiding machine for producing double-layer brick-imitating adhesive mold pastes is characterized by comprising a machine table body (1), a base paper unreeling shaft (2), a deviation correcting mechanism (3), a base paper gluing mechanism (4), a transverse strip unreeling shaft (5), a transverse strip gluing mechanism (6), a vertical strip pasting machine (7), a base label labeling machine (8), a mark aligning mechanism (9), a release film unreeling shaft (10), a release film gluing mechanism (11), a base paper reeling shaft (12) and a reeling mechanism (13);
the machine body (1) is divided into a first section machine, a middle section machine and a tail section machine; a base paper unreeling shaft (2), a base paper gluing mechanism (4) and a transverse strip gluing mechanism (6) are sequentially arranged in the first section of machine table of the machine table body (1); a deviation correcting mechanism (3) and a horizontal bar laying shaft (5) are sequentially arranged above the first stage of the machine table body (1); a vertical bar strip sticking machine (7), a bottom label sticking machine (8) and a mark aligning and marking mechanism (9) are sequentially arranged above the middle stage machine of the machine table body (1); the tail section board lower part of the machine stage body (1) is provided with a base paper winding shaft (12), the tail section board upper part of the machine stage body (1) is sequentially provided with a release film unwinding shaft (10) and a release film gluing mechanism (11) from top to bottom, and the tail section board rear part of the machine stage body (1) is provided with a winding mechanism (13).
2. The one-piece machine for producing double-layer simulated brick pasters according to claim 1, characterized in that the base paper unwinding shaft (2) is used for unwinding the base paper; the transverse bar releasing shaft (5) is used for releasing transverse bars, the number of the transverse bars is more than 2, and all the transverse bars are arranged in parallel; the release film unreeling shaft (10) is used for unreeling the release film; the bottom paper winding shaft (12) is used for winding the bottom paper; the deviation correcting mechanism (3) is used for running and positioning the base paper to enable the base paper to be aligned to the transverse strips; the base paper gluing mechanism (4) is used for gluing the upper surface of the base paper, local gluing is adopted, and the gluing area is the area corresponding to the transverse strip; the transverse bar gluing mechanism (6) is used for gluing the upper surface of the transverse bar; the vertical bar sticking machine (7) is used for sticking the vertical bars on the transverse bars, the vertical bars are stuck on the transverse bars by the vertical bar sticking machine (7) after double-sided gluing is carried out in advance, and the number of the vertical bars is multiple; the bottom label labeling machine (8) is used for labeling the bottom label strip on the bottom edge transverse strip; the bottom label strip is subjected to single-side gluing in advance, namely the lower surface of the bottom label strip is glued, and the upper surface of the bottom label strip is not glued; the mark aligning and drawing mechanism (9) is used for printing mark aligning on the upper surface of a plurality of bottom mark strips; the vertical strips and the bottom mark strips are stuck on the upper surfaces of the transverse strips to form a brick-imitating pattern structure layer.
3. The integrated braiding machine for producing the double-layer tile-imitating glue mold sticker according to claim 2, wherein the release film gluing mechanism (11) is used for gluing the release film, and the gluing is partial gluing, namely a glue line, and the glue line is correspondingly adhered to the middle parts of the upper surfaces of the bottom label strips and used for fixing the bottom label strips and preventing the free ends of the bottom label strips from drifting and adhering.
4. The integrated knitting machine for producing the double-layer tile-imitating glue mold sticker according to claim 2, wherein the winding mechanism (13) is used for winding up the composite layer of the tile-imitating pattern structure layer and the release film, and the winding mechanism (13) can automatically change the roll and continuously wind without stopping.
5. The integrated knitting machine for producing the double-layer tile-imitating glue molded paster according to claim 2, characterized in that a plurality of supporting running rollers are arranged on the machine table body (1) and are used for assisting in supporting, positioning and conveying the base paper, the cross bars and the release film; the machine table body (1) is provided with a plurality of opposite running rolling shafts which have rolling effect and are used for pressing and solidifying glue so that the glue surface is tightly attached.
6. The integrated knitting machine for producing double-layer brick-imitating adhesive plaster according to claim 2, characterized in that the bottom label sticking machine (8) and the vertical bar sticking machine (7) are not on a vertical surface and stick in a staggered way for the brick layer; the number of the vertical bar strip sticking machines (7) is N, and N is more than or equal to 1; the N vertical bar sticking machines (7) are not arranged on a vertical surface and are stuck in a staggered mode for the brick separating layer.
7. The integrated knitting machine for producing the double-layer tile-imitating glue mold sticker as claimed in claim 2, wherein the width of the base paper is greater than or equal to the total width of the tile-imitating pattern structure layer.
8. The integrated knitting machine for producing the double-layer tile-imitating glue mold sticker according to claim 2 or 3, wherein the release film is made of transparent material, and the attaching positions of the release film and the tile-imitating pattern structure layer are as follows: the alignment mark of the bottom mark strip is exposed out of the edge of the release film, so that the alignment mark is convenient to paste in decoration construction.
9. The integrated knitting machine for producing the double-layer tile-imitating adhesive plaster according to claim 2, characterized in that when the base paper is reeled up by the base paper reeling shaft (12), the upper surface adhesive of the base paper can be separated from the base paper and attached to the lower surface of the tile-imitating pattern structure layer, and the base paper is in an adhesive-free state.
10. The integrated knitting machine for producing the double-layer tile-imitating glue mold sticker according to claim 2, wherein the release film is peeled off from the tile-imitating pattern structure layer, so that glue on the upper surface of the tile-imitating pattern structure layer can be peeled off, and the release film is attached to the upper surface of the cross bar, the vertical bar and the bottom mark bar, i.e. after the release film is peeled off, the upper surfaces of the cross bar, the vertical bar and the bottom mark bar are in a glue-free state.
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