CN215478615U - Rolling machine with roll diameter measuring function - Google Patents
Rolling machine with roll diameter measuring function Download PDFInfo
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- CN215478615U CN215478615U CN202121188393.5U CN202121188393U CN215478615U CN 215478615 U CN215478615 U CN 215478615U CN 202121188393 U CN202121188393 U CN 202121188393U CN 215478615 U CN215478615 U CN 215478615U
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Abstract
The utility model discloses a winder with a roll diameter measuring function, which comprises: the winding device comprises a stand, a support frame, a winding shaft for winding materials and a winding diameter measuring device for measuring the winding length of the materials, wherein the support frame is installed on the stand, the winding shaft is installed on the support frame, a material pressing device is arranged above the winding shaft, the winding diameter measuring device comprises a winding diameter measuring proximity switch for sending a rotation signal after the winding shaft rotates for a circle, and a controller for measuring winding diameter data after the rotation signal is received, and the controller is respectively connected with the winding shaft and the winding diameter measuring proximity switch. The utility model provides a winding machine with a coil diameter measuring function, which can accurately measure the number of winding turns of steel, improve the accuracy of measuring the coil diameter thickness of a steel coil and improve the yield of products.
Description
Technical Field
The utility model relates to the technical field of steel rolling equipment, in particular to a rolling machine with a roll diameter measuring function.
Background
The coiling machine measures linear velocity and angular velocity signal through speed measuring roller and motor encoder among the correlation technique mainly to roll up footpath thickness and calculation of winding length, the tension roll is the rubber roll, the in-process material at high-speed rolling can appear skidding and the deflection leads to the signal error, thereby automatic bundling and tension control are unstable, it is inaccurate to roll up footpath thickness calculation, the phenomenon that the rolling is uneven often appears or length overlength leads to the coil of strip version type inconsistent, draw colored steel surface or steel and take place deformation, be not conform to product quality requirement.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides the winding machine with the coil diameter measuring function, which can accurately measure the number of the winding coils of the steel, improve the accuracy of measuring the coil diameter thickness of the steel coil and improve the yield of products.
The embodiment of the utility model provides a winder with a winding diameter measuring function, which comprises: the winding device comprises a base, a support frame, a winding shaft and a winding diameter measuring device, wherein the winding shaft is used for winding materials, the winding diameter measuring device is used for measuring the winding length of the materials, the support frame is installed on the base, the winding shaft is installed on the support frame, a pressing device is arranged above the winding shaft, the winding diameter measuring device comprises a winding diameter measuring proximity switch and a controller, the winding diameter measuring proximity switch is used for sending a rotation signal after the winding shaft rotates for a circle, the controller is used for receiving the rotation signal and then measuring winding diameter data, and the controller is respectively connected with the winding shaft and the winding diameter measuring proximity switch.
The winding machine with the roll diameter measuring function provided by the utility model at least has the following beneficial effects: and a material pressing device is arranged above the winding shaft, so that the stability of material winding is kept, and the material is prevented from slipping or deforming. The rolling machine is also provided with a roll diameter measuring device, the roll diameter measuring device comprises a roll diameter measuring proximity switch and a controller, the roll diameter measuring switch can send a rotation signal after the rolling shaft rotates a circle, the controller measures the roll diameter thickness after measuring the rotation signal, the roll diameter thickness is measured through the number of winding turns of the rolling shaft, the accuracy of the roll diameter measuring function is improved, the problem that steel rolling is uneven or the length is overlong due to the fact that the steel roll diameter data are measured by the speed measuring roller in error is avoided, the steel surface is scratched or deformed, therefore, the roll diameter measuring function of the rolling machine can be guaranteed to be stable and accurate no matter whether high-speed rolling or low-speed rolling is carried out, and the yield and the production efficiency of a workshop are improved.
According to some embodiments of the present invention, the winding diameter measuring proximity switch comprises a photoelectric device and a light emitting device which are matched, the photoelectric device is installed on the machine base, the light emitting device is installed on the winding shaft, and the photoelectric device is connected with the controller, so that the winding diameter measuring proximity switch can accurately measure the rotation data of the winding shaft to send out a rotation signal.
According to some embodiments of the utility model, the roll diameter measuring device further comprises a touch display screen for recording the rotation signal, and the controller is connected with the touch display screen, so that a user can directly observe the number of rotation turns of the winding shaft.
According to some embodiments of the present invention, the roll diameter measuring apparatus further comprises an input module for inputting material thickness data, and the input module is respectively connected to the touch display screen and the controller, so as to facilitate a user to record the material thickness and the roll diameter thickness data.
According to some embodiments of the utility model, the pressing device comprises a pressing rotating shaft and a pressing rod, the pressing rotating shaft is fixed at the top of the support frame and is positioned above the winding shaft, one end of the pressing rod is connected with the pressing rotating shaft, and the other end of the pressing rod is provided with a pressing roller, so that the stability of the winding machine for winding steel is improved.
According to some embodiments of the utility model, the pressing rods are arranged, the pressing rotating shaft is sleeved with the pressing rods at two ends respectively, and the pressing roller is arranged among the pressing rods, so that the pressing stability of the pressing device is improved.
According to some embodiments of the utility model, a reset component is arranged at one end of the pressing rod close to the pressing roller, and the reset component is abutted against the support frame and matched with materials with different roll diameters for pressing.
According to some embodiments of the utility model, the controller further comprises a plurality of distance sensors for assisting in measuring the thickness data of the roll diameter, and the distance sensors are mounted on the swaging roller and the winding shaft for assisting in measuring the thickness data of the maximum roll diameter.
According to some embodiments of the utility model, the bracket frame is provided with a plurality of infrared detectors for assisting in measuring the thickness data of the coil diameter, and the top and the bottom of the side wall of the bracket frame are provided with the infrared detectors for assisting in measuring the diameter and the coil diameter thickness data of the steel coil.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
Additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural view of a winding machine with a roll diameter measuring function according to some embodiments of the present invention.
Reference numerals: the winding machine comprises a winding machine 100, a machine base 110, a support frame 120, a winding shaft 130, a winding diameter measurement proximity switch 140, a light-emitting device 141, a photoelectric device 142, a touch display screen 150, a material pressing rotating shaft 160, a material pressing rod 161, a material pressing roller 162, a reset assembly 163, a distance sensor 170 and an infrared detector 180.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, if there are first and second described only for the purpose of distinguishing technical features, it is not understood that relative importance is indicated or implied or that the number of indicated technical features or the precedence of the indicated technical features is implicitly indicated or implied.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
The utility model provides a winding machine with a winding diameter measuring function, which comprises a machine base, a support frame, a winding shaft and a winding diameter measuring device. The support frame is installed on the base, and the rolling shaft is installed on the support frame, and the rolling shaft can rotate for the support frame, winds steel and forms a steel coil. The coil diameter measuring device comprises a coil diameter measuring proximity switch and a controller, the coil diameter measuring proximity switch can send a rotation signal after a circle of rotation of a winding shaft, the controller measures coil diameter data of a steel coil after the rotation signal is received, the coil diameter thickness of the steel coil is measured through the number of turns of rotation of the winding shaft, steel is prevented from slipping on a speed measuring roller or the deformation of the steel coil diameter measuring proximity switch causes measurement errors to affect the yield of the steel, and the accuracy of the measurement of the coil diameter data of the steel coil is improved.
The embodiments of the present invention will be further explained with reference to the drawings.
The utility model provides a winding machine 100 with a roll diameter measuring function.
Referring to fig. 1, it can be understood that the winding machine 100 includes a base 110, a support frame 120, a roll diameter measuring device, and a winding shaft 130 mounted on the support frame 120. The winding shaft 130 can rotate relative to the support frame 120 to wind the steel material to form a steel coil. The material pressing device is further arranged above the winding shaft 130 and can abut against steel, the wound steel is pressed down and attached to the winding shaft 130, and the yield of the steel coil is improved. The roll diameter measuring device comprises a roll diameter measuring proximity switch 140 and a controller, wherein the roll diameter measuring proximity switch 140 can send a rotation signal after the rolling shaft 130 rotates for one turn, so that the number of turns of the rolling shaft 130, namely the number of turns of steel winding, can be accurately measured according to the rotation signal of the roll diameter measuring proximity switch 140. The controller can measure the coil diameter data of the steel coil on the winding shaft 130 after receiving the rotation signal, namely the controller can measure the coil diameter of the steel coil after each coil of the steel coil is wound by one coil, the coil diameter data of the steel coil is measured in real time and corresponds to the number of the coil turns of the steel coil one to one, and the coil diameter measuring accuracy of the steel coil is improved. Material pressing device cooperatees with a roll footpath measuring device, material pressing device can guarantee that the steel of coiling can laminate rolling axle 130, avoid steel to skid or the displacement and the condition of the pine book appears, and the coil of strip appears in case there is the condition of pine book, steel is the surface flower or deformation of scraping just appears easily, lead to product quality to descend, can also influence the rolling of steel even, the condition of card material appears, and in case the condition of card material appears, then need dismantle the repair with whole rolling axle 130 from support frame 120, very loaded down with trivial details complicacy, consume time for a long time, influence work efficiency. In addition, press device can push down steel, keep steel laminating rolling axle 130, avoid leaving the clearance between every circle of steel, and measure the diameter measurement error that appears, lead to the steel rolling uneven, length overlength or coil of strip version type are not uniform, be difficult to transport and packing, influence production efficiency, if coil of strip diameter measurement error, coil of strip diameter is too big, lead to the holding capacity of coil of strip not enough, inner layer steel can take place deformation because the extrusion is excessive, influence the yield, reduce steel quality. Therefore, the winding machine 100 can accurately measure the number of winding turns of the steel, and the diameter data of the steel coil is measured through the number of winding turns, so that the diameter measurement accuracy is improved, the steel coil is ensured to meet the production requirement, and the yield of the product is improved.
It is understood that the roll diameter measuring proximity switch 140 may be an opto-electric proximity switch, the opto-electric proximity switch includes an opto-electronic device 142 and a light emitting device 141, the opto-electronic device 142 is fixedly installed on the base 110, the light emitting device 141 is installed on the winding shaft 130, the light emitting device can emit a light source, and the light source of the light emitting device can enter the opto-electronic device 142, and when the opto-electronic device 142 receives the light source of the light emitting device 141, the opto-electronic device 142 can emit a rotation signal. When the winding shaft 130 rotates, the light emitting device 141 synchronously rotates under the driving of the winding shaft 130, after the light emitting device 141 rotates along with the winding shaft 130 for one circle, the light source of the light emitting device 141 can irradiate into the photoelectric device 142 again, when the photoelectric device 142 receives the light source from the light emitting device 141 again, the photoelectric device 142 can send a rotation signal, the winding shaft 130 is considered to finish one circle of steel winding, so that the rotation signal can be sent according to the number of rotation circles of the winding shaft 130, the controller is matched for recording and measuring, the winding diameter thickness can be measured through the number of winding circles, and the accuracy of the measurement of the winding diameter thickness is improved.
It should be noted that the winding diameter measuring proximity switch 140 may also be a hall proximity switch, the hall proximity switch is installed on the machine base 110, the winding shaft 130 is installed with a magnetic object, when the magnetic object rotates along with the winding shaft 130 and approaches the hall proximity switch, the hall element on the switch detection surface changes the state of the internal circuit of the switch due to the hall effect, so as to identify that the magnetic object exists nearby, that is, the winding shaft 130 completes a turn of winding, and then sends a rotation signal.
It can be understood that, the coil diameter measuring device further includes a touch display screen 150, the touch display screen 150 is connected with the controller, and the touch display screen 150 can record the number of times that the controller receives the rotation signal, i.e. the number of rotation turns, so that the user can directly observe and know the number of winding layers of the steel coil through the number of rotation turns of the winding shaft 130. The controller still is connected with rolling axle 130, can control rolling axle 130 and rotate, still be equipped with the function button on the touch display screen 150, if start, stop, accelerate the winding speed and slow down the winding speed, the user of being convenient for observes the number of turns of rotation of rolling axle 130 and is the number of piles of coiling of coil of strip, in time carry out corresponding control and processing to rolling machine 100, it is too much to avoid rolling axle 130 to coil the steel number of turns, the bearing capacity of coil of strip is not enough, extrusion inlayer steel leads to steel deformation, influence product quality.
It can be understood that the roll diameter measuring device further comprises an input module, the input module is respectively connected with the touch display screen 150 and the controller, the input module is used for inputting single-layer material thickness data, a user can conveniently record the material thickness data, the auxiliary controller measures the roll diameter data of the steel roll, and the roll diameter measuring accuracy is improved. The input module can be used for inputting the maximum winding number of the steel coil besides the thickness data of the single-layer material, and when the touch display screen 150 records that the number of times that the controller receives the rotation signal reaches the maximum winding number of times, the controller controls the winding shaft 130 to stop winding, so that the material deformation caused by the overlarge winding number of the steel coil is avoided, and the product yield is improved.
It can be understood that, the coil diameter measuring device is still equipped with touch display screen 150, touch display screen 150 can be connected with the controller, can record the number of times that the controller received the rotation signal and the time of receiving the rotation signal, the user of being convenient for knows the rolling condition, for example, when the number of times of receiving the rotation signal closes on the coil of strip and convolutes the maximum number of layers, or when touch display screen 150 shows that the controller does not receive the rotation signal for a long time, in time carry out corresponding operation to rolling machine 100, it influences product quality to avoid not in time handling when equipment breaks down, improve the product yield.
It can be understood that, roll up footpath measuring device still is equipped with input module, input module can be the peripheral hardware keyboard, also can be the virtual keyboard of projection of setting in touch display screen 150, input module can be convenient for the user in time revises the data information of rolling material, for example, can input material thickness data, the user's record of being convenient for, the different data information that patrols and examines the personnel and know current rolling material of being convenient for simultaneously, can in time handle to the rolling material of different data, it is unclear because of the work handing-over to avoid patrolling and examining the personnel, and the number of the rolling layer appears too much or too little, influence the product yield.
It can be understood that the pressing device is further provided with a pressing spindle 160 and a pressing rod 161, and the pressing spindle 160 is located above the winding shaft 130 and fixed on the top of the frame 120. One end of the pressing rod 161 is connected to the pressing rotating shaft 160, and the other end is provided with a pressing roller 162. The pressing roller 162 can smooth rolled steel, so that the steel is prevented from being bent or swayed in the rolling process, the rolling stability is improved, the possibility of uneven rolling of steel coils or scratching on the surfaces of the steel coils is reduced, and the yield of products is improved. And pressing material pivot 160 can rotate, drives and presses material pole 161 corresponding rotation, and along with the number of piles of coil of strip material rolling is more and more, presses material pole 161 also can rotate correspondingly and adjust the relative position who presses material gyro wheel 162 and coil of strip, keeps pressing material gyro wheel 162 and coil of strip surface butt all the time, keeps fixing the coil of strip of outer rolling, improves the stability of rolling.
It can be understood that the material pressing rod 161 is provided with many, and the material pressing rod 161 is all overlapped at the both ends of pressing the material pivot 160, improves the stability and the bearing capacity of pressing the material pressing rod 161 for pressing the material pressing rod 161 can drive and press the material gyro wheel 162 laminating on the coil of strip surface, smooths and the coil of strip of pressfitting quilt rolling, improves the stability of rolling. The pressing roller 162 is arranged between the pressing rods 161, so that the stability of the pressing roller 162 in the rotating process can be improved, and the phenomenon that the pressing roller 162 blocks and scratches the surface of the steel coil in the winding process to influence the product quality is avoided.
It can be understood that a reset component 163 is further disposed at one end of the swaging rod 161 close to the swaging roller 162, and the reset component 163 may be an elastic material, such as a spring, a sponge, rubber, and the like. Reset unit 163 is connected at pressing the material pole 161 to with support frame 120 butt, thereby under reset unit 163's elastic acting force, press the material pole 161 to drive and press material gyro wheel 162 to laminate all the time on the coil of strip surface, no matter be the initial phase of rolling or the end stage of rolling, press the material pole 161 and press material gyro wheel 162 to both can smooth the steel of rolling, avoid steel crooked or rock at the rolling in-process, improve the stability of rolling.
It can be understood that the controller further includes a plurality of distance sensors 170, and because the pressing roller 162 is always kept attached to the outermost surface of the winding steel coil under the action of the pressing rod 161 and the pressing rotating shaft 160, and the winding shaft 130 is always located at the center of the winding shaft 130 of the winding steel coil, the distance sensors 170 are arranged on the pressing roller 162 and the winding shaft 130, so that the thickness of the coil diameter of the winding steel coil can be measured in an auxiliary manner, and the accuracy of measuring the thickness of the coil diameter is improved.
It can be understood that the infrared detector 180 is disposed on the support frame 120, and the roll diameter thickness data of the rolled steel roll in the related art needs to be manually measured, which is difficult to be manually measured in the rolling process. The infrared detectors 180 are arranged at the top and the bottom of the side wall of the support frame 120, so that the top height and the bottom height of a rolled steel coil can be measured, and the coil diameter thickness measurement of the steel coil is assisted. In addition, the height of the infrared detector 180 can be adjusted to serve as a warning line of the maximum winding diameter thickness, for example, when the height of the top of the steel coil reaches the infrared detection of the infrared detector 180 arranged at the top of the side wall of the support frame 120 in the winding process of the steel coil, it can be considered that the current steel coil reaches the maximum winding diameter thickness, and the winding needs to be stopped. For another example, when the height of the bottom of the steel coil reaches the infrared detection of the infrared detector 180 disposed at the top of the sidewall of the support frame 120 during the rolling process of the steel coil, it may be determined that the current steel coil has reached the maximum rolling coil diameter thickness, or the rolling position is deviated, and the rolling needs to be stopped for inspection. Therefore, the infrared detector 180 arranged on the support frame 120 assists in measuring the coil diameter thickness of the steel coil, improves the accuracy of coil diameter thickness measurement, improves the winding stability and improves the yield of products.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the utility model have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the claims and their equivalents.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (9)
1. The utility model provides a rolling machine with roll footpath measurement function which characterized in that includes: the winding device comprises a base, a support frame, a winding shaft and a winding diameter measuring device, wherein the winding shaft is used for winding materials, the winding diameter measuring device is used for measuring the winding length of the materials, the support frame is installed on the base, the winding shaft is installed on the support frame, a pressing device is arranged above the winding shaft, the winding diameter measuring device comprises a winding diameter measuring proximity switch and a controller, the winding diameter measuring proximity switch is used for sending a rotation signal after the winding shaft rotates for a circle, the controller is used for receiving the rotation signal and then measuring winding diameter data, and the controller is respectively connected with the winding shaft and the winding diameter measuring proximity switch.
2. The winder with a winding diameter measuring function according to claim 1, wherein the winding diameter measuring proximity switch comprises a photoelectric device and a light emitting device which are matched, the photoelectric device is mounted on the machine base, the light emitting device is mounted on the winding shaft, and the photoelectric device is connected with the controller.
3. The winding machine with the roll diameter measuring function according to claim 1, wherein the roll diameter measuring device further comprises a touch display screen for recording the rotation signal, and the controller is connected with the touch display screen.
4. The winding machine with roll diameter measuring function according to claim 3, characterized in that the roll diameter measuring device further comprises an input module for inputting material thickness data, and the input module is respectively connected with the touch display screen and the controller.
5. The winding machine with the roll diameter measuring function according to claim 1, wherein the pressing device comprises a pressing rotating shaft and a pressing rod, the pressing rotating shaft is fixed to the top of the support frame and located above the winding shaft, one end of the pressing rod is connected with the pressing rotating shaft, and a pressing roller is arranged at the other end of the pressing rod.
6. The winding machine with the roll diameter measuring function according to claim 5, wherein a plurality of material pressing rods are arranged, the material pressing rods are respectively sleeved at two ends of the material pressing rotating shaft, and the material pressing rollers are installed among the material pressing rods.
7. The winding machine with the roll diameter measuring function according to claim 5, wherein a reset component is arranged at one end of the swaging rod close to the swaging roller and abutted against the support frame.
8. The winding machine with the roll diameter measuring function according to claim 5, wherein the controller further comprises a plurality of distance sensors for assisting in measuring roll diameter thickness data, and the distance sensors are mounted on the nip roller and the winding shaft.
9. The winding machine with the roll diameter measuring function according to claim 1, wherein a plurality of infrared detectors for assisting in measuring roll diameter thickness data are arranged on the support frame, and the infrared detectors are arranged at the top and the bottom of the side wall of the support frame.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121188393.5U CN215478615U (en) | 2021-05-28 | 2021-05-28 | Rolling machine with roll diameter measuring function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121188393.5U CN215478615U (en) | 2021-05-28 | 2021-05-28 | Rolling machine with roll diameter measuring function |
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| CN215478615U true CN215478615U (en) | 2022-01-11 |
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| CN202121188393.5U Active CN215478615U (en) | 2021-05-28 | 2021-05-28 | Rolling machine with roll diameter measuring function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701886A (en) * | 2022-04-01 | 2022-07-05 | 江苏卫星新材料股份有限公司 | Cigarette is with connecing dress paper stamping equipment |
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2021
- 2021-05-28 CN CN202121188393.5U patent/CN215478615U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701886A (en) * | 2022-04-01 | 2022-07-05 | 江苏卫星新材料股份有限公司 | Cigarette is with connecing dress paper stamping equipment |
| CN114701886B (en) * | 2022-04-01 | 2024-07-02 | 江苏卫星新材料股份有限公司 | Tipping paper gilding equipment for cigarettes |
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