CN215473140U

CN215473140U - Professional silica gel neon flexible lamp strip head and tail 3D printer

Info

Publication number: CN215473140U
Application number: CN202121426622.2U
Authority: CN
Inventors: 郑登刚; 高生
Original assignee: Shenzhen Mister Lighting Technology Co ltd
Current assignee: Shenzhen Mister Lighting Technology Co ltd
Priority date: 2021-06-25
Filing date: 2021-06-25
Publication date: 2022-01-11
Anticipated expiration: 2031-06-25

Abstract

The utility model belongs to the technical field of 3D printers, and discloses a special silica gel neon flexible light strip head-tail 3D printer which comprises a frame, wherein the frame is provided with a main control cabinet, the frame is provided with two groups of Y-axis moving mechanisms, an UV (ultraviolet) glue barrel and a gear pump, the UV glue barrel is connected with the input end of the gear pump, the two groups of Y-axis moving mechanisms are both connected with side plates, one side plate is provided with a main control screen, the two side plates are connected with a mounting plate, the mounting plate is provided with an X-axis moving mechanism, the X-axis moving mechanism is connected with a straight plate, the straight plate is provided with a Z-axis moving mechanism, the Z-axis moving mechanism is provided with a rotating platform, the rotating platform is provided with a printing nozzle, a rubber tube is connected between the input end of the printing nozzle and the output end of the gear pump, and the printing nozzle is rotatably connected with the rubber tube, the rotary platform is provided with a UV light source, the position of the UV light source is matched with the printing nozzle, and the UV light source is provided with a condensing lens.

Description

Professional silica gel neon flexible lamp strip head and tail 3D printer

Technical Field

The utility model belongs to the technical field of 3D printers, and particularly relates to a special silica gel neon flexible lamp strip head-tail 3D printer.

Background

With the development and progress of science and technology, the requirements of people for things are changed from old thinking that people can use things as things to be quite fine and smooth and the people can live under the vigorous examination of market competition only by continuously improving or innovating ideas and generating new forms to improve the competitiveness of products.

UV coating refers to a coating that is cured using UV radiation. UV curable coatings can be applied to ink printing and exposed to UV radiation. Its solid content can be up to 100%, so that it has no volatile component and does not pollute environment. The high solids content also enables its application to very thin films. The UV-curable coating can also be applied to coating glass and plastics, wood, aluminum beverage bottles, and the like.

The UV photocureable coating has the advantages of no Volatile Organic Compound (VOC), small environmental pollution, high curing speed, energy conservation, good performance of cured products, suitability for high-speed automatic production and the like. The traditional coating is easy to volatilize and slow in curing speed, and is not beneficial to environmental protection. Thus, UV coatings are a major alternative to traditional coatings.

In the prior art, there are generally two kinds of schemes for manufacturing the head and the tail of the lamp strip, one is through a hot pressing process, and the other is liquid silica gel injection molding, however, the two kinds of processes have the following problems in the actual printing process:

1. the consistency of the product is poor, the flexible lamp strip is formed by extrusion, the flexible lamp strip only has the sizes in two directions, and has no fixed position in the extrusion direction, and after the die assembly and the extrusion are carried out, the lamp strip can move backwards, so that the size after encapsulation is inconsistent with the design, and has the size;

2. due to extrusion molding, the overall dimension of the product is difficult to control, and the product is also an elastic body, after extrusion filling, glue leakage and large defects of a mantle are inevitable, and the qualification rate of the product is low.

SUMMERY OF THE UTILITY MODEL

In view of the problems raised by the above background art, the present invention is directed to: aiming at providing a 3D printer with a special silica gel neon flexible lamp strip.

In order to achieve the technical purpose, the technical scheme adopted by the utility model is as follows:

the utility model provides a flexible lamp of specialty silica gel neon lamp is from beginning to end 3D printer, includes the frame, the rack-mount has main control machine case, the rack-mount has two sets of Y axle moving mechanism, a UV to glue bucket and a gear pump, the UV glues the bucket with the gear pump input is connected, two sets of Y axle moving mechanism all is connected with the curb plate, and one of them the curb plate is installed the main control screen, two the curb plate is connected with the mounting panel in the lump, X axle moving mechanism is installed to the mounting panel, X axle moving mechanism is connected with the straight board, Z axle moving mechanism is installed to the straight board, Z axle moving mechanism installs rotary platform, rotary platform installs the printing nozzle, be connected with the rubber tube between printing nozzle input and the gear pump output, printing nozzle with the rubber tube rotates to be connected, rotary platform installs the UV light source that the position matches printing nozzle, the UV light source is provided with a condenser lens, and the rotating platform is provided with two industrial cameras.

Further inject, Y axle moving mechanism including install in two first guide rails in the frame, two first guide rail all slides and is furnished with first slider, Y axle moving mechanism including rotate connect in two axis of rotation of frame, one of them axis of rotation power end is connected with first motor, first motor install in the frame, two the axis of rotation both ends all are connected with the band pulley, two the axis of rotation passes through the band pulley is connected with two belts, belt fixed mounting has the drive piece, the drive piece with first slider fixed connection, such design, the first motor of control has just realized driving the removal of printing nozzle in Y axle direction, easily control.

Further inject, X axle moving mechanism is including installing a second guide rail, two lead screw installation pieces and a second motor installation piece on the mounting panel, the second motor is installed to second motor installation piece, second motor output is connected with the lead screw, the lead screw with lead screw installation piece rotates and connects, lead screw threaded connection has the removal seat, remove seat fixedly connected with movable plate, the second guide rail slides to match has the guide holder with movable plate fixed connection, and such design controls the second motor and has just realized driving the removal of printing the nozzle in X axle direction, easily control.

Further inject, Z axle moving mechanism includes a third motor installation piece and two guide pillar fixed blocks, the third motor is installed to third motor installation piece, third motor output is connected with the second lead screw, the second lead screw with two the guide pillar fixed block rotates to be connected, be connected with the guide pillar between two the guide pillar fixed blocks, the guide pillar slides to be matchd there is the lift seat, the lift seat with second lead screw threaded connection, the lift seat is connected with the lift mounting panel, rotary platform install in the lift mounting panel, and such design, control third motor has just realized driving the removal of printing nozzle in Z axle direction, easily control.

Further, the side plate is provided with a plurality of pipe fixing clamps, and the rubber pipe is fixed by the aid of the design, so that interference on equipment is avoided.

Further inject, the filter core is installed to the gear pump input, and such design is strained miscellaneous.

Further limit, rotary platform includes rotating electrical machines and rotating head, the rotating head power end with the rotating electrical machines output is connected, and such design guarantees rotatory effect.

Further define, the curb plate is equipped with the rectangle mouth, and such design does not block the user and observes when material cost is practiced thrift.

Further inject, the curb plate with mounting panel integrated into one piece, stability is guaranteed to such design.

Further, the UV light source is hinged with the rotating platform, and the design can adjust the angle position of the UV light source.

The utility model has the following beneficial effects:

1. the automatic photocuring 3D printing of the lamp strip is realized, and the production efficiency is high;

2. x, Y, Z the printing device can move in three directions, and the arrangement of the rotary platform enables the position of the output end of the printing nozzle to be finely adjusted in the axial position of the rotary platform, so that the applicability is enhanced;

3. the utility model has simple and clear structure and is easy to produce, manufacture, maintain and repair;

4. the printing mode fundamentally avoids the problems that the size and the design of the encapsulated lamp strip are not consistent and have large and small problems due to backward movement of the lamp strip after die assembly and extrusion, and the defects of glue leakage and cloak are inevitable after extrusion and filling, so that the product has low qualification rate, and the using effect is good.

Drawings

The utility model is further illustrated by the non-limiting examples given in the accompanying drawings;

fig. 1 is a schematic structural diagram of a first embodiment of a special silica gel neon flexible light strip head-tail 3D printer of the present invention;

fig. 2 is a schematic structural diagram of a second embodiment of the special silica gel neon flexible light strip head-to-tail 3D printer of the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 2;

FIG. 4 is a schematic view of the industrial camera of FIG. 3 with the camera removed;

the main element symbols are as follows:

the device comprises a rack 1, a main control cabinet 2, a Y-axis moving mechanism 3, a first guide rail 301, a first slider 302, a rotating shaft 303, a first motor 304, a belt wheel 305, a belt 306, a driving block 307, a UV glue barrel 4, a gear pump 5, a side plate 6, a rectangular opening 601, a main control screen 7, a mounting plate 8, an X-axis moving mechanism 9, a second guide rail 901, a lead screw mounting block 902, a second motor mounting block 903, a second motor 904, a lead screw 905, a moving seat 906, a moving plate 907, a guide seat 908, a straight plate 10, a Z-axis moving mechanism 11, a third motor mounting block 111, a guide post fixing block 112, a third motor 113, a second lead screw 114, a guide post 115, a lifting seat 116, a lifting mounting plate 117, a rotating platform 12, a rotating motor 121, a rotating head 122, a printing nozzle 13, a rubber hose 14, a UV light source 15 and an industrial camera 16.

Detailed Description

In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.

As shown in fig. 1, 2, 3 and 4, the special neon flexible light strip head-tail 3D printer comprises a frame 1, wherein the frame 1 is provided with a main control cabinet 2, the frame 1 is provided with two groups of Y-axis moving mechanisms 3, a UV glue barrel 4 and a gear pump 5, the UV glue barrel 4 is connected with the input end of the gear pump 5, the two groups of Y-axis moving mechanisms 3 are both connected with side plates 6, one side plate 6 is provided with a main control screen 7, the two side plates 6 are connected with a mounting plate 8, the mounting plate 8 is provided with an X-axis moving mechanism 9, the X-axis moving mechanism 9 is connected with a straight plate 10, the straight plate 10 is provided with a Z-axis moving mechanism 11, the Z-axis moving mechanism 11 is provided with a rotary platform 12, the rotary platform 12 is provided with a printing nozzle 13, a rubber tube 14 is connected between the input end of the printing nozzle 13 and the output end of the gear pump 5, the printing nozzle 13 is rotatably connected with the rubber tube 14, the rotary platform 12 is provided with a UV light source 15 matched with the printing nozzle 13 in position, the UV light source 15 is provided with a condenser lens, and the rotary platform 12 is provided with two industrial cameras 16.

In this embodiment, when a professional silica gel neon flexible light strip head-tail 3D printer is used, a light strip to be printed is placed on the frame 1, where it can be pointed out that a customized light strip placing tool can be selected to be installed on the frame 1 so as to be convenient for rapid positioning and placement of the light strip, after the light strip is placed, the industrial camera 16 operates to play a role of imaging modeling, the Z-axis moving mechanism 11 and the X-axis moving mechanism 9 are started to adjust positions so that the position of the printing nozzle 13 corresponds to the printing position of the light strip, the position control of the Z-axis moving mechanism 11 and the X-axis moving mechanism 9 can be operated by the main control screen 7, after the positions are aligned, the Y-axis moving mechanism 3 operates, the gear pump 5 operates to send the UV material in the UV glue barrel 4 into the printing nozzle 13, and the UV light source 15 arranged at the side of the printing nozzle 13 rapidly cures the glue pumped out by the gear pump 5, the condensing lens collects the UV light emitted by the UV light source 15 to a point, the UV glue is solidified at the point, and the operation of the Y-axis moving mechanism 3 completes the printing of the whole lamp strip; in summary, the entire apparatus X, Y, Z is movable in all three directions, and the rotary stage 12 is arranged so that the position of the output end of the print nozzle 13 can be finely adjusted in the axial direction of the rotary stage 12, which enhances the applicability.

Preferably, the Y-axis moving mechanism 3 includes two first guide rails 301 installed on the frame 1, the two first guide rails 301 are matched with the first sliding block 302 in a sliding manner, the Y-axis moving mechanism 3 includes two rotating shafts 303 rotatably connected to the frame 1, a power end of one rotating shaft 303 is connected with the first motor 304, the first motor 304 is installed on the frame 1, two ends of each rotating shaft 303 are connected with belt wheels 305, the two rotating shafts 303 are connected with two belts 306 through the belt wheels 305, the belts 306 are fixedly installed with driving blocks 307, and the driving blocks 307 are fixedly connected with the first sliding blocks 302.

Preferably, the X-axis moving mechanism 9 includes a second guide rail 901 mounted on the mounting plate 8, two lead screw mounting blocks 902 and a second motor mounting block 903, the second motor mounting block 903 is provided with a second motor 904, the output end of the second motor 904 is connected with a lead screw 905, the lead screw 905 is rotatably connected with the lead screw mounting block 902, the lead screw 905 is in threaded connection with a moving seat 906, the moving seat 906 is fixedly connected with a moving plate 907, the second guide rail 901 is matched with a guide seat 908 fixedly connected with the moving plate 907 in a sliding manner, such a design controls the second motor 904 to drive the printing nozzle 13 to move in the X-axis direction, and the control is easy to control, and in fact, the structure of the X-axis moving mechanism 9 can also be considered according to specific situations.

Preferably, the Z-axis moving mechanism 11 includes a third motor mounting block 111 and two guide post fixing blocks 112, the third motor mounting block 111 is provided with a third motor 113, an output end of the third motor 113 is connected with a second lead screw 114, the second lead screw 114 is rotatably connected with the two guide post fixing blocks 112, a guide post 115 is connected between the two guide post fixing blocks 112, the guide post 115 is slidably matched with a lifting seat 116, the lifting seat 116 is in threaded connection with the second lead screw 114, the lifting seat 116 is connected with a lifting mounting plate 117, and the rotary platform 12 is mounted on the lifting mounting plate 117.

The side plate 6 is preferably provided with a plurality of pipe fixing clamps, and the design can fix the rubber pipe 14 without interfering the equipment, and actually, the fixing mode of the rubber pipe 14 can be considered according to specific conditions.

Preferably, the filter element is installed at the input end of the gear pump 5, and the design is used for filtering impurities, and actually, the impurity filtering mode can be considered according to specific conditions.

Preferably, the rotary platform 12 comprises a rotary motor 121 and a rotary head 122, and the power end of the rotary head 122 is connected with the output end of the rotary motor 121, so as to ensure the rotating effect, and in fact, the structure of the rotary platform 12 can be considered according to specific situations.

The side plate 6 is preferably provided with a rectangular opening 601, so that the design can save material cost, meanwhile, the observation of a user is not blocked, and in fact, the structure convenient for observation can be considered according to specific conditions.

Preferably, the side plate 6 and the mounting plate 8 are integrally formed, and such design ensures stability, and actually, the connection mode of the side plate 6 and the mounting plate 8 can be considered according to specific situations.

Preferably, the UV light source 15 is hinged to the rotary platform 12, and this design allows the angular position of the UV light source 15 to be adjusted, and in fact, the manner of connecting the UV light source 15 to the rotary platform 12 can be considered as the case may be.

The foregoing embodiments are merely illustrative of the principles of the present invention and its efficacy, and are not to be construed as limiting the utility model. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims

1. The utility model provides a flexible lamp area head and the tail 3D printer of specialty silica gel neon, includes frame (1), its characterized in that: the main control cabinet (2) is installed on the rack (1), two sets of Y-axis moving mechanisms (3), one UV glue barrel (4) and one gear pump (5) are installed on the rack (1), the UV glue barrel (4) is connected with the input end of the gear pump (5), two sets of Y-axis moving mechanisms (3) are connected with side plates (6), one set of side plates (6) is provided with a main control screen (7), two sets of side plates (6) are connected with a mounting plate (8) in a whole, an X-axis moving mechanism (9) is installed on the mounting plate (8), the X-axis moving mechanism (9) is connected with a straight plate (10), a Z-axis moving mechanism (11) is installed on the straight plate (10), a rotary platform (12) is installed on the Z-axis moving mechanism (11), a printing nozzle (13) is installed on the rotary platform (12), a rubber tube (14) is connected between the input end of the printing nozzle (13) and the output end of the gear pump (5), print nozzle (13) with rubber tube (14) rotate to be connected, rotary platform (12) are installed the position matching UV light source (15) of print nozzle (13), UV light source (15) are equipped with condenser lens, rotary platform (12) are installed two industry cameras (16).

2. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 1, which is characterized in that: y axle moving mechanism (3) including install in two first guide rail (301) on frame (1), two first guide rail (301) all slide to be matched with first slider (302), Y axle moving mechanism (3) including rotate connect in two axis of rotation (303) of frame (1), one of them axis of rotation (303) power end is connected with first motor (304), first motor (304) install in frame (1), two axis of rotation (303) both ends all are connected with band pulley (305), two axis of rotation (303) pass through band pulley (305) are connected with two belts (306), belt (306) fixed mounting has drive piece (307), drive piece (307) with first slider (302) fixed connection.

3. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 2, wherein: the X-axis moving mechanism (9) comprises a second guide rail (901), two lead screw mounting blocks (902) and a second motor mounting block (903) which are mounted on a mounting plate (8), a second motor (904) is mounted on the second motor mounting block (903), the output end of the second motor (904) is connected with a lead screw (905), the lead screw (905) is rotatably connected with the lead screw mounting block (902), a moving seat (906) is in threaded connection with the lead screw (905), the moving seat (906) is fixedly connected with a moving plate (907), and the second guide rail (901) is matched with a guide seat (908) fixedly connected with the moving plate (907) in a sliding mode.

4. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 3, wherein: z axle moving mechanism (11) includes a third motor installation piece (111) and two guide pillar fixed blocks (112), third motor (113) are installed to third motor installation piece (111), third motor (113) output is connected with second lead screw (114), second lead screw (114) with two guide pillar fixed blocks (112) rotate to be connected, two be connected with guide pillar (115) between guide pillar fixed block (112), guide pillar (115) sliding fit has lift seat (116), lift seat (116) with second lead screw (114) threaded connection, lift seat (116) are connected with lift mounting panel (117), rotary platform (12) install in lift mounting panel (117).

5. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 4, wherein: the side plate (6) is provided with a plurality of pipe fixing clamps.

6. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 5, wherein: and a filter element is installed at the input end of the gear pump (5).

7. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 6, wherein: the rotary platform (12) comprises a rotary motor (121) and a rotary head (122), and a power end of the rotary head (122) is connected with an output end of the rotary motor (121).

8. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 7, wherein: the side plate (6) is provided with a rectangular opening (601).

9. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 8, wherein: the side plate (6) and the mounting plate (8) are integrally formed.

10. The special silica gel neon flexible light strip head-to-tail 3D printer of claim 9, wherein: the UV light source (15) is articulated with the rotary platform (12).