CN215466179U

CN215466179U - Battery piece testing and sorting device

Info

Publication number: CN215466179U
Application number: CN202121377629.XU
Authority: CN
Inventors: 张军
Original assignee: Suzhou Kepai Automation Equipment Co ltd
Current assignee: Suzhou Kepai Automation Equipment Co ltd
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2022-01-11
Anticipated expiration: 2031-06-21

Abstract

The utility model relates to a battery piece testing and sorting device, which comprises a base, wherein transmission rollers are symmetrically and rotatably arranged in one side of the base, the adjacent transmission rollers are in transmission connection through a conveyor belt, a U-shaped frame is fixedly arranged at the top end of one side of the base, which is close to the conveyor belt I, a first air cylinder is fixedly arranged at the bottom end of one side of a horizontal part of the U-shaped frame, the output end of the first air cylinder is fixedly connected with a first area array camera, vertical plates are symmetrically and fixedly arranged at the middle part of the bottom end of the horizontal part of the U-shaped frame, the vertical plates are symmetrically distributed on two sides of the conveyor belt I, a supporting plate is rotatably arranged between the vertical plates, a second air cylinder is fixedly arranged at the top end of the supporting plate, a third air cylinder is slidably arranged at the bottom end of the horizontal part of the U-shaped frame, and the second air cylinder is positioned below the third air cylinder, the device is simple in structure and convenient to use, and can conveniently overturn battery pieces, meanwhile, the damage of the battery piece is effectively avoided.

Description

Battery piece testing and sorting device

Technical Field

The utility model relates to a battery piece testing and sorting device, and belongs to the technical field of sorting devices.

Background

The solar cell is prepared by taking a high-purity monocrystalline silicon rod as a raw material, and in order to reduce the production cost, solar cells applied to the ground and the like adopt a solar-grade monocrystalline silicon rod, the material performance index is relaxed, and some monocrystalline silicon rods special for the solar cell can be prepared by redrawing head and tail materials processed by semiconductor devices and waste monocrystalline silicon materials.

The battery piece need test its in process of production and select separately, need detect its front and back at the test stage, consequently need overturn the battery piece, but in the reality, overturn or use anchor clamps to overturn it through the manual work usually, all can carry out the centre gripping to the battery piece this moment to make the battery piece local impaired easily, and then cause the battery piece to damage.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a battery piece testing and sorting device which is simple in structure and convenient to use, can conveniently turn over a battery piece, and effectively avoids the battery piece from being damaged so as to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme:

a battery piece testing and sorting device comprises a base, wherein transmission rollers are symmetrically and rotatably arranged in one side of the base, the adjacent transmission rollers are in transmission connection through a conveyor belt, a U-shaped frame is fixedly arranged at the top end of one side of the base, which is close to the conveyor belt I, a first air cylinder is fixedly arranged at the bottom end of one side of a horizontal part of the U-shaped frame, a first area array camera is fixedly connected with the output end of the first air cylinder, vertical plates are symmetrically and fixedly arranged at the middle part of the bottom end of the horizontal part of the U-shaped frame, the vertical plates are symmetrically distributed on two sides of the conveyor belt I, a supporting plate is rotatably arranged between the vertical plates, a second air cylinder is fixedly arranged at the top end of the supporting plate, a third air cylinder is slidably arranged at the bottom end of the horizontal part of the U-shaped frame, the second air cylinder is positioned below the third air cylinder, and a second area array camera is slidably embedded on the inner wall of the top end of one side, which is far away from the conveyor belt I, of the U-shaped frame, the base is kept away from the fixed support that is equipped with in one side top of conveyer belt one, it is equipped with the drive roll to rotate on the support, the U type frame internal rotation is equipped with the driven voller, the driven voller is located the riser is kept away from one side of area array camera one, the drive roll with connect through two transmissions of conveyer belt between the driven voller, the U type frame is kept away from one side fixedly connected with diaphragm of conveyer belt one, the bottom array of diaphragm slides and is equipped with a plurality of cylinders four, cylinder four all is located directly over conveyer belt two.

Further, the base internal fixation is equipped with inlays and is equipped with motor one, the one end of the pivot on one of them driving roller with the output fixed connection of motor one, the fixed motor two that is equipped with in rear side upper portion of support, the output of motor two with the rear end fixed connection of pivot on the driving roller.

Furthermore, one of them the rear side of riser is fixed and is equipped with motor three, the rear end of the pivot in the backup pad runs through the riser and with the output fixed connection of motor three.

Furthermore, a first sliding groove is formed in the horizontal portion of the U-shaped frame, a fourth motor is fixedly arranged on the inner wall of one side of the first sliding groove, a first screw rod is fixedly connected to the output end of the fourth motor, a first thread seat is sleeved on the first screw rod, and the bottom end of the first thread seat is fixedly connected with the top end of the third air cylinder.

Furthermore, a cylinder five is fixedly arranged at the top end of one side, close to the transverse plate, of the U-shaped frame, and the output end of the cylinder five is fixedly connected with the top end of the area array camera II.

Further, a plurality of second chutes are formed in the transverse plate in an array mode, the second chutes are located adjacent to the fourth cylinder, a fifth motor is fixedly arranged on the inner wall of the rear side of the second chutes, a second screw rod is fixedly connected to the output end of the fifth motor, a second thread seat is sleeved on the second screw rod in a threaded manner, and the bottom end of the second thread seat is fixedly connected to the top end of the fourth cylinder.

Further, the equal fixedly connected with vacuum chuck of output of cylinder two, cylinder three, cylinder four, the base is close to one side top symmetrical array of diaphragm is fixed and is equipped with a plurality of receipts charging trays, it is in to receive the charging tray symmetric distribution the front side and the rear side of conveyer belt two.

Further, the base is kept away from one side of U type frame is fixed and is equipped with the PLC controller, area array camera one, area array camera two all with the input electric connection of PLC controller, cylinder one, cylinder two, cylinder three, cylinder four, cylinder five, motor one, motor two, motor three, motor four, motor five all with the output electric connection of PLC controller.

The utility model has the beneficial effects that:

the utility model is provided with the support plate, the second air cylinder and the third air cylinder, when in use, the second air cylinder pushes the corresponding vacuum chuck to move downwards, then the battery piece on the first conveyor belt is sucked up, at the moment, the third motor drives the support plate to rotate, so that the second support plate drives the second air cylinder to rotate, when the second air cylinder rotates 180 degrees, the vacuum chuck on the second air cylinder stops working, then the third air cylinder pushes the corresponding vacuum chuck to move downwards, then the battery piece on the second air cylinder is sucked up, at the moment, the fourth motor drives the first screw rod to rotate, so that the first screw rod drives the first screw seat to move left and right, so that the third air cylinder is driven to move left and right through the first screw seat, when the third air cylinder moves to a proper position, the vacuum chuck on the third air cylinder stops working, so that the battery piece falls onto the second conveyor belt, thereby realizing the turnover of the battery piece, the turnover device is simple in structure and convenient to use, can turn over the battery piece conveniently, and meanwhile effectively avoids the damage of the battery piece.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model without limiting the utility model.

FIG. 1 is a schematic diagram of the overall structure of a cell testing and sorting device according to the present invention;

FIG. 2 is a side view of a base and a U-shaped frame of the battery piece testing and sorting device of the utility model;

FIG. 3 is a side view of the base and the transverse plate of the battery piece testing and sorting device of the utility model;

reference numbers in the figures: 1. a base; 2. a driving roller; 3. a first conveyor belt; 4. a U-shaped frame; 5. a first cylinder; 6. a first area-array camera; 7. a vertical plate; 8. a support plate; 9. a second air cylinder; 10. a third air cylinder; 11. a second area-array camera; 12. a support; 13. a drive roll; 14. a driven roller; 15. a second conveyor belt; 16. a transverse plate; 17. a cylinder IV; 18. a first motor; 19. a second motor; 20. a third motor; 21. a first sliding chute; 22. a fourth motor; 23. a first screw rod; 24. a first thread seat; 25. a fifth cylinder; 26. a second chute; 27. a fifth motor; 28. a second screw; 29. a second thread seat; 30. a vacuum chuck; 31. a material receiving disc; 32. a PLC controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution:

a battery piece testing and sorting device comprises a base 1, wherein transmission rollers 2 are symmetrically and rotatably arranged in one side of the base 1, the adjacent transmission rollers 2 are in transmission connection through a first conveyor belt 3, a U-shaped frame 4 is fixedly arranged at the top end of one side, close to the first conveyor belt 3, of the base 1, a first air cylinder 5 is fixedly arranged at the bottom end of one side, close to the first conveyor belt 3, of the horizontal part of the U-shaped frame 4, a first area array camera 6 is fixedly connected with the output end of the first air cylinder 5, vertical plates 7 are symmetrically and fixedly arranged at the middle part of the bottom end of the horizontal part of the U-shaped frame 4, the vertical plates 7 are symmetrically distributed on two sides of the first conveyor belt 3, a supporting plate 8 is rotatably arranged between the vertical plates 7, a second air cylinder 9 is fixedly arranged at the top end of the supporting plate 8, a third air cylinder 10 is slidably arranged at the bottom end of the horizontal part of the U-shaped frame 4, and the second air cylinder 9 is positioned below the third air cylinder 10, u type frame 4 is kept away from slide on the one side top inner wall of conveyer belt 3 and inlay and be equipped with two 11 of area array camera, base 1 is kept away from the fixed support 12 that is equipped with in one side top of conveyer belt 3, it is equipped with drive roll 13 to rotate on the

support

12, 4 rotations of U type frame are equipped with driven voller 14, driven voller 14 is located riser 7 is kept away from one side of area array camera 6, drive roll 13 with connect through two 15 transmissions of conveyer belt between the driven voller 14, U type frame 4 is kept away from one side fixedly connected with diaphragm 16 of conveyer belt one, the bottom array of diaphragm 16 slides and is equipped with four 17 of a plurality of cylinders, four 17 of cylinders all are located directly over two 15 of conveyer belts.

Specifically, as shown in fig. 1 and 2, base 1 internal fixation is equipped with and inlays and be equipped with motor 18, the one end of the pivot on one of them driving roller 2 with the output fixed connection of motor 18, the fixed motor two 19 that is equipped with in rear side upper portion of support 12, the output of motor two 19 with the rear end fixed connection of pivot on the driving roller 13 drives driving roller 2 through motor 18 and rotates to can drive conveyer belt 3 through driving roller 2 and rotate, drive driving roller 13 through motor two 19 and rotate, thereby make driving roller 13 drive conveyer belt two 15 rotate.

Specifically, as shown in fig. 1 and fig. 2, a third motor 20 is fixedly arranged at the rear side of one of the vertical plates 7, the rear end of a rotating shaft on the supporting plate 8 penetrates through the vertical plate 7 and is fixedly connected with the output end of the third motor 20, a first sliding groove 21 is formed in the horizontal portion of the U-shaped frame 4, a fourth motor 22 is fixedly arranged on the inner wall of one side of the first sliding groove 21, a first screw 23 is fixedly connected with the output end of the fourth motor 22, a first threaded seat 24 is sleeved on the first screw 23 in a threaded manner, the bottom end of the first threaded seat 24 is fixedly connected with the top end of the third cylinder 10, a fifth air cylinder 25 is fixedly arranged at the top end of one side of the U-shaped frame 4 close to the transverse plate 16, the output end of the fifth air cylinder 25 is fixedly connected with the top end of the second area array camera 11, the supporting plate 8 is driven to rotate by the third motor 20, so that the supporting plate 8 drives the second air cylinder 9 to rotate, the screw rod I23 is driven to rotate through the motor IV 22, so that the screw rod I23 drives the screw thread seat I24 to move left and right, the air cylinder III 10 is driven to move left and right through the screw thread seat I24, and the area array camera II 11 can be driven to vertically move up and down through the air cylinder V25.

Specifically, as shown in fig. 1 and 3, a plurality of second sliding grooves 26 are formed in the transverse plate 16 in an array manner, the second sliding grooves 26 are located right above the adjacent fourth cylinder 17, a fifth motor 27 is fixedly arranged on the inner wall of the rear side of each second sliding groove 26, a second screw 28 is fixedly connected to the output end of the fifth motor 27, a second screw seat 29 is sleeved on each second screw 28 in a threaded manner, the bottom end of the second screw seat 29 is fixedly connected with the top end of the adjacent fourth cylinder 17, vacuum chucks 30 are fixedly connected to the output ends of the second cylinder 9, the third cylinder 10 and the fourth cylinder 17, a plurality of material receiving plates 31 are fixedly arranged at the top end of one side of the base 1 close to the transverse plate 16 in a symmetrical array manner, the material receiving plates 31 are symmetrically distributed at the front side and the rear side of the second conveyor belt 15, and a PLC controller 32 is fixedly arranged at one side of the base 1 far away from the U-shaped frame 4, the first area-array camera 6 and the second area-array camera 11 are electrically connected with an input end of the PLC 32, the first air cylinder 5, the second air cylinder 9, the third air cylinder 10, the fourth air cylinder 17, the fifth air cylinder 25, the first motor 18, the second motor 19, the third motor 20, the fourth motor 22 and the fifth motor 27 are electrically connected with an output end of the PLC 32, the second screw 28 is driven to rotate through the fifth motor 27, the second screw 28 drives the second screw seat 29 to move back and forth, and the second screw seat 29 drives the fourth air cylinder 22 to move back and forth.

The working principle of the utility model is as follows: when the device is used, the motor I18 drives the transmission roller 2 to rotate, so that the transmission roller 2 can drive the conveyor belt I3 to rotate, the battery piece is placed on the conveyor belt I3, the battery piece is driven to move to the position under the area array camera I6 through the conveyor belt I3, then the area array camera I6 is driven to move downwards through the air cylinder I5, so that the back surface of the battery piece is detected, after the detection is finished, the conveyor belt I3 drives the battery piece to continue to move to the position under the air cylinder II 9, then the corresponding vacuum chuck 30 is driven to move downwards through the air cylinder II 9, then the battery piece on the conveyor belt I3 is sucked up, the motor III 20 drives the support plate 8 to rotate, so that the support plate 8 drives the air cylinder II 9 to rotate, and after the air cylinder II 9 rotates 180 degrees, the vacuum chuck 30 on the air cylinder II 9 stops working, then the corresponding vacuum chuck 30 is pushed to move downwards through the air cylinder three 10, then the battery piece on the air cylinder two 9 is sucked up, at the moment, the screw rod one 23 is driven to rotate through the motor four 22, so that the screw rod one 23 drives the screw thread seat one 24 to move left and right, so that the air cylinder three 10 is driven to move left and right through the screw thread seat one 24, after the air cylinder three 10 moves to a proper position, the vacuum chuck 30 on the air cylinder three 10 stops working, so that the battery piece falls onto the conveyor belt two 15, at the moment, the drive roller 13 is driven to rotate through the motor two 19, so that the drive roller 13 drives the conveyor belt two 15 to rotate, so that the conveyor belt two 15 drives the battery piece to move to be right below the area array camera two 11, at the moment, the area array camera two 11 can be driven to move downwards through the air cylinder five 25, so that the front side of the battery piece is detected, and after the detection is completed, at this moment, the second conveyor belt 15 drives the battery piece to continue to move, after data are analyzed through the PLC 32, the second conveyor belt 15 drives the battery piece to move to the position under the corresponding fourth cylinder 17, then the corresponding vacuum chuck 30 is pushed to move downwards through the fourth cylinder 17 and sucks up the battery piece, the second screw 28 is driven to rotate through the fifth motor 27, the second screw 28 drives the second screw seat 29 to move back and forth, the second screw seat 29 drives the fourth cylinder 22 to move back and forth, the fourth cylinder 17 moves to the position over the corresponding material receiving tray 31, and the battery piece is placed in the corresponding material receiving tray 31.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a battery piece test sorting unit, includes base (1), its characterized in that: the automatic conveying device is characterized in that transmission rollers (2) are symmetrically and rotatably arranged in one side of the base (1), the adjacent transmission rollers (2) are in transmission connection through a first conveyor belt (3), a first U-shaped frame (4) is fixedly arranged at the top end of one side, close to the first conveyor belt (3), of the base (1), a first air cylinder (5) is fixedly arranged at the bottom end of one side, close to the first conveyor belt (3), of the horizontal part of the U-shaped frame (4), a first area array camera (6) is fixedly connected to the output end of the first air cylinder (5), vertical plates (7) are symmetrically and fixedly arranged in the middle of the bottom end of the horizontal part of the U-shaped frame (4), the vertical plates (7) are symmetrically distributed on two sides of the first conveyor belt (3), a supporting plate (8) is rotatably arranged between the vertical plates (7), a second air cylinder (9) is fixedly arranged at the top end of the supporting plate (8), and a third air cylinder (10) is arranged at the bottom end of the horizontal part of the U-shaped frame (4) in a sliding mode, the second air cylinder (9) is positioned below the third air cylinder (10), the inner wall of the top end of one side of the U-shaped frame (4) far away from the first conveyor belt (3) is embedded with a second area-array camera (11) in a sliding manner, a bracket (12) is fixedly arranged at the top end of one side of the base (1) far away from the first conveyor belt (3), a driving roller (13) is rotatably arranged on the bracket (12), a driven roller (14) is rotatably arranged in the U-shaped frame (4), the driven roller (14) is positioned on one side of the vertical plate (7) far away from the area array camera I (6), the driving roller (13) is in transmission connection with the driven roller (14) through a second conveying belt (15), a transverse plate (16) is fixedly connected to one side of the U-shaped frame (4) far away from the first conveyor belt, a plurality of cylinders (17) are arranged at the bottom end of the transverse plate (16) in an array sliding manner, and the four cylinders (17) are all positioned right above the second conveyor belt (15).

2. The battery piece testing and sorting device of claim 1, wherein: base (1) internal fixation is equipped with to inlay and is equipped with motor (18), the one end of the pivot on one of them driving roller (2) with the output fixed connection of motor (18), the fixed motor two (19) that are equipped with in rear side upper portion of support (12), the output of motor two (19) with the rear end fixed connection of pivot on driving roll (13).

3. The battery piece testing and sorting device of claim 2, wherein: one of them the rear side of riser (7) is fixed and is equipped with motor three (20), the rear end of the pivot on backup pad (8) runs through riser (7) and with the output fixed connection of motor three (20).

4. The battery piece testing and sorting device of claim 3, wherein: the improved air cylinder is characterized in that a first sliding groove (21) is formed in the horizontal part of the U-shaped frame (4), a fourth motor (22) is fixedly arranged on the inner wall of one side of the first sliding groove (21), a first screw rod (23) is fixedly connected with the output end of the fourth motor (22), a first thread seat (24) is sleeved on the first screw rod (23), and the bottom end of the first thread seat (24) is fixedly connected with the top end of the third air cylinder (10).

5. The battery piece testing and sorting device of claim 4, wherein: and a fifth air cylinder (25) is fixedly arranged at the top end of one side, close to the transverse plate (16), of the U-shaped frame (4), and the output end of the fifth air cylinder (25) is fixedly connected with the top end of the second area-array camera (11).

6. The battery piece testing and sorting device of claim 5, wherein: a plurality of two (26) spouts have been seted up in array in diaphragm (16), two (26) spouts all are located adjacently directly over four (17) cylinders, all fixed being equipped with five (27) motors on the rear side inner wall of two (26) spouts, the equal fixedly connected with screw rod two (28) of the output of five (27) motors, equal thread bush is equipped with two (29) screw seats on two (28) screws, the bottom of two (29) screw seats all with adjacent the top fixed connection of four (17) cylinders.

7. The battery piece testing and sorting device of claim 1, wherein: the equal fixedly connected with vacuum chuck (30) of output of cylinder two (9), cylinder three (10), cylinder four (17), base (1) is close to one side top symmetrical array of diaphragm (16) is fixed and is equipped with a plurality of receipts charging trays (31), it is in to receive charging tray (31) symmetric distribution the front side and the rear side of conveyer belt two (15).

8. The battery piece testing and sorting device of claim 6, wherein: keep away from base (1) one side of U type frame (4) is fixed and is equipped with PLC controller (32), first (6), two (11) of area array camera all with the input electric connection of PLC controller (32), cylinder (5), two (9) of cylinder, three (10) of cylinder, four (17) of cylinder, five (25) of cylinder, first (18) of motor, two (19) of motor, three (20) of motor, four (22) of motor, five (27) of motor all with the output electric connection of PLC controller (32).