CN215434445U

CN215434445U - Dedusting internal mixer

Info

Publication number: CN215434445U
Application number: CN202121621508.5U
Authority: CN
Inventors: 张满良; 范亚伟; 章小江; 潘卫锋
Original assignee: Xinchang Zhongya Tire Co ltd
Current assignee: Xinchang Zhongya Tire Co ltd
Priority date: 2021-07-16
Filing date: 2021-07-16
Publication date: 2022-01-07
Anticipated expiration: 2031-07-16

Abstract

The utility model relates to the technical field of internal mixers, and discloses a dedusting internal mixer, which solves the problems that materials are extruded in a pneumatic mode in the using process of a common internal mixer, the stability of the internal mixer is easy to reduce after long-time use, and the gas generated by the common internal mixer is directly discharged to the outside, so that adverse effects on the health of surrounding people are easy to cause; according to the utility model, through the matched use of the arranged motor, the worm wheel, the Z-shaped rod, the strip-shaped frame plate and the like, materials can be extruded in a mechanical mode, the stability of the internal mixer during operation can be improved, the service life of the internal mixer is prolonged, and through the matched use of the arranged fan, the dust removal tank, the arc-shaped filter screen and the like, the treatment efficiency of dust in gas can be improved.

Description

Dedusting internal mixer

Technical Field

The utility model belongs to the technical field of internal mixers, and particularly relates to a dedusting internal mixer.

Background

The closed rubber mixing machine is called as an internal mixer for short, and is also called as a kneader and mainly used for plasticating and mixing rubber; an internal mixer is a machine for intermittently plasticating and mixing polymer materials in a closed state with adjustable temperature and pressure.

However, in the using process of the general internal mixer, the materials are extruded in a pneumatic mode, the stability of the internal mixer is easily reduced after long-time use, and gas generated by the general internal mixer is directly discharged to the outside, so that adverse effects on the health of surrounding people are easily caused.

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the utility model provides the dedusting internal mixer, which effectively solves the problems that materials are extruded in a pneumatic mode in the using process of a common internal mixer, the stability of the internal mixer is easily reduced after long-time use, and the gas generated by the common internal mixer is directly discharged to the outside, so that the adverse effect on the health of surrounding people is easily caused.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a dust removal banbury mixer, the on-line screen storage device comprises a base, the mounting bracket is installed on the top of base, banbury mixer body and dust removal jar, the mounting panel is installed at the top of mounting bracket, first round hole has been seted up to the outer wall of mounting panel avris, first round hole passes through the bearing and is connected with the top rotation of Z shape pole, the worm wheel is installed at the top of Z shape pole, the bottom and the bar deckle sliding connection of Z shape pole, the connecting rod is installed to the bottom of bar deckle, the bottom of connecting rod and the top fixed connection of clamp plate, the internally mounted of dust removal jar has two ARC filters, the division board is installed to the bottom equidistance of every ARC filter, the middle part of every two division boards all is equipped with the dust guide pipe of installing in ARC filter bottom, the equal fixed mounting in middle part of every dust guide pipe has the check valve.

Preferably, the motor is installed on the outer wall of the top of one side of the mounting frame, an output shaft of the motor is fixedly connected with one end of the worm, the other end of the worm is rotatably connected with a through hole formed in the outer wall of the other side of the mounting frame through a bearing, and the middle of the worm is meshed with the worm wheel.

Preferably, the outer wall of one side of the internal mixer body is provided with a fan, an air inlet of the fan is fixedly communicated with the inside of the internal mixer body through a guide pipe, and an air outlet of the fan is fixedly communicated with the bottom of the dust removal tank through a guide pipe.

Preferably, the top end of the dust removal tank is provided with an exhaust pipe, and the middle part of the exhaust pipe is provided with a dust screen.

Preferably, the bottom end of the dust removal tank is provided with a dust exhaust pipe, and the middle part of the dust exhaust pipe is provided with a valve.

Preferably, the bottom of dust removal jar and the equal fixed mounting in bottom of banbury mixer body have four supporting legs, and the bottom of every supporting leg is all carved with anti-skidding line.

Compared with the prior art, the utility model has the beneficial effects that:

1) in the operation, the worm is driven by an output shaft of the motor to rotate, the worm drives the Z-shaped rod to rotate by driving the worm wheel, the bottom end of the Z-shaped rod drives the bar-shaped frame plate to reciprocate up and down in a sliding mode, the bar-shaped frame plate drives the pressing plate to reciprocate up and down by the connecting rod, when the pressing plate moves downwards, materials in the internal mixer body can be extruded, and the materials are extruded in a mechanical mode, so that the stability of the internal mixer in the operation process can be improved, and the service life of the internal mixer is prolonged;

2) in operation, fan through setting up, the cooperation of dust removal jar and ARC filter net etc. is used, the bottom of dust removal jar is carried with the inside gas of banbury mixer body to the fan, because the internally mounted of dust removal jar has two ARC filter nets, can filter the dust in the gas, the avris of ARC filter net is fallen in self action of gravity to the dust after filtering, then fall down through leading the dirt pipe, because the mid-mounting of leading the dirt pipe has the check valve, can avoid dust rebound, can set up ARC filter net's number according to actual needs, the gas after two ARC filter nets filter is arranged to the external world through the blast pipe, the dust screen that installs in this moment in the blast pipe can further filter the dust, thereby improve the treatment effeciency to dust in the gas.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic view of the Z-bar mounting arrangement of the present invention;

FIG. 4 is a schematic view of the structure of the curved filter screen of the present invention;

in the figure: 1. a base; 2. a mounting frame; 3. an internal mixer body; 4. a Z-shaped bar; 5. a worm gear; 6. a strip-shaped frame plate; 7. a connecting rod; 8. pressing a plate; 9. an electric motor; 10. a worm; 11. a dust removal tank; 12. an arc-shaped filter screen; 13. a partition plate; 14. a dust guide pipe; 15. a fan; 16. and (7) mounting the plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the first embodiment, as shown in fig. 1-4, the utility model comprises a base 1, a mounting frame 2, an internal mixer body 3 and a dust removing tank 11 are mounted on the top end of the base 1, a mounting plate 16 is mounted on the top of the mounting frame 2, a first round hole is formed in the outer wall of one side of the mounting plate 16, the first round hole is rotatably connected with the top end of a Z-shaped rod 4 through a bearing and can reduce friction, a worm gear 5 is mounted on the top end of the Z-shaped rod 4, the bottom end of the Z-shaped rod 4 is slidably connected with a strip-shaped frame plate 6, a connecting rod 7 is mounted at the bottom end of the strip-shaped frame plate 6, the bottom end of the connecting rod 7 is fixedly connected with the top end of a pressing plate 8, the pressing plate 8 can be driven to move up and down through a mechanical mode, two arc-shaped filter screens 12 are mounted inside the dust removing tank 11 and can filter dust in gas, a partition plate 13 is mounted at equal intervals on the bottom of each arc-shaped filter 12, a dust guide pipe 14 mounted at the bottom end of each two partition plates 13 is arranged in the middle of the arc-shaped filter 12, the middle part of each dust guide pipe 14 is fixedly provided with a one-way valve.

In the second embodiment, on the basis of the first embodiment, the motor 9 is installed on the outer wall of the top of one side of the mounting frame 2, the output shaft of the motor 9 is fixedly connected with one end of the worm 10, the other end of the worm 10 is rotatably connected with a through hole formed in the outer wall of the other side of the mounting frame 2 through a bearing, and the middle of the worm 10 is meshed with the worm wheel 5 to provide power.

In the third embodiment, on the basis of the first embodiment, the fan 15 is installed on the outer wall of one side of the internal mixer body 3, the air inlet of the fan 15 is fixedly communicated with the inside of the internal mixer body 3 through a guide pipe, the air outlet of the fan 15 is fixedly communicated with the bottom of the dust removing tank 11 through a guide pipe, and the air inside the internal mixer body 3 can be conveyed to the inside of the dust removing tank 11.

In the fourth embodiment, on the basis of the first embodiment, the top end of the dust removing tank 11 is provided with the exhaust pipe, and the middle part of the exhaust pipe is provided with the dust screen, so that dust can be prevented from entering the atmosphere.

Fifth, on the basis of the first embodiment, a dust exhaust pipe is installed at the bottom end of the dust removal tank 11, and a valve is installed in the middle of the dust exhaust pipe, so that a user can conveniently and regularly process dust.

Sixth embodiment, on the basis of first embodiment, four supporting legs are all fixed mounting in the bottom of dust removal jar 11 and the equal fixed mounting in bottom of banbury mixer body 3, and the bottom of every supporting leg is all carved with anti-skidding line, can increase frictional force, avoids taking place the removal phenomenon.

In this embodiment: the fan 15 adopts a Q1F-FF-32 fan, and the motor 9 adopts a TY49 motor.

The working principle is as follows: when the internal mixer works, firstly, the motor 9 is started, the output shaft of the motor 9 drives the worm 10 to rotate, the worm 10 drives the Z-shaped rod 4 to rotate by driving the worm wheel 5, the bottom end of the Z-shaped rod 4 drives the bar-shaped frame plate 6 to do up-and-down reciprocating motion in a sliding mode, the bar-shaped frame plate 6 drives the pressing plate 8 to do up-and-down reciprocating motion by the connecting rod 7, when the pressing plate 8 moves downwards, materials in the internal mixer body 3 can be extruded, the stability of the internal mixer during working can be improved by extruding the materials in a mechanical mode, so that the service time of the internal mixer is prolonged, when the internal mixer works, the fan 15 is started, the fan 15 conveys the gas in the internal mixer body 3 to the bottom of the dust removal tank 11, because the two arc-shaped filter screens 12 are arranged in the dust removal tank 11, the dust in the gas can be filtered, and the filtered dust falls to the side of the arc-shaped filter 12 under the action of the self gravity, then fall down through dust guide pipe 14, because dust guide pipe 14's mid-mounting has a check valve, can avoid the dust rebound, can set up the number of ARC filter 12 according to the needs of reality, the gas after two ARC filter 12 filters is passed through the blast pipe and is arranged to the external world, the dust screen that installs in this moment in the blast pipe can further filter the dust, thereby improve the treatment effeciency to dust in the gas, can be through opening the valve when the dust is more, the dust is arranged inside external collecting box through the dust exhaust pipe that dust removal tank 11 bottom was installed.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a dust removal banbury mixer, includes base (1), its characterized in that: the internal dust removal device is characterized in that a mounting frame (2), an internal mixer body (3) and a dust removal tank (11) are mounted at the top end of a base (1), a mounting plate (16) is mounted at the top of the mounting frame (2), a first round hole is formed in the outer wall of one side of the mounting plate (16), the first round hole is rotatably connected with the top end of a Z-shaped rod (4) through a bearing, a worm wheel (5) is mounted at the top end of the Z-shaped rod (4), the bottom end of the Z-shaped rod (4) is slidably connected with a bar-shaped frame plate (6), a connecting rod (7) is mounted at the bottom end of the bar-shaped frame plate (6), the bottom end of the connecting rod (7) is fixedly connected with the top end of a pressing plate (8), two arc-shaped filter screens (12) are mounted inside the dust removal tank (11), partition plates (13) are mounted at equal intervals at the bottom of each arc-shaped filter screen (12), dust guide pipes (14) mounted at the bottom ends of the arc-shaped filter screens (12) are arranged at the middle parts of each two partition plates (13), the middle part of each dust guide pipe (14) is fixedly provided with a one-way valve.

2. A dusting internal mixer according to claim 1, characterized in that: the outer wall at one side top of the mounting rack (2) is provided with the motor (9), the output shaft of the motor (9) is fixedly connected with one end of the worm (10), the other end of the worm (10) is rotatably connected with a through hole formed in the outer wall of the other side of the mounting rack (2) through a bearing, and the middle of the worm (10) is meshed with the worm wheel (5).

3. A dusting internal mixer according to claim 1, characterized in that: the external wall of banbury mixer body (3) one side is installed fan (15), and the air intake of fan (15) passes through the fixed intercommunication in inside of pipe and banbury mixer body (3), and the air outlet of fan (15) passes through the fixed intercommunication in bottom of pipe and dust removal jar (11).

4. A dusting internal mixer according to claim 1, characterized in that: the top end of the dust removal tank (11) is provided with an exhaust pipe, and the middle part of the exhaust pipe is provided with a dust screen.

5. A dusting internal mixer according to claim 1, characterized in that: the bottom of the dust removal tank (11) is provided with a dust exhaust pipe, and the middle part of the dust exhaust pipe is provided with a valve.

6. A dusting internal mixer according to claim 1, characterized in that: four supporting legs are fixedly mounted at the bottom end of the dust removal tank (11) and the bottom end of the internal mixer body (3), and anti-skid grains are engraved at the bottom end of each supporting leg.