CN215415781U - Automatic detection and code scanning tool for ABS motor finished products - Google Patents
Automatic detection and code scanning tool for ABS motor finished products Download PDFInfo
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- CN215415781U CN215415781U CN202121496564.0U CN202121496564U CN215415781U CN 215415781 U CN215415781 U CN 215415781U CN 202121496564 U CN202121496564 U CN 202121496564U CN 215415781 U CN215415781 U CN 215415781U
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Abstract
The utility model discloses an automatic detection code scanning tool for an ABS (anti-lock brake system) motor finished product, which comprises a frame mechanism, a press-mounting mechanism, a base mechanism and a code scanning mechanism, wherein the frame mechanism is integrally installed on external detection equipment, the press-mounting mechanism and the base mechanism are respectively connected to the top and the bottom of the frame mechanism, the ABS motor finished product with a one-dimensional code pasted on the surface is placed on the base mechanism, the movable end of the press-mounting mechanism is pressed on the surface of the ABS motor finished product, a plurality of detectors are arranged on the base mechanism and used for detecting the ABS motor finished product, the code scanning mechanism is fixed on the top of the frame mechanism, and a code scanning port of the code scanning mechanism faces the one-dimensional code of the ABS motor finished product. The utility model can effectively improve the working efficiency of workers and reduce the operation intensity of the workers. The whole mechanism of the tool is simple, the operation of workers is convenient and fast, and the manufacturing cost is low.
Description
Technical Field
The utility model belongs to the technical field of ABS motor finished product detection, and relates to an automatic detection code scanning tool for ABS motor finished products.
Background
The ABS of automobile is an anti-lock system, which is an important component of safety system in automobile, and the quality of the ABS directly affects the safety performance of automobile driving and the personal safety of drivers and passengers. The ABS motor is the core of the system, and the core parameter function detection is required after the assembly is finished, which is directly related to the quality of finished products.
In the prior art, the product code scanning is that a handheld scanning gun is manually used for scanning codes before press mounting, then the codes are placed in a simple tool for positioning, and a pressing mechanism is pulled down by a manual hand to finish performance parameter detection. The original operation mode is not only low in efficiency, but also causes workers to be easy to fatigue, and seriously affects the operation enthusiasm and physical and psychological health of the workers.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic detection code scanning tool for an ABS motor finished product, which aims to solve the problem that in the prior detection technology, code scanning is carried out manually by using a handheld scanning gun before press mounting, then the code scanning tool is placed into a simple tool for positioning, and then a pressing mechanism is pulled down by a manual hand to complete performance parameter detection. The original operation mode has low efficiency, and simultaneously, workers are easy to fatigue, and the operation enthusiasm and physical and psychological health of the workers are seriously influenced.
A yard frock is swept to ABS motor finished product automated inspection, including frame structure, pressure equipment mechanism, base mechanism and sweep a yard mechanism, frame structure integral erection is on outside check out test set, pressure equipment mechanism and base mechanism connect respectively at frame structure's top and bottom, the last ABS motor finished product that the surface paste has one-dimensional sign indicating number of having placed of base mechanism, the expansion end of pressure equipment mechanism is pressed the off-the-shelf surface of ABS motor, be equipped with a plurality of detectors in the base mechanism just a plurality of detectors detect ABS motor finished product, it fixes to sweep a yard mechanism the top of frame structure just sweep a yard mouth orientation of sweeping of a yard mechanism the off-the-shelf one-dimensional sign indicating number of ABS motor.
Preferably, the frame mechanism includes vertical curb plate, roof and bottom plate, the top and the bottom of vertical curb plate one side are respectively through last strengthening rib and lower strengthening rib fixedly connected with roof and bottom plate, the opposite side fixedly connected with of vertical curb plate passes through the insulation board of screw sleeve fixedly connected with.
Preferably, the press-fitting mechanism comprises an air cylinder and an air cylinder pressure head, wherein the top of the air cylinder is fixed to the bottom of the top plate, the piston rod of the air cylinder is fixedly connected with the air cylinder pressure head, and the bottom end of the air cylinder pressure head is pressed on the surface of an ABS motor finished product.
Preferably, the middle part of one side of the vertical side plate is fixedly connected with a slide rail connecting mechanism along the height direction, the slide rail connecting mechanism comprises a linear slide rail, an intermediate pressing plate and a joint fixing plate, the linear slide rail is connected with a slide rail connecting plate in a sliding manner, the bottom of the slide rail connecting plate is fixedly connected with the joint fixing plate, and the bottom end of the air cylinder pressure head is fixedly connected with the intermediate pressing plate and the intermediate pressing plate is fixed at the top of the joint fixing plate.
Preferably, the base mechanism comprises a tool base and a positioning block, the detectors comprise high-pressure connectors, gear sensors and photoelectric sensors, the positioning block is fixedly connected to the bottom plate, the top of the positioning block is fixedly connected to the tool base, a through hole is formed in the middle of the tool base, the gear sensors are fixedly connected in the through hole, a detection port of each gear sensor faces to a gear portion of the ABS motor finished product, a high-pressure connector fixing seat is arranged on the vertical side plate, the high-pressure connector is fixedly connected to the end portion of the high-pressure connector fixing seat, one end of each high-pressure connector is tightly attached to the surface of the motor finished product shell, the other end of each high-pressure connector is connected to external detection equipment through a lead, and the photoelectric sensor is fixedly connected to one side of the vertical side plate through a fixing seat, and the detection port of the photoelectric sensor faces to the finished ABS motor.
Preferably, ejector rods are symmetrically arranged at the bottom of the joint fixing plate, two jacks are symmetrically arranged at the top of the tooling base and are respectively located on two sides of the finished ABS motor, and the ejector rods are driven to be inserted into the jacks when the press-mounting mechanism drives the slide rail connecting plate to move downwards.
Preferably, it includes scanning rifle mounting panel and scanning rifle to sweep the sign indicating number mechanism, the scanning rifle mounting panel is fixed one side of vertical curb plate is kept away from to the roof, one side of scanning rifle mounting panel is the inclined plane structure just the inclined plane side fixedly connected with of scanning rifle mounting panel the scanning rifle, the scanning mouth orientation of scanning rifle the off-the-shelf one-dimensional sign indicating number of ABS motor.
The utility model has the following advantages:
the frame mechanism, the cylinder structure, the base mechanism and the code scanning mechanism are matched with external detection equipment and a control system, and the functions of automatic press fitting, automatic testing, automatic code scanning and the like of the cylinder can be realized. Can effectively improve the operation efficiency of workers and reduce the operation intensity of the workers. The whole mechanism of the tool is simple, the operation of workers is convenient and fast, and the manufacturing cost is low.
Drawings
Fig. 1 is a schematic diagram of the mechanism of the present invention.
Fig. 2 is a side view of the mechanism of fig. 1.
Fig. 3 is a schematic diagram of the mechanism of the base mechanism in the mechanism of fig. 1.
FIG. 4 is a schematic view of the mechanism of FIG. 3 with the ABS motor removed.
The labels in the figures are: 1. a frame mechanism; 101. a vertical side plate; 102. a top plate; 103. a base plate; 104. an insulating plate; 2. a press-fitting mechanism; 201. a cylinder; 202. a cylinder pressure head; 3. a slide rail connecting mechanism; 301. a linear slide rail; 302. a slide rail connecting plate; 303. an intermediate pressing plate; 304. a joint fixing plate; 305. a top rod; 4. a base mechanism; 401. a tooling base; 402. positioning blocks; 403. a high-pressure joint fixing seat; 404. a high-pressure joint; 405. a gear sensor; 406. a photosensor; 407. a jack; 408. a through hole; 5. a code scanning mechanism; 501. a scanning gun mounting plate; 502. a scanning gun; 6. one-dimensional code; 7. and (5) ABS motor finished product.
Detailed Description
The following detailed description of the embodiments of the present invention will be given in order to provide those skilled in the art with a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention.
As shown in fig. 1-4, the utility model provides an ABS motor finished product automatic detection code scanning tool, which comprises a frame mechanism 1, a press-mounting mechanism 2, a base mechanism 4 and a code scanning mechanism 5, wherein the frame mechanism 1 is integrally installed on an external detection device, the press-mounting mechanism 2 and the base mechanism 4 are respectively connected to the top and the bottom of the frame mechanism 1, an ABS motor finished product 7 with a one-dimensional code 6 adhered to the surface thereof is placed on the base mechanism 4, the movable end of the press-mounting mechanism 2 is pressed on the surface of the ABS motor finished product 7, the base mechanism 4 is provided with a plurality of detectors for detecting the ABS motor finished product 7, the code scanning mechanism 5 is fixed to the top of the frame mechanism 1, and a code scanning port of the code scanning mechanism 5 faces the one-dimensional code 6 of the ABS motor finished product 7.
Frame mechanism includes vertical curb plate 101, roof 102 and bottom plate 103, the top and the bottom of vertical curb plate 101 one side are respectively through last strengthening rib and lower strengthening rib fixedly connected with roof 102 and bottom plate 103 go up strengthening rib and lower strengthening rib can adopt platelike structure or column structure, and its specific form does not do much and prescribes a limit to, mainly strengthens the connectivity between roof 102 and bottom plate 103 and vertical curb plate 101, avoids it not hard up with vertical curb plate 101, the opposite side fixedly connected with of vertical curb plate 101 passes through screw sleeve fixedly connected with insulation board 104, and whole frame mechanism is connected to external detection equipment, and insulation board 104 avoids its circular telegram, influences staff's healthy, and whole frame construction 1 is used for installing pressure equipment 2, base mechanism 4 and sweep yard mechanism 5.
The press-fitting mechanism 2 comprises an air cylinder 201 and an air cylinder pressure head 202, the top of the air cylinder 201 is fixed to the bottom of the top plate 102, a piston rod of the air cylinder 201 is fixedly connected with the air cylinder pressure head 202, and the bottom end of the air cylinder pressure head 202 is pressed on the surface of the finished ABS motor product 7. The air cylinder 201 drives the air cylinder pressure head 202 to press on the ABS motor finished product 7, so that the air cylinder pressure head 202 is prevented from moving in detection, the type of the air cylinder pressure head 202 is SI32 × 50S air cylinder, and the type of the air cylinder pressure head 202 is JAF30-10-125 floating joint.
The middle part of vertical curb plate 101 one side is along its direction of height fixedly connected with slide linkage 3, slide linkage 3 includes linear slide rail 301, middle clamp plate 303 and joint fixed plate 304, linear slide rail 301 sliding connection has slide rail connecting plate 302, slide rail connecting plate 302's bottom fixed connection to connect fixed plate 304, the bottom fixedly connected with of cylinder pressure head 202 middle clamp plate 303 just middle clamp plate 303 is fixed the top that connects fixed plate 304. The model number of the linear slide rail 301 is HGH15CA1R190Z0C, the slide rail connecting plate 302 of the slide rail connecting mechanism 3 is connected to the cylinder press head 202 through the joint fixing plate 304 and the intermediate press plate 303, the cylinder press head 202 moves up and down, and simultaneously, the intermediate press plate 303 drives the joint fixing plate 304 to move up and down, and further drives the slide rail connecting plate 303 to move up and down on the linear slide rail 301, so that the cylinder press head 202 moves up and down on the same straight line, and the function of guiding the cylinder 201 is achieved, and overlarge errors are avoided during press mounting.
The base mechanism 4 comprises a tooling base 401 and a positioning block 402, a plurality of detectors comprise a high-pressure connector 404, a gear sensor 405 and a photoelectric sensor 406, the positioning block 402 is fixedly connected to the bottom plate 103, the top of the positioning block 402 is fixedly connected with the tooling base 401, a through hole 408 is formed in the middle of the tooling base 401, the gear sensor 405 is fixedly connected in the through hole 408, a detection port of the gear sensor 405 faces the gear part of the finished ABS motor product 7, a high-pressure connector fixing seat 403 is arranged on the vertical side plate 101, the end part of the high-pressure connector fixing seat 403 is fixedly connected with the high-pressure connector 404, one end of the high-pressure connector 404 is tightly attached to the surface of the shell of the finished ABS motor product 7, the other end of the high-pressure connector 404 is connected to external detection equipment through a lead, and one side of the vertical side plate 101 is also fixedly connected with the photoelectric sensor 406 through a fixing seat, the detection port of the photoelectric sensor 406 faces the ABS motor product 7. The gear sensor 405 measures the rotating speed and the rotating direction of the finished ABS motor product 7, the model is CM12-50D-2-24, the high-voltage connector 404 is connected with external detection equipment and can electrify the shell of the finished ABS motor product 7 to detect whether the shell of the finished ABS motor product 7 leaks electricity, and the photoelectric sensor 406 detects whether the finished ABS motor product 7 exists on the tooling base 401, and the model is E3Z-L66.
Sweep ink recorder and construct 5 including scanning rifle mounting panel 501 and scanning rifle 502, scanning rifle mounting panel 501 is fixed one side that vertical curb plate 101 was kept away from to roof 102, one side of scanning rifle mounting panel 501 is the inclined plane structure just the inclined plane side fixedly connected with of scanning rifle mounting panel 501 scanning rifle 502, scanning rifle 502's scanning mouth orientation the one-dimensional sign indicating number 6 of ABS motor finished product 7. The model of the scanning gun is 3320G-EIO, when the ABS motor finished product 7 is placed stably, the scanning gun 502 starts to work, after the one-dimensional code 6 is scanned, the production information and the production parameters of the ABS motor finished product 7 can be known, and the scanning information is transmitted to external detection equipment.
When the ABS motor finished product 7 is used, the ABS motor finished product 7 is placed on the tooling base 401 for positioning through a manual or mechanical arm, a button on external detection equipment is started, the air cylinder 201 drives the air cylinder pressure head 202 to start to act and press downwards, the bottom end of the air cylinder pressure head 202 is fixedly connected with the middle pressure plate 303, the middle pressure plate 303 is fixed to the top of the joint fixing plate 304, and the air cylinder pressure head 202 drives the ejector rod 305 to be inserted into the jack 407 when driving the slide rail connecting plate 302 to move downwards. The ejector rod 305 is matched with the jack 407, so that the press fitting guide effect can be achieved, and overlarge errors caused by press fitting can be avoided; after the ABS motor finished product 7 is pressed down to the right position, the photoelectric sensor 406 detects whether a product signal exists, if a command is given to the scanning gun 502, the scanning gun 502 scans the one-dimensional code 6 on the ABS motor finished product 7 to obtain the production parameter information of the ABS motor finished product 7; after the detection, external detection equipment controls the high-voltage connector 404 and the gear sensor 405, the gear sensor 405 measures the rotating speed and the rotating direction of the finished ABS motor product 7, and after the high-voltage connector 404 is connected with the external detection equipment, the shell of the finished ABS motor product 7 can be electrified to detect whether the electricity leaks from the shell of the finished ABS motor product 7. After the test is finished, an external detection device sends a signal to the air cylinder 201, the air cylinder pressure head 202 rises, and finally the ABS motor finished product 7 is taken out by a worker or a mechanical arm. The whole mechanism of the tool is simple, the operation of workers is convenient and fast, and the manufacturing cost is low.
The present invention has been described in connection with the accompanying drawings, and it is to be understood that the utility model is not limited to the specific embodiments disclosed, but is intended to cover various insubstantial modifications of the inventive concepts and solutions disclosed herein, or other applications in which the inventive concepts and solutions are directly applicable without such modifications, and is within the scope of the utility model.
Claims (7)
1. The utility model provides a yard frock is swept to ABS motor finished product automated inspection which characterized in that: including frame structure (1), pressure equipment mechanism (2), base mechanism (4) and sweep a yard mechanism (5), frame structure (1) integral erection is on outside check out test set, pressure equipment mechanism (2) and base mechanism (4) are connected respectively at the top and the bottom of frame structure (1), place ABS motor finished product (7) that surface paste has one-dimensional sign indicating number (6) on base mechanism (4), the expansion end pressure of pressure equipment mechanism (2) is in the surface of ABS motor finished product (7), be equipped with a plurality of detectors on base mechanism (4) just a plurality of detectors detect ABS motor finished product (7), it fixes to sweep a yard mechanism (5) the top of frame structure (1) just sweep a yard mouth orientation of a yard mechanism (5) the one-dimensional sign indicating number (6) of ABS motor finished product (7).
2. The automatic detection and code scanning tool for the ABS motor finished products according to claim 1, characterized in that: the frame mechanism comprises a vertical side plate (101), a top plate (102) and a bottom plate (103), wherein the top and the bottom of one side of the vertical side plate (101) are respectively connected with the top plate (102) and the bottom plate (103) through an upper reinforcing rib and a lower reinforcing rib, and the other side of the vertical side plate (101) is fixedly connected with an insulating plate (104) through a screw sleeve.
3. The automatic detection and code scanning tool for the ABS motor finished products according to claim 2, characterized in that: the press-fitting mechanism (2) comprises an air cylinder (201) and an air cylinder pressure head (202), the top of the air cylinder (201) is fixed to the bottom of the top plate (102) and the piston rod of the air cylinder (201) is fixedly connected with the air cylinder pressure head (202), and the bottom end of the air cylinder pressure head (202) is pressed on the surface of the ABS motor finished product (7).
4. The automatic detection and code scanning tool for the ABS motor finished products according to claim 3, characterized in that: the middle part of vertical curb plate (101) one side is along its direction of height fixedly connected with slide rail coupling mechanism (3), slide rail coupling mechanism (3) include linear slide rail (301), intermediate pressure board (303) and connect fixed plate (304), linear slide rail (301) sliding connection has slide rail connecting plate (302), the bottom fixed connection of slide rail connecting plate (302) connect fixed plate (304), the bottom fixed connection of cylinder pressure head (202) intermediate pressure board (303) just intermediate pressure board (303) are fixed connect the top of fixed plate (304).
5. The automatic detection and code scanning tool for the ABS motor finished products according to claim 4, characterized in that: the base mechanism (4) comprises a tool base (401) and a positioning block (402), a plurality of detectors comprise high-pressure connectors (404), gear sensors (405) and photoelectric sensors (406), the bottom plate (103) is fixedly connected with the positioning block (402), the top of the positioning block (402) is fixedly connected with the tool base (401), the middle of the tool base (401) is provided with a through hole (408), the gear sensors (405) are fixedly connected in the through hole (408), a detection port of each gear sensor (405) faces to a gear part of the finished ABS motor (7), the vertical side plate (101) is provided with a high-pressure connector fixing seat (403), the end of each high-pressure connector fixing seat (403) is fixedly connected with the high-pressure connector (404), one end of each high-pressure connector (404) is tightly attached to the surface of the shell of the finished ABS motor (403), the other end of the high-voltage connector (404) is connected to external detection equipment through a lead, one side of the vertical side plate (101) is fixedly connected with the photoelectric sensor (406) through a fixed seat, and a detection port of the photoelectric sensor (406) faces to the ABS motor finished product (7).
6. The automatic detection and code scanning tool for the ABS motor finished products according to claim 5, characterized in that: connector fixed plate (304) bottom symmetry is equipped with ejector pin (305), the top symmetry of frock base (401) is equipped with two jacks (407) and two jacks (407) are located the both sides of ABS motor finished product (7) respectively, press-fit mechanism (2) drive when slide rail connecting plate (302) move down, drive ejector pin (305) insert in jack (407).
7. The automatic detection and code scanning tool for the ABS motor finished products according to claim 2, characterized in that: sweep sign indicating number mechanism (5) including scanning rifle mounting panel (501) and scanning rifle (502), scanning rifle mounting panel (501) is fixed one side of vertical curb plate (101) is kept away from in roof (102), one side of scanning rifle mounting panel (501) is the inclined plane structure just the inclined plane side fixedly connected with of scanning rifle mounting panel (501) scanning rifle (502), the scanning mouth orientation of scanning rifle (502) the one-dimensional sign indicating number (6) of ABS motor finished product (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121496564.0U CN215415781U (en) | 2021-07-01 | 2021-07-01 | Automatic detection and code scanning tool for ABS motor finished products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121496564.0U CN215415781U (en) | 2021-07-01 | 2021-07-01 | Automatic detection and code scanning tool for ABS motor finished products |
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| Publication Number | Publication Date |
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| CN215415781U true CN215415781U (en) | 2022-01-04 |
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| CN202121496564.0U Expired - Fee Related CN215415781U (en) | 2021-07-01 | 2021-07-01 | Automatic detection and code scanning tool for ABS motor finished products |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117404577A (en) * | 2023-10-25 | 2024-01-16 | 济南二机床固德自动化有限公司 | Recognition system and recognition method for replacing punch line terminal device |
-
2021
- 2021-07-01 CN CN202121496564.0U patent/CN215415781U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117404577A (en) * | 2023-10-25 | 2024-01-16 | 济南二机床固德自动化有限公司 | Recognition system and recognition method for replacing punch line terminal device |
| CN117404577B (en) * | 2023-10-25 | 2024-05-17 | 济南二机床固德自动化有限公司 | Recognition system and recognition method for replacing punch line terminal device |
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Granted publication date: 20220104 |