CN215413776U

CN215413776U - Steel sheet coating production line energy consumption analytical equipment

Info

Publication number: CN215413776U
Application number: CN202121610444.9U
Authority: CN
Inventors: 杨德勇
Original assignee: Tianjin Xinyu Color Plate Co Ltd
Current assignee: Tianjin Xinyu Color Plate Co Ltd
Priority date: 2021-07-15
Filing date: 2021-07-15
Publication date: 2022-01-04
Anticipated expiration: 2031-07-15

Abstract

The utility model discloses an energy consumption analysis device for a steel plate coating production line, which comprises a coating device and a butt joint mechanism, wherein a power supply device is arranged above the coating device, signal ports are respectively arranged at two sides of the power supply device, clamping plates are respectively arranged at two sides of the coating device, signal receivers are respectively arranged at the outer sides of the clamping plates at the two sides, the butt joint mechanism is fixed at two sides of each signal receiver, a socket is arranged at the tail end of the butt joint mechanism, a stabilizing seat is fixed at the lower part in the butt joint mechanism, a pushing cylinder is arranged above the stabilizing seat, a butt joint port is arranged above the inner part of the butt joint mechanism, a wiring box is arranged at the outer side of each signal receiver, an analysis control module is arranged at the rear side of the coating device, a display panel is arranged at the outer side of the analysis control module, the energy consumption analysis device can perfectly adapt to and measure the original production line, and the opposite-end detection is realized.

Description

Steel sheet coating production line energy consumption analytical equipment

Technical Field

The utility model relates to an energy consumption analysis device, in particular to an energy consumption analysis device for a steel plate coating production line.

Background

The coated steel plate is a product formed by coating tin, zinc, aluminum, chromium, lead-tin alloy, organic paint, plastic and the like on the surface of a low-carbon steel plate with good deep drawing performance, the coated steel plate takes a galvanized steel plate as a substrate, and the front surface and the back surface of the galvanized steel plate are coated to ensure the corrosion resistance of the galvanized steel plate. The first layer on the front surface is a primer, usually an epoxy primer, because the adhesion with metal is strong, and the back surface is also coated with epoxy resin or acrylic resin; the second layer (top layer) has in the past been coated with alkyd resins, typically polyester or acrylic.

Because the existing coating steel plate production line consumes energy extremely, energy can be saved selectively and energy consumption is counted and analyzed, and the existing energy consumption analysis device can not perfectly adapt and measure the original production line, so that a whole-plant-level centralized and unified energy management system can be constructed to realize online acquisition, calculation, analysis and processing of energy data, and play a role in aspects of energy material balance, scheduling and optimization, energy equipment operation and management and the like.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an energy consumption analysis device for a steel plate coating production line, which aims to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a steel sheet coating production line energy consumption analytical equipment, includes coating device and docking mechanism, coating device installs power supply unit in the top, the power supply unit both sides are provided with the signal mouth respectively, the coating device both sides all are provided with the cardboard, both sides the cardboard outside all is provided with signal receiver, the signal receiver both sides are fixed with docking mechanism, the docking mechanism end is provided with the socket, docking mechanism inside below is fixed with stable seat, stable seat top is provided with push cylinder, the inside top of docking mechanism is provided with the docking port, the signal receiver outside is provided with the junction box, coating device installs analysis control module group in the rear side, display panel is installed in the analysis control module group outside.

Preferably, the interior of the signal port is respectively connected to the interfaces at the two ends of the signal receiver through a splitter, so that opposite-end detection is realized, and bad channel replacement is realized.

Preferably, the inner sides of the clamping plates on the two sides are provided with a plurality of clamping seats, so that the stability of the device is ensured.

Preferably, the upper part of the pushing cylinder is connected with an energy consumption measuring port through a telescopic shaft, so that the pushing cylinder is convenient to adapt and pair, and a new energy consumption measuring device is adapted to an old device.

Preferably, the display panel comprises a fixing plate and a touch display screen, wherein the fixing plate is fixed on the upper side and the lower side of the touch display screen, so that data can be checked and controlled in real time.

Preferably, the interface in the junction box is connected to an I/O interface inside the analysis control module through a lead, so as to ensure real-time transmission of detected data.

Compared with the prior art, the utility model has the beneficial effects that: the utility model perfectly adapts and measures the original production line for the energy consumption analysis device, realizes opposite end detection and bad passage replacement, is convenient to adapt and pair by connecting an energy consumption measuring port above the pushing cylinder through the telescopic shaft, realizes the characteristic of convenient pairing by utilizing the new energy consumption measuring device to adapt to the old production line, displays the use and consumption conditions of various energy sources to managers or decision layers by using visual data and diagrams, is convenient to find out high energy consumption points and unreasonable energy consumption habits, saves energy, provides accurate data support for further energy-saving reconstruction or equipment upgrade of users, and has modular design, flexible configuration and convenient maintenance.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the docking mechanism of the present invention;

FIG. 3 is a schematic view of a display panel according to the present invention.

In the figure: 1-a coating device; 2-an analysis control module; 3-clamping board; 4-a card seat; 5-a signal receiver; 6-a docking mechanism; 7-a socket; 8-a junction box; 9-a display panel; 10-fixing the plate; 11-touch display screen; 12-a pair of interfaces; 13-a stabilizing seat; 14-a pushing cylinder; 15-energy consumption measuring port; 16-a power supply device; 17-signal port.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a steel sheet coating production line energy consumption analytical equipment, includes coating device 1 and docking mechanism 6, power supply unit 16 is installed to coating device 1 top, power supply unit 16 both sides are provided with signal port 17 respectively, coating device 1 both sides all are provided with cardboard 3, both sides the 3 outsides of cardboard all are provided with

signal receiver

5, 5 both sides of signal receiver are fixed with docking mechanism 6, docking mechanism 6 end is provided with

socket

7, 6 inside belows of docking mechanism are fixed with stablizes seat 13, stablizes the seat 13 top and is provided with

push cylinder

14, 6 inside tops of docking mechanism are provided with interface 12, the signal receiver 5 outside is provided with junction box 8, analysis control module 2 is installed to 1 rear side of coating device, display panel 9 is installed in the analysis control module 2 outside.

The interior of the signal port 17 is respectively connected to the pair of interfaces 12 at the two ends of the signal receiver 5 through a splitter, so that opposite-end detection is realized, and bad channel replacement is realized. The inside of the clamping plate 3 on two sides is provided with a plurality of clamping seats 4, so that the stability of the device is ensured. Energy consumption measurement mouth 15 is connected with through the telescopic shaft in promotion cylinder 14 top, conveniently carries out the adaptation and pairs, utilizes new energy consumption measuring device adaptation on old production line, has realized the characteristics of being convenient for pair. The display panel 9 comprises a fixing plate 10 and a touch display screen 11, the fixing plate 10 is fixed on the upper side and the lower side of the touch display screen 11, and data can be checked and controlled in real time. And an internal interface of the junction box 8 is connected to an I/O (input/output) interface inside the analysis control module 2 through a lead, so that the detected data can be transmitted in real time.

The working principle is as follows: firstly, docking mechanisms 6 fixed on two sides of a signal receiver 5 are aligned to a socket 7 for adaptation, then signal ports 17 respectively arranged on two sides of a power supply device 16 are communicated to the socket 7 through data lines, the insides of the signal ports 17 are respectively connected to docking ports 12 at two ends of the signal receiver 5 through deconcentrators, at the moment, a pushing cylinder works 14, an energy consumption measuring port 15 is connected above the pushing cylinder 14 through a telescopic shaft, an inner port of a junction box 8 is connected to an I/O port inside an analysis control module 2 through a lead, data are processed, the electricity consumption conditions of various loops can be recorded and analyzed in detail and displayed in a form, meanwhile, the transverse and longitudinal comparison can be carried out in a more visual form such as a bar graph, a broken line and the like, and then the data are transmitted to a touch display screen 11.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a steel sheet coating production line energy consumption analytical equipment which characterized in that: the device comprises a coating device (1) and a docking mechanism (6), wherein a power supply device (16) is installed above the coating device (1), signal ports (17) are respectively arranged on two sides of the power supply device (16), clamping plates (3) are respectively arranged on two sides of the coating device (1), signal receivers (5) are respectively arranged on the outer sides of the clamping plates (3) on two sides, the docking mechanism (6) is fixed on two sides of each signal receiver (5), a socket (7) is arranged at the tail end of each docking mechanism (6), a stabilizing seat (13) is fixed below the inner part of each docking mechanism (6), a pushing cylinder (14) is arranged above each stabilizing seat (13), a docking port (12) is arranged above the inner part of each docking mechanism (6), a wiring box (8) is arranged on the outer side of each signal receiver (5), and an analysis control module (2) is installed on the rear side of the coating device (1), and a display panel (9) is arranged on the outer side of the analysis control module (2).

2. The steel plate coating production line energy consumption analysis device of claim 1, wherein: the interior of the signal port (17) is respectively connected with the butt-joint ports (12) at the two ends of the signal receiver (5) through a splitter.

3. The steel plate coating production line energy consumption analysis device of claim 1, wherein: the inner sides of the clamping plates (3) on the two sides are provided with a plurality of clamping seats (4).

4. The steel plate coating production line energy consumption analysis device of claim 1, wherein: an energy consumption measuring port (15) is connected above the pushing cylinder (14) through a telescopic shaft.

5. The steel plate coating production line energy consumption analysis device of claim 1, wherein: the display panel (9) comprises a fixing plate (10) and a touch display screen (11), wherein the fixing plate (10) is fixed on the upper side and the lower side of the touch display screen (11).

6. The steel plate coating production line energy consumption analysis device of claim 1, wherein: and an internal interface of the junction box (8) is connected to an I/O port in the analysis control module (2) through a lead.