CN201716588U - Industrial production data collection system based on OPC technology - Google Patents
Industrial production data collection system based on OPC technology Download PDFInfo
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Abstract
一种基于OPC技术的工业生产数据采集系统，包括：工控机、主机柜、显示屏、PLC控制器、现场总线和控制柜，主机柜、显示屏和PLC控制器由上至下设置在控制柜内，且PLC控制器包括若干现场控制模块；控制柜上设置有OPC通用接口，工控机通过现场总线连接至OPC通用接口。本实用新型具有安装操作方便、生产效率高、运输方便、维修方便、使用寿命长且外形美观的优点。
An industrial production data acquisition system based on OPC technology, including: industrial computer, main cabinet, display screen, PLC controller, field bus and control cabinet, the main cabinet, display screen and PLC controller are arranged in the control cabinet from top to bottom Inside, and the PLC controller includes several field control modules; the control cabinet is provided with an OPC general interface, and the industrial computer is connected to the OPC general interface through the field bus. The utility model has the advantages of convenient installation and operation, high production efficiency, convenient transportation, convenient maintenance, long service life and beautiful appearance.
Description
技术领域technical field
本实用新型涉及一种数据采集系统，尤其涉及一种基于OPC技术的工业生产数据采集系统。The utility model relates to a data acquisition system, in particular to an industrial production data acquisition system based on OPC technology.
背景技术Background technique
近年来，基于OPC技术的工业生产数据采集系统应用越来越广泛。现有基于OPC技术的工业生产数据采集系统采用分散式结构，主机柜、显示屏及PLC控制柜等部件分散安装。由于采用分散式结构，使得系统的占地面积较大，且安装调试不方便，安装后操作管理也较为不便，工人工作量大。并且，系统安装后不便于运输，影响工业生产的效率。另外，市场上大部分数据采集系统主要功能非模块化设计，一旦某个部件出现故障维修不方便，影响整个系统的使用寿命，存在设计缺陷。In recent years, the industrial production data acquisition system based on OPC technology has been widely used. The existing industrial production data acquisition system based on OPC technology adopts a decentralized structure, and components such as the main cabinet, display screen and PLC control cabinet are scattered and installed. Due to the use of a decentralized structure, the system occupies a large area, and it is inconvenient to install and debug. It is also inconvenient to operate and manage after installation, and the workload of workers is heavy. Moreover, after the system is installed, it is inconvenient to transport, which affects the efficiency of industrial production. In addition, the main functions of most data acquisition systems on the market are not designed in a modular manner. Once a certain component fails, it is inconvenient to maintain, which will affect the service life of the entire system, and there are design defects.
实用新型内容Utility model content
本实用新型的目的在于提供一种基于OPC技术的工业生产数据采集系统，以解决现有技术中基于OPC技术的工业生产数据采集系统占地面积大、安装操作不方便且因设计缺陷导致使用寿命低的技术问题。The purpose of this utility model is to provide an industrial production data acquisition system based on OPC technology to solve the problem that the industrial production data acquisition system based on OPC technology in the prior art occupies a large area, is inconvenient to install and operate, and has a service life due to design defects. Low technical issues.
为达到上述目的，本实用新型提供一种基于OPC技术的工业生产数据采集系统，包括：工控机、主机柜、显示屏、PLC控制器、现场总线和控制柜，主机柜、显示屏和PLC控制器由上至下设置在控制柜内，且PLC控制器包括若干现场控制模块；控制柜上设置有OPC通用接口，工控机通过现场总线连接至OPC通用接口。In order to achieve the above object, the utility model provides a kind of industrial production data acquisition system based on OPC technology, including: industrial computer, main cabinet, display screen, PLC controller, field bus and control cabinet, main cabinet, display screen and PLC control The controller is arranged in the control cabinet from top to bottom, and the PLC controller includes several field control modules; the control cabinet is provided with an OPC general interface, and the industrial computer is connected to the OPC general interface through the field bus.
依照本实用新型较佳实施例所述的基于OPC技术的工业生产数据采集系统，其控制柜中部还设置有一键盘抽屉，用于放置与主机柜的键盘。According to the industrial production data collection system based on OPC technology described in the preferred embodiment of the present invention, a keyboard drawer is also provided in the middle of the control cabinet for placing the keyboard of the main cabinet.
依照本实用新型较佳实施例所述的基于OPC技术的工业生产数据采集系统，其工控机为研华工业计算机610。According to the industrial production data acquisition system based on OPC technology described in the preferred embodiment of the present invention, its industrial computer is the Advantech industrial computer 610 .
依照本实用新型较佳实施例所述的基于OPC技术的工业生产数据采集系统，其显示屏为研华工业液晶屏JT178F。According to the industrial production data collection system based on OPC technology described in the preferred embodiment of the present invention, its display screen is Advantech industrial LCD screen JT178F.
依照本实用新型较佳实施例所述的基于OPC技术的工业生产数据采集系统，其现场控制模块包括传丝机控制模块、电焊机控制模块、灌沙机控制模块和检测控制模块。According to the industrial production data acquisition system based on OPC technology described in the preferred embodiment of the present invention, its on-site control module includes a wire feeder control module, an electric welding machine control module, a sand filling machine control module and a detection control module.
与现有技术相比，本实用新型具有以下优点：Compared with the prior art, the utility model has the following advantages:
1、本实用新型设计控制柜，将主机柜、显示屏和PLC控制器置于其中，实现集中管理，有效减小占地面积，并且安装操作方便，只需通过人机界面即可实现实时读取/写入、效验及控制，能够实现对现场控制层的操作，操作方便，减少了工人工作量，提高了生产效率。1. The control cabinet is designed in this utility model, and the main cabinet, display screen and PLC controller are placed in it to realize centralized management, effectively reduce the occupied area, and it is easy to install and operate, and real-time reading can be realized only through the man-machine interface. Reading/writing, verification and control can realize the operation of the field control layer, which is convenient to operate, reduces the workload of workers, and improves production efficiency.
2、该基于OPC技术的工业生产数据采集系统将主机柜、显示屏和PLC控制器置于控制柜中，安装后可方便运输或托运。2. The industrial production data acquisition system based on OPC technology puts the main cabinet, display screen and PLC controller in the control cabinet, which can be conveniently transported or consigned after installation.
3、PLC控制器采用模块化设计，维修时只需针对单个模块进行。若某一模块出现问题，则只需要维修这一模块，而不影响其它模块的正常工作，维修方便，延长了使用寿命。3. The PLC controller adopts a modular design, and maintenance only needs to be performed on a single module. If there is a problem with a certain module, only this module needs to be repaired without affecting the normal operation of other modules, which is convenient for maintenance and prolongs the service life.
4、控制柜按照人体工程学原理设计制作，外形美观。4. The control cabinet is designed and manufactured according to the principles of ergonomics, and has a beautiful appearance.
附图说明Description of drawings
图1为本实用新型基于OPC技术的工业生产数据采集系统的结构示意图；Fig. 1 is the structural representation of the utility model based on the industrial production data acquisition system of OPC technology;
图2为本实用新型基于OPC技术的工业生产数据采集系统的结构原理图。Fig. 2 is the structural schematic diagram of the industrial production data acquisition system based on OPC technology of the utility model.
具体实施方式Detailed ways
以下结合附图，具体说明本实用新型。Below in conjunction with accompanying drawing, specifically illustrate the utility model.
请参阅图1至图2，一种基于OPC技术的工业生产数据采集系统，包括：工控机10、主机柜20、显示屏30、PLC控制器40、现场总线50和控制柜60，主机柜20、显示屏30和PLC控制器40由上至下设置在控制柜60内，控制柜60中部还设置有一键盘抽屉601，用于放置与主机柜20的键盘。控制柜60上设置有OPC通用接口，工控机10通过现场总线50连接至OPC通用接口。PLC控制器40进一步包括传丝机控制模块401、电焊机控制模块402、灌沙机控制模块403和检测控制模块404。Please refer to Fig. 1 to Fig. 2, a kind of industrial production data acquisition system based on OPC technology, including: industrial computer 10, main cabinet 20, display screen 30, PLC controller 40, field bus 50 and control cabinet 60, main cabinet 20 , the display screen 30 and the PLC controller 40 are arranged in the control cabinet 60 from top to bottom, and a keyboard drawer 601 is also provided in the middle of the control cabinet 60 for placing the keyboard with the main cabinet 20 . The control cabinet 60 is provided with an OPC general interface, and the industrial computer 10 is connected to the OPC general interface through the field bus 50 . The PLC controller 40 further includes a wire feeding machine control module 401 , an electric welding machine control module 402 , a sand filling machine control module 403 and a detection control module 404 .
在本实用新型的较佳实施例中，上述的工控机10为研华工业计算机610、显示屏30为研华工业液晶屏JT178F。In a preferred embodiment of the present utility model, the aforementioned industrial computer 10 is an Advantech industrial computer 610, and the display screen 30 is an Advantech industrial LCD screen JT178F.
本实用新型将主机柜、显示屏和PLC控制器置于控制柜中，并且PLC控制器采用模块化设计，集美观性与功能性于一体，实现操作方便、减少工作疲劳、安装运输便利。与现有技术相比，本实用新型具有以下优点：The utility model puts the main cabinet, display screen and PLC controller in the control cabinet, and the PLC controller adopts a modular design, which integrates aesthetics and functionality, realizes convenient operation, reduces work fatigue, and facilitates installation and transportation. Compared with the prior art, the utility model has the following advantages:
1、本实用新型设计控制柜，将主机柜、显示屏和PLC控制器置于其中，实现集中管理，有效减小占地面积，并且安装操作方便，只需通过人机界面即可实现实时读取/写入、效验及控制，能够实现对现场控制层的操作，操作方便，减少了工人工作量，提高了生产效率。1. The control cabinet is designed in this utility model, and the main cabinet, display screen and PLC controller are placed in it to realize centralized management, effectively reduce the occupied area, and it is easy to install and operate, and real-time reading can be realized only through the man-machine interface. Reading/writing, verification and control can realize the operation of the field control layer, which is convenient to operate, reduces the workload of workers, and improves production efficiency.
2、该基于OPC技术的工业生产数据采集系统将主机柜、显示屏和PLC控制器置于控制柜中，安装后可方便运输或托运。2. The industrial production data acquisition system based on OPC technology puts the main cabinet, display screen and PLC controller in the control cabinet, which can be conveniently transported or consigned after installation.
3、PLC控制器采用模块化设计，维修时只需针对单个模块进行。若某一模块出现问题，则只需要维修这一模块，而不影响其它模块的正常工作，维修方便，延长了使用寿命。3. The PLC controller adopts a modular design, and maintenance only needs to be performed on a single module. If there is a problem with a certain module, only this module needs to be repaired without affecting the normal operation of other modules, which is convenient for maintenance and prolongs the service life.
4、控制柜按照人体工程学原理设计制作，外形美观。4. The control cabinet is designed and manufactured according to the principles of ergonomics, and has a beautiful appearance.
以上公开的仅为本实用新型的几个具体实施例，但本实用新型并非局限于此，任何本领域的技术人员能思之的变化，都应落在本实用新型的保护范围内。The above disclosures are only a few specific embodiments of the utility model, but the utility model is not limited thereto, and any changes conceivable by those skilled in the art should fall within the protection scope of the utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102339027A (en) * | 2011-06-22 | 2012-02-01 | 北京康拓红外技术股份有限公司 | Network asynchronous callback-based distributed upper computer control method and device for programmable logic controller (PLC) equipment |
| CN103812734A (en) * | 2012-11-14 | 2014-05-21 | 上海工程技术大学 | Circuit breaker pressure resistant testing process monitoring system based on OPC (Ole for Process Control) technology |
| CN104281086A (en) * | 2014-10-22 | 2015-01-14 | 郑州斯倍思机电有限公司 | Soft PLC control system based on EtherCAT communication protocol and applied to automatic argon-welding device |
| CN108958158A (en) * | 2018-07-09 | 2018-12-07 | 三花亚威科电器设备（芜湖）有限公司 | A kind of intelligence system of online automatic printing bar code |
-
2010
- 2010-07-22 CN CN2010202683861U patent/CN201716588U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102339027A (en) * | 2011-06-22 | 2012-02-01 | 北京康拓红外技术股份有限公司 | Network asynchronous callback-based distributed upper computer control method and device for programmable logic controller (PLC) equipment |
| CN103812734A (en) * | 2012-11-14 | 2014-05-21 | 上海工程技术大学 | Circuit breaker pressure resistant testing process monitoring system based on OPC (Ole for Process Control) technology |
| CN104281086A (en) * | 2014-10-22 | 2015-01-14 | 郑州斯倍思机电有限公司 | Soft PLC control system based on EtherCAT communication protocol and applied to automatic argon-welding device |
| CN108958158A (en) * | 2018-07-09 | 2018-12-07 | 三花亚威科电器设备（芜湖）有限公司 | A kind of intelligence system of online automatic printing bar code |
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Granted publication date: 20110119 Termination date: 20110722 |