CN215393687U - Automatic assembling machine for sheath assembly parts - Google Patents

Automatic assembling machine for sheath assembly parts Download PDF

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Publication number
CN215393687U
CN215393687U CN202121511366.7U CN202121511366U CN215393687U CN 215393687 U CN215393687 U CN 215393687U CN 202121511366 U CN202121511366 U CN 202121511366U CN 215393687 U CN215393687 U CN 215393687U
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Prior art keywords
assembling
sheath
assembly
lock catch
machine
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CN202121511366.7U
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梁林军
周拥军
周斌
勾祖云
潘盼盼
苏雪琴
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Zhejiang Simtek Automobile Electrical Appliance Co ltd
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Zhejiang Simtek Automobile Electrical Appliance Co ltd
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Abstract

The invention discloses an automatic assembling machine for a sheath assembly part, which comprises a machine table and a rotary table rotatably arranged on the surface of the machine table, wherein a plurality of assembling stations are arranged on the rotary table along the circumferential direction, and a lower lock catch assembling mechanism, a sheath assembling mechanism, a sealing gasket assembling mechanism, an upper lock catch assembling mechanism, a fixer assembling mechanism and a discharging mechanism are sequentially arranged on the surface of the machine table, which is positioned on the outer edge of the rotary table along the circumferential direction at equal intervals. According to the invention, the plurality of assembling stations are arranged on the turntable, the assembling mechanisms of all accessories are arranged outside the turntable, and each assembling mechanism can perform assembling work simultaneously when the turntable rotates by the angle of one station, so that the assembling efficiency is further improved on the basis of completing automatic assembling.

Description

Automatic assembling machine for sheath assembly parts
Technical Field
The invention relates to the technical field of assembly of automobile sheath assembly parts, in particular to an automatic assembly machine of a sheath assembly part.
Background
There is a sheath assembly part for car, including the sheath with install two hasps in the sheath, be equipped with sealed the pad between two hasps, the sheath still is equipped with the fixer that is used for the sheath installation to fix outward, the assembly of this type of sheath assembly part generally adopts manual assembly at present, assembly efficiency is low, and the cost of labor is the relative altitude, and during mass production, consuming time is very long, and assembly quality is difficult to guarantee. Therefore, it is necessary to design an automatic assembling machine for the sheath assembly.
Disclosure of Invention
The invention aims to provide an automatic assembling machine for a sheath assembly part, which effectively improves the assembling efficiency and the assembling quality of the sheath assembly part and reduces the labor cost.
In order to achieve the above purpose, the invention provides the following technical scheme: the automatic assembling machine for the sheath assembly part comprises a sheath, a lower lock catch, a sealing gasket, an upper lock catch and a fixer, wherein the lower lock catch, the sealing gasket and the upper lock catch are sequentially assembled in the sheath; the automatic assembly machine comprises a machine table and a rotary table which is arranged on the surface of the machine table in a rotating mode, a plurality of assembly stations are arranged on the rotary table along the circumferential direction, and the surface of the machine table is located on the outer edge of the rotary table and is sequentially arranged at equal intervals along the circumferential direction:
the lower lock catch assembly mechanism is used for installing the lower lock catch on an assembly station;
the sheath assembling mechanism is used for assembling the sheath outside the lower lock catch;
the sealing gasket assembling mechanism is used for assembling the sealing gasket in the sheath;
the upper lock catch assembly mechanism is used for assembling the upper lock catch in the sheath;
the fixer assembling mechanism is used for assembling the fixer in the fixer installing groove on the side surface of the sheath; and
and the discharging mechanism is used for moving the assembled sheath assembly part out of the assembly station.
Preferably, the number of the assembly stations on the rotary table is 6n (n is more than or equal to 1 and less than or equal to 5), and the assembly stations are uniformly distributed on the edge of the rotary table along the circumferential direction.
Preferably, the number of the assembly stations on the turntable is 12.
Preferably, the assembling station is provided with a protrusion matched with the bottom of the lower lock catch.
Preferably, the lower lock catch assembly mechanism, the sheath assembly mechanism, the sealing gasket assembly mechanism, the upper lock catch assembly mechanism and the fixer assembly mechanism respectively comprise a feed chute, a material ejecting cylinder arranged at the tail end of the feed chute and capable of ejecting materials to the side or above, and a material moving manipulator for moving the materials to an assembly station; the material moving manipulator comprises a support arranged on the machine table, a sliding plate arranged on the support in a horizontally sliding manner, and a material taking tool arranged on the sliding plate in a vertically sliding manner; a horizontal driving cylinder is arranged on the support, and the output end of the horizontal driving cylinder is connected with the sliding plate; the sliding plate is provided with a vertical driving cylinder, and the output end of the vertical driving cylinder is connected with a material taking tool.
Preferably, the material taking tools of the lower lock catch assembly mechanism, the sheath assembly mechanism, the upper lock catch assembly mechanism and the fixer assembly mechanism comprise clamps matched with corresponding materials and a driving mechanism for controlling the clamps to zoom.
Preferably, the material taking tool of the sealing gasket assembling mechanism is a pin type material taking fork, and a pin matched with the through hole in the sealing gasket is arranged at the bottom of the pin type material taking fork.
Preferably, a material pressing detection mechanism is arranged between the sealing gasket assembly mechanism and the upper lock catch assembly mechanism, and the material pressing detection mechanism comprises a material pressing cylinder with a downward output end and a material pressing detection head arranged at the output end of the material pressing cylinder.
Preferably, a fixer material pushing detection mechanism is arranged between the fixer assembly mechanism and the discharging mechanism, the fixer material pushing detection mechanism comprises a material pushing cylinder with a downward output end and a material pushing detection head arranged at the output end of the material pushing cylinder, and a groove matched with the fixer is formed in the bottom of the material pushing detection head.
Preferably, the discharging mechanism comprises a material moving manipulator and a discharging groove, the material moving manipulator comprises a support arranged on the machine table, a sliding plate horizontally slidably arranged on the support, and a material taking tool vertically slidably arranged on the sliding plate, and the material taking tool comprises a clamp matched with a corresponding material and a driving mechanism for controlling the clamp to zoom; and the material moving manipulator moves the assembled sheath assembly part out of the assembly station to the discharge chute.
Compared with the prior art, the invention has the advantages that: according to the invention, the plurality of assembling stations are arranged on the turntable, the assembling mechanisms of all accessories are arranged outside the turntable, and each assembling mechanism can perform assembling work simultaneously when the turntable rotates by the angle of one station, so that the assembling efficiency is further improved on the basis of completing automatic assembling.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is an exploded view of the assembly of the sheathing assembly of the invention (from bottom to top in assembly order).
FIG. 4 is a schematic view of the lower latch assembly of the present invention.
Fig. 5 is a schematic structural view of a jacket assembling mechanism in the present invention.
Fig. 6 is a schematic structural view of a gasket fitting mechanism in the present invention.
Fig. 7 is a schematic structural view of an upper latch assembly mechanism according to the present invention.
Fig. 8 is a schematic structural view of the anchor mounting mechanism of the present invention.
Fig. 9 is a schematic structural view of the discharging mechanism of the present invention.
Fig. 10 is a schematic structural view of the swage detection mechanism in the present invention.
FIG. 11 is a schematic view of the structure of the retainer pushing detection mechanism of the present invention.
Fig. 12 is an enlarged schematic view of a in fig. 11.
In the figure: 10. a lower lock catch; 20. a sheath; 30. a gasket; 40. locking a lock catch; 50. a holder; 60. a fixture mounting groove;
1. the device comprises a machine table, 11, a lower lock catch assembly mechanism, 12, a sheath assembly mechanism, 13, a sealing gasket assembly mechanism, 14, an upper lock catch assembly mechanism, 15, a fixer assembly mechanism, 16, a discharge mechanism, 17, a material pressing detection mechanism, 171, a material pressing cylinder, 172, a material pressing detection head, 18, a fixer material pushing detection mechanism, 181, a material pushing cylinder, 182, a material pushing detection head, 183 and a groove; 2. a turntable 21 and an assembly station; 3. a feed chute; 4. a material ejection cylinder; 5. the material moving manipulator comprises a material moving manipulator 51, a support, 52, a sliding plate 53, a horizontal driving cylinder 54, a vertical driving cylinder 55, a clamp 56 and a contact pin type material taking fork.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further specifically described below by way of embodiments in combination with the accompanying drawings.
Example (b): an automatic assembling machine for a sheathing assembly, as shown in fig. 1 to 12, in this embodiment, the sheathing assembly includes a sheathing 20, a lower locker 10, a packing 30, an upper locker 40, and a retainer 50, wherein the lower locker 10, the packing 30, and the upper locker 40 are sequentially fitted into the sheathing 20, and the retainer 50 is fitted into a retainer fitting groove 60 formed in a side surface of the sheathing 20.
The automatic assembling machine comprises a machine table 1 and a rotary table 2 which is rotatably arranged on the surface of the machine table 1, wherein the rotary table 2 is driven by a servo motor. A plurality of assembling stations 21 are uniformly arranged on the edge of the rotary table 2 along the circumferential direction, and protrusions matched with the bottoms of the lower lock catches 10 are arranged on the upper surfaces of the assembling stations 21 so that the lower lock catches 10 can be fixed on the assembling stations 21 conveniently; lower lock catch assembly devices 11, sheath assembly devices 12, sealing gasket assembly devices 13, upper lock catch assembly devices 14, fixer assembly devices 15 and discharging mechanisms 16 are sequentially arranged on the outer edge of a rotary table 2 on a machine table 1 at equal intervals, the assembly sequence of sheath assembly devices is lower lock catches 10, sheaths 20, sealing gaskets 30, upper lock catches 40 and fixers 50, when the rotary table 2 rotates, an assembly station 21 can sequentially enter the lower portion of each mechanism for assembly, and simultaneous operation of each assembly device can be realized, so that the assembly efficiency is improved.
In this embodiment, the number of the assembling stations 21 is 12, and the angle of each rotation of the turntable 2 is one station angle, namely 30 °. When one of the assembling stations 21 enters below a certain assembling mechanism for assembling, the assembling station behind the assembling station is in a waiting state, and other mechanisms, such as a detection mechanism and the like, can be arranged between two adjacent assembling mechanisms. Of course, in other embodiments of the present invention, the number of the assembling stations 21 may be an integral multiple of 6, and the number of the assembling stations 21 is not more than 30 in consideration of the accuracy of the servo motor.
In this embodiment, the lower latch assembling mechanism 11, the sheath assembling mechanism 12, the sealing gasket assembling mechanism 13, the upper latch assembling mechanism 14, and the fixer assembling mechanism 15 respectively include a feeding chute 3 matched with a corresponding material, a material ejecting cylinder 4 disposed at the end of the feeding chute 3 and capable of ejecting material to the side or above, and a material moving manipulator 5 for moving the material to the assembling station 21, wherein the inlet end of the feeding chute 3 is connected with a vibrating plate (not shown in the figure) of the corresponding material, and the material is conveyed by the vibrating plate; the discharging mechanism 16 comprises a discharging chute and a material transferring manipulator 5 for transferring the completely assembled jacket assembly from the assembling station to the discharging chute.
In the above structure, the ejection direction of the ejection cylinder 4 of the lower lock catch assembly mechanism 11, the sheath assembly mechanism 12, the sealing gasket assembly mechanism 13 and the upper lock catch assembly mechanism 14 is in the lateral direction, because the lower lock catch 10, the sheath 20, the sealing gasket 30 and the upper lock catch 40 are relatively three-dimensional in transverse dimension, the end of the feed chute 3 of the several types of assembly mechanisms is provided with a holding tank for holding materials to the side, the output end of the ejection cylinder 4 is provided with an ejector plate, the ejector plate is driven by the ejection cylinder 4 to push the materials at the end of the feed chute into the holding tank, and the materials are transferred to the assembly station 21 by the material transferring manipulator 5. The transverse dimension of the fixer 50 is relatively flat, the material ejecting direction of the material ejecting cylinder 4 is upward material ejecting, the fixer 50 at the tail end of the feed chute is ejected out of the feed chute 3 from bottom to top, and then the fixer 50 is transferred to the assembling station 21 by the material transferring manipulator 5.
In this embodiment, the material transferring manipulators 5 of each assembling mechanism and each discharging mechanism 16 are similar in structure, and include a bracket 51 arranged on the machine table 1, a sliding plate 52 horizontally slidably arranged on the bracket 51, and a material taking tool vertically slidably arranged on the sliding plate 52; a horizontal driving cylinder 53 is arranged on the bracket 1, and the output end of the horizontal driving cylinder 53 is connected with the sliding plate 52; the slide plate 52 is provided with a vertical driving air cylinder 54, and the output end of the vertical driving air cylinder 54 is connected with a material taking tool. Horizontal movement of the material taking tool is achieved through the horizontal driving cylinder 53, vertical movement of the material taking tool is achieved through the vertical driving cylinder 54, for example, the sheath assembling mechanism 12 is used, when the material taking tool is located above materials, the vertical driving cylinder 54 drives the material taking tool to move downwards to take materials, the materials are taken and then move upwards, the horizontal driving cylinder 53 drives the material taking tool to move to the position above the assembling station 21, then the vertical driving cylinder 54 moves downwards again to assemble, the materials are moved upwards after assembling, the horizontal driving cylinder 53 is reset subsequently to perform the next assembling action, and the like. The material moving manipulator 5 of the discharging mechanism 6 works in a similar principle, and the jacket assembly parts which are assembled at the assembling station 21 are transferred to the discharging groove by the same action.
The material taking tools of the material moving manipulator 5 are different for different accessories, wherein the material taking tools of the lower lock catch assembly mechanism 11, the sheath assembly mechanism 12, the upper lock catch assembly mechanism 14, the fixer assembly mechanism 15 and the material discharging mechanism 16 respectively comprise a clamp 55 matched with corresponding materials and a driving mechanism for controlling the clamp to zoom, the material moving mode of the clamp 55 is a material taking mode commonly used in manipulators, the driving mechanism can be an air cylinder, and details are not repeated in this embodiment. The material taking device of the sealing gasket assembling mechanism 13 is a pin type material taking fork 56, a pin matched with the through hole in the sealing gasket 30 is arranged at the bottom of the pin type material taking fork 56, and the sealing gasket 30 can be inserted into the pin by inserting the pin into the through hole in the sealing gasket 30, so that the transfer of the sealing gasket is realized.
In this embodiment, a material pressing detection mechanism 17 is provided between the gasket mounting mechanism 13 and the upper latch mounting mechanism 14, and the material pressing detection mechanism 17 includes a material pressing cylinder 171 with a downward output end and a material pressing detection head 172 provided at the output end of the material pressing cylinder 171. The position that presses material to detect head 172 and correspond assembly station 21 on the carousel, after sealed pad 30 is put into sheath 20, press material to detect head 172 and can detect whether correctly install sealed pad 30 when sealed pad 30 is the compaction, if sealed pad 30 correctly assembles, can in time shut down and send the police dispatch newspaper, avoid sealed pad 30 moving the lack material problem that the material in-process dropped and lead to.
A fixer pushing detection mechanism 18 is arranged between the fixer assembly mechanism 15 and the discharging mechanism 16, the fixer pushing detection mechanism 18 comprises a pushing cylinder 181 with a downward output end and a pushing detection head 182 arranged at the output end of the pushing cylinder 181, the pushing detection head 182 corresponds to the position of the assembly station 21 on the turntable, and a groove 183 matched with the top of the fixer 50 is arranged at the bottom of the pushing detection head 182; when the retainer 50 is mounted in the retainer mounting groove 30 on the side of the sheath 20 by the retainer mounting mechanism 15, which may not be tightly inserted, the pushing detection head 182 is driven to move down by the pushing cylinder 181 and is tightly inserted against the retainer 50 by the groove 183, and whether the retainer 50 is correctly mounted can be detected.
In the specific working process of the embodiment, the rotating disc 2 rotates to enable the assembling station 21 to sequentially stop at the lower lock catch assembling mechanism 11, the sheath assembling mechanism 12, the sealing gasket assembling mechanism 13, the upper lock catch assembling mechanism 14, the fixer assembling mechanism 15 and the discharging mechanism 16, so that the installation of the lower lock catch 10, the sheath 20, the sealing gasket 30, the upper lock catch 40 and the fixer 50 and the discharging of the assembled sheath assembling parts are sequentially completed, and the assembling mechanisms can work simultaneously, so that the assembling efficiency is further improved. Specifically, the lower lock catch assembly mechanism 11 installs the lower lock catch 10 at the assembly station 21, the sheath assembly mechanism 12 sleeves the sheath 20 outside the lower lock catch 10, the sealing gasket assembly mechanism 13 places the sealing gasket 30 in the sheath 20 and compacts and detects the sealing gasket through the material pressing detection mechanism 17, the upper lock catch assembly mechanism 14 assembles the upper lock catch 40 in the sheath 20 above the sealing gasket 30, the fixer assembly mechanism 15 installs the fixer 50 in the fixer installation groove 60 on the side surface of the sheath 20, the fixer 50 is completely pushed into the fixer installation groove 60 through the fixer material pushing detection mechanism 18, and finally the discharging mechanism 16 finishes discharging.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. The automatic assembling machine for the sheath assembly part comprises a sheath, a lower lock catch, a sealing gasket, an upper lock catch and a fixer, wherein the lower lock catch, the sealing gasket and the upper lock catch are sequentially assembled in the sheath; the automatic assembling machine is characterized by comprising a machine table and a rotary table which is arranged on the surface of the machine table in a rotating mode, wherein a plurality of assembling stations are arranged on the rotary table along the circumferential direction, and the surface of the machine table is positioned on the outer edge of the rotary table and is sequentially arranged at equal intervals along the circumferential direction:
the lower lock catch assembly mechanism is used for installing the lower lock catch on an assembly station;
the sheath assembling mechanism is used for assembling the sheath outside the lower lock catch;
the sealing gasket assembling mechanism is used for assembling the sealing gasket in the sheath;
the upper lock catch assembly mechanism is used for assembling the upper lock catch in the sheath;
the fixer assembling mechanism is used for assembling the fixer in the fixer installing groove on the side surface of the sheath; and
and the discharging mechanism is used for moving the assembled sheath assembly part out of the assembly station.
2. The automatic assembling machine for sheath assembling parts according to claim 1, wherein the number of assembling stations on the rotating disc is 6n, and the assembling stations are uniformly distributed on the edge of the rotating disc along the circumferential direction, wherein n is more than or equal to 1 and less than or equal to 5.
3. The automatic assembling machine for sheathing assembly according to claim 2, wherein the number of assembling stations on said rotating disc is 12.
4. An automatic assembling machine for sheathing assembly members, according to claim 1, wherein the assembling station is provided with a projection matching with the bottom of the lower locker.
5. The automatic assembling machine for sheath assembling parts according to claim 1, wherein the lower latch assembling mechanism, the sheath assembling mechanism, the gasket assembling mechanism, the upper latch assembling mechanism and the retainer assembling mechanism respectively comprise a feed chute, a material ejecting cylinder arranged at the end of the feed chute and capable of ejecting materials to the side or above, and a material moving manipulator for moving the materials to the assembling station; the material moving manipulator comprises a support arranged on the machine table, a sliding plate arranged on the support in a horizontally sliding manner, and a material taking tool arranged on the sliding plate in a vertically sliding manner; a horizontal driving cylinder is arranged on the support, and the output end of the horizontal driving cylinder is connected with the sliding plate; the sliding plate is provided with a vertical driving cylinder, and the output end of the vertical driving cylinder is connected with a material taking tool.
6. The automatic assembling machine for sheath assembling parts according to claim 5, wherein the taking tool of the lower latch assembling mechanism, the sheath assembling mechanism, the upper latch assembling mechanism and the holder assembling mechanism comprises a clamp matched with the corresponding material and a driving mechanism for controlling the clamp to be contracted or contracted.
7. The automatic assembling machine for a sheath assembling member according to claim 5, wherein the taking tool of the sealing gasket assembling mechanism is a needle type taking fork, and a pin matched with the through hole on the sealing gasket is arranged at the bottom of the needle type taking fork.
8. The automatic assembling machine for a sheathing assembly according to claim 1, wherein a swage detection mechanism is provided between the sealing gasket assembly mechanism and the upper latch assembly mechanism, and the swage detection mechanism comprises a swage cylinder having a downward output end and a swage detection head provided at an output end of the swage cylinder.
9. The automatic assembling machine for sheath assembling parts according to claim 1, wherein a retainer pushing detection mechanism is arranged between the retainer assembling mechanism and the discharging mechanism, the retainer pushing detection mechanism comprises a pushing cylinder with a downward output end and a pushing detection head arranged at the output end of the pushing cylinder, and a groove matched with the retainer is arranged at the bottom of the pushing detection head.
10. The automatic assembling machine for sheath assemblies according to claim 5, wherein the discharging mechanism comprises a material moving manipulator and a discharging groove, the material moving manipulator comprises a support arranged on a machine table, a sliding plate arranged on the support in a horizontally sliding manner, and a material taking tool arranged on the sliding plate in a vertically sliding manner, the material taking tool comprises a clamp matched with a corresponding material and a driving mechanism for controlling the clamp to be contracted and contracted; and the material moving manipulator moves the assembled sheath assembly part out of the assembly station to the discharge chute.
CN202121511366.7U 2021-07-05 2021-07-05 Automatic assembling machine for sheath assembly parts Active CN215393687U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121511366.7U CN215393687U (en) 2021-07-05 2021-07-05 Automatic assembling machine for sheath assembly parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121511366.7U CN215393687U (en) 2021-07-05 2021-07-05 Automatic assembling machine for sheath assembly parts

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CN215393687U true CN215393687U (en) 2022-01-04

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CN202121511366.7U Active CN215393687U (en) 2021-07-05 2021-07-05 Automatic assembling machine for sheath assembly parts

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113478217A (en) * 2021-07-05 2021-10-08 浙江新宝汽车电器有限公司 Automatic assembling machine for sheath assembly parts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113478217A (en) * 2021-07-05 2021-10-08 浙江新宝汽车电器有限公司 Automatic assembling machine for sheath assembly parts
CN113478217B (en) * 2021-07-05 2022-05-06 浙江新宝汽车电器有限公司 Automatic assembling machine for sheath assembly parts

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