CN215393403U

CN215393403U - Welding set is used in steel construction production that can effective location

Info

Publication number: CN215393403U
Application number: CN202022673832.3U
Authority: CN
Inventors: 何军华; 黄黔桂; 罗洋洋; 李君超
Original assignee: Zhejiang Juqiao Industrial Co ltd
Current assignee: Zhejiang Juqiao Industrial Co ltd
Priority date: 2020-11-18
Filing date: 2020-11-18
Publication date: 2022-01-04
Anticipated expiration: 2030-11-18

Abstract

The utility model discloses a welding device capable of effectively positioning for steel structure production, which comprises a rack and a workbench, wherein a moving mechanism is arranged on the rack, a spot welding machine is arranged on the moving mechanism, the workbench is positioned below the spot welding machine, a clamping and fixing mechanism is arranged on the workbench, a residue or dust collecting mechanism is arranged below the workbench, the moving mechanism, the spot welding machine, the clamping and fixing mechanism and the collecting mechanism are respectively connected with a controller, the controller is arranged on the rack, and the moving mechanism, the spot welding machine, the clamping and fixing mechanism and the collecting mechanism are controlled to operate by the controller. The utility model designs the device which can effectively fix and position the steel structure welded pipe, avoids the phenomena of welding deviation, easy welding missing and wrong welding, greatly improves the welding efficiency, reduces the welding cost and can meet the existing production requirements.

Description

Welding set is used in steel construction production that can effective location

Technical Field

The utility model relates to the technical field, in particular to a welding device capable of effectively positioning for steel structure production.

Background

Steel structures are structures composed of steel materials and are one of the main building structure types. The structure mainly comprises beam steel, steel columns, steel trusses and other components made of section steel, steel plates and the like, rust removal and prevention processes such as silanization, pure manganese phosphating, washing drying, galvanization and the like are adopted, all components or parts are usually connected by welding seams, bolts or rivets, and then the welding device for producing the steel structure appears. For example, in the Chinese utility model with the publication number of CN211728037U, a welding device for producing steel structure components is disclosed, which comprises a bottom plate, supporting plates fixedly connected to both sides of the upper part of the bottom plate, a top plate fixedly connected to the upper part of the supporting plates, a first mounting seat fixedly connected to the lower part of the top plate, a first lead screw connected to the middle of the first mounting seat by screw thread, a first motor fixedly connected to the left side of the first lead screw, a first moving block connected to the middle of the first lead screw by screw thread, a second mounting seat fixedly connected to the lower part of the first moving block, a second lead screw connected to the middle of the second mounting seat by screw thread, a second moving block connected to the middle of the second lead screw by screw thread, a fixed plate fixedly connected to the lower part of the fixed plate, a lifting frame fixedly connected to the lower part of the lifting frame, a lifting plate mounted to the lower part of the lifting frame, and a mounting plate fixedly connected to the lower part of the lifting frame, and a welding gun is arranged on the lower part of the mounting plate, and a welding head is arranged on the lower part of the welding gun. At present, no better equipment exists in a welding device for steel structure production, so that the steel structure can be fixedly positioned, and the phenomena of deviation, easy welding missing and wrong welding are prevented during welding, and therefore, the problem of solving the problem is particularly important.

Disclosure of Invention

Aiming at the defects in the prior art, the utility model provides the welding device for steel structure production, which can effectively position, can effectively fix and position a steel structure welding pipe device, avoids the phenomena of welding deviation, easy welding missing and wrong welding, greatly improves the welding efficiency, reduces the welding cost, and can meet the existing production requirements.

In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:

the utility model provides a but welding set is used in steel construction production of effective location, includes frame and workstation, be provided with the motion in the frame, be provided with the spot welder on the motion, the workstation is located spot welder below position, be provided with on the workstation and press from both sides tight fixed establishment, the workstation below is provided with the collection mechanism of residue or dust, motion, spot welder, press from both sides tight fixed establishment and collect the mechanism and be connected with the controller respectively, the controller is installed in the frame, through controller control motion, spot welder, press from both sides tight fixed establishment and collect the operation of mechanism.

Preferably, the movement mechanism comprises a left-right horizontal movement device, a front-back horizontal movement device and an up-down horizontal movement device, the left-right horizontal movement device is connected with the front-back horizontal movement device, and the front-back horizontal movement device is connected with the up-down horizontal movement device; the left-right horizontal movement device comprises a first mounting seat, the middle of the first mounting seat is in threaded connection with a first lead screw, the left side of the first lead screw is fixedly connected with a first motor, the middle of the first lead screw is in threaded connection with a first moving block, and the upper part of the first moving block is in sliding connection with a first guide shaft; the front-back horizontal movement device comprises a second mounting seat fixedly connected to the lower portion of the first moving block, the middle of the second mounting seat is in threaded connection with a second lead screw, the front side of the second lead screw is fixedly connected with a second motor, the middle of the second lead screw is in threaded connection with a second moving block, and the upper portion of the second moving block is in sliding connection with a second guide shaft; the up-and-down horizontal movement device comprises a fixed plate fixedly connected to the lower portion of the second moving block, a lifting frame is fixedly connected to the lower portion of the fixed plate, a lifting rod is fixedly connected to the lower portion of the lifting frame, a lifting plate is mounted on the lower portion of the lifting rod, and the lifting plate is fixedly connected with the spot welding machine.

Preferably, the spot welder comprises a welding gun and a mounting block, wherein the welding gun is mounted on the mounting block, and the mounting block is mounted on the lower surface of the moving mechanism.

Preferably, press from both sides tight fixed establishment and include fixed holder, bear seat, electric telescopic handle and removal holder, the both sides at workstation top all weld and bear the seat, electric telescopic handle's front side welded with fixed holder cooperation use remove the holder.

Preferably, press from both sides tight fixed establishment and set up in the locating rack, the locating rack has all been welded to the both sides at workstation top, the front side welding of locating rack inner chamber has fixed holder, it is located to bear the seat the inner chamber of locating rack, the rear side welding of locating rack inner chamber has electric telescopic handle.

Preferably, collect the mechanism including collecting cover, suction fan and play tuber pipe, it sets up to collect the cover the workstation lower surface position, just a plurality of through-holes have evenly been seted up on the workstation, through the through-hole will residue or dust on the workstation are collected in collecting the cover, it is connected with to collect the cover terminal surface down the suction fan, the air outlet of suction fan is connected with out the tuber pipe.

Preferably, the workstation lower surface is provided with down the protrusion, it is provided with the external screw thread to protrude down, it is provided with the internal thread to collect and cover the upper port, the internal thread with the external screw thread is mutually supported fixed connection collect cover with the workstation.

Preferably, a filter module is arranged between the collection cover and the suction fan. Wherein the filter screen that the filter module adopted to can play filterable effect.

Preferably, the collection hood is trumpet-shaped. The trumpet-shaped collecting cover is more beneficial to collecting the residues or the dust.

The utility model discloses a setting of suction fan can be on the workstation in the utility model, when there is residue or dust on the workstation, start the suction fan and inhale the residue or dust on the workstation in collecting the cover through the through-hole, the setting of filter screen can be collected the large granule residue that falls into collecting the cover, the small granule article blow the outlet duct through the suction fan, because the effect of filter module can carry out secondary filtration, and collecting the cover and pass through screw thread fixed connection with the suction fan, therefore both can convenient dismantlements get off, so that clear up large granule article wherein, the utility model discloses have multiple function, positioning accuracy is higher, can very big increase welded efficiency, the problem of welding set in the traditional steel construction has effectively been solved.

The utility model has the beneficial effects that:

one of the welding device comprises a rack and a workbench, wherein a moving mechanism is arranged on the rack, a spot welding machine is arranged on the moving mechanism, the workbench is positioned below the spot welding machine, a clamping and fixing mechanism is arranged on the workbench, and a residue or dust collecting mechanism is arranged below the workbench.

Secondly, a residue or dust collecting mechanism is arranged below the workbench, and residue or dust on the workbench can be collected through the collecting mechanism, so that the steel structure on the workbench can be welded more conveniently, welding deviation, welding missing and welding error are avoided, welding efficiency is greatly improved, welding cost is reduced, and the existing production requirements can be met.

Thirdly, the moving mechanism, the spot welding machine, the clamping and fixing mechanism and the collecting mechanism are respectively connected with a controller, the controller is arranged on the frame, the controller controls the moving mechanism, the spot welding machine, the clamping and fixing mechanism and the collecting mechanism to operate, the operation can be controlled by the controller, and therefore the steel structure can be automatically processed and welded,

drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a sectional view taken along line a-a of fig. 1.

Fig. 3 is a schematic structural view of the clamping and fixing mechanism of the present invention.

In the figure: 1, a frame; 2, a workbench; 3, a motion mechanism; 4, a spot welding machine; 5, clamping and fixing the mechanism; 6, a collecting mechanism; 7, a controller; 8, a positioning frame, 21, protruding downwards; 31, a left-right horizontal movement device; 32, a front and back horizontal movement device; 33, a vertical horizontal movement device; 41, a welding gun; 42, a mounting block; 51, fixing the clamp seat; 52, a bearing seat; 53, an electric telescopic rod; 54, moving the clamping seat; 61, a collection hood; 62, a suction fan; 63, an air outlet pipe; 64, a through hole; 65, a filtration module; 311, a first mounting seat; 312, a first lead screw; 313, a first motor; 314, a first moving block; 315, a first guide shaft; 321, a second mounting seat; 322, a second lead screw; 323, a second motor; 324, a second moving block; 325, a second guide shaft; 331, fixing plates; 332, a lifting frame; 333, a lifting rod; 334, lifting plate.

Detailed Description

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in when used, and are only used for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the utility model and not to limit the scope of the utility model. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

Referring to fig. 1, a welding device for steel structure production capable of being effectively positioned, including a frame 1 and a workbench 2, a moving mechanism 3 is arranged on the frame 1, a spot welding machine 4 is arranged on the moving mechanism 3, the workbench 2 is positioned at the position below the spot welding machine 4, a clamping and fixing mechanism 5 is arranged on the workbench 2, a collecting mechanism 6 for residue or dust is arranged below the workbench 2, the moving mechanism 3, the spot welding machine 4, the clamping and

fixing mechanisms

5 and 6 are respectively connected with a controller 7, the controller 7 is installed on the frame 1, and the moving mechanism 3, the spot welding machine 4, the clamping and fixing mechanism 5 and the collecting mechanism 6 are controlled to operate by the control and collecting mechanism 7.

In an alternative embodiment, as shown in fig. 1 and 2, the moving mechanism 3 includes a left-right horizontal moving device 31, a front-back horizontal moving device 32, and an up-down horizontal moving device 33, the left-right horizontal moving device 31 is connected with the front-back horizontal moving device 32, and the front-back horizontal moving device 32 is connected with the up-down horizontal moving device 33. The left-right horizontal movement device 31 comprises a first mounting base 311, a first lead screw 312 is connected to the middle of the first mounting base 311 through a thread, a first motor 313 is fixedly connected to the left side of the first lead screw 312, a first moving block 314 is connected to the middle of the first lead screw 312 through a thread, and a first guide shaft 315 is connected to the upper portion of the first moving block 314 in a sliding manner. The front and rear horizontal movement device 32 comprises a second mounting seat 321 fixedly connected to the lower portion of the first moving block 314, a second lead screw 322 threadedly connected to the middle of the second mounting seat 321, a second motor 323 fixedly connected to the front side of the second lead screw 322, a second moving block 324 threadedly connected to the middle of the second lead screw 322, and a second guide shaft 325 slidably connected to the upper portion of the second moving block 324. The vertical and horizontal movement device 33 comprises a fixed plate 331 fixedly connected to the lower portion of the second moving block 324, a lifting frame 332 is fixedly connected to the lower portion of the fixed plate 331, a lifting rod 333 is fixedly connected to the lower portion of the lifting frame 332, a lifting plate 334 is mounted to the lower portion of the lifting rod 333, and the spot welding machine 4 is fixedly connected to the lifting plate 334. The first motor 313 and the second motor 323 are both servo motors.

In an alternative embodiment, as shown in fig. 1, the spot welder 4 comprises a welding gun 41 and a mounting block 42, the welding gun 41 being mounted on the mounting block 42, the mounting block 42 being mounted on the lower surface of the movement mechanism 3.

In an alternative embodiment, as shown in fig. 3, the clamping and fixing mechanism 5 includes a fixed holder 51, a carrying seat 52, an electric telescopic rod 53 and a movable holder 54, the carrying seat 52 is welded on both sides of the top of the workbench 2, and the movable holder 54 used in cooperation with the fixed holder 51 is welded on the front side of the electric telescopic rod 53. The clamping and fixing mechanism 5 is arranged in a positioning frame 8, the positioning frame 8 is welded on two sides of the top of the workbench 2, a fixing clamp seat 51 is welded on the front side of the inner cavity of the positioning frame 8, a bearing seat 52 is located in the inner cavity of the positioning frame 8, and an electric telescopic rod 53 is welded on the rear side of the inner cavity of the positioning frame 8. The bearing seat 52 can be provided with a position sensor, the light sensation signal of the position sensor sends an instruction to the controller 7, the controller 7 analyzes the instruction information and then respectively sends an alarm module, the controller 7 controls the electric telescopic rod 53 to extend forwards, the electric telescopic rod 53 drives the movable clamping seat 54 to move forwards, the fixed clamping seat 51 serves as a fixed support, the movable clamping seat 54 and the fixed clamping seat 51 perform positioning, clamping and fixing on a steel plate, if the clamping and fixing mechanism 5 is abnormal during the period, the alarm module controls a buzzer to start to alarm workers, after the steel plate is positioned and fixed, the left-right horizontal movement device 31, the front-back horizontal movement device 32 and the up-down horizontal movement device 33 perform left-right, front-back and up-down adjustment, and therefore welding operation of the welding position of the steel plate can be achieved.

In an alternative embodiment, as shown in fig. 1, the collecting mechanism 6 includes a collecting cover 61, a suction fan 62 and an air outlet pipe 63, the collecting cover 61 is disposed on the lower surface of the workbench 2, a plurality of through holes 64 are uniformly formed in the workbench 2, residues or dust on the workbench 2 are collected into the collecting cover 61 through the through holes 64, the lower end surface of the collecting cover 61 is connected with the suction fan 62, and an air outlet of the suction fan 62 is connected with the air outlet pipe 63. 2 lower surfaces of workstation are provided with down protrusion 21, and lower protrusion 21 is provided with the external screw thread, collects cover 61 up end and is provided with the internal thread, and the internal thread is mutually supported fixed connection with the external screw thread and is collected cover 61 and workstation 2. A filtering module 65 is arranged between the collecting cover 61 and the suction fan 62, and the collecting cover 61 is horn-shaped.

According to the utility model, the suction fan 62 is arranged on the workbench 2, when residues or dust exists, the suction fan 62 is started to suck the residues or dust on the workbench 2 into the collection cover 61 through the through hole 64, the filter module 65 is arranged to collect large-particle residues falling into the collection cover 61, small-particle objects are blown into the air outlet pipe 63 through the suction fan 62, secondary filtering can be performed due to the effect of the filter module 65, and the collection cover 61 and the suction fan 62 are fixedly connected through threads, so that the disassembly and the assembly are convenient, and the large-particle objects in the collection cover can be cleaned conveniently.

It should be noted that, although the above embodiments have been described herein, the utility model is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present patent.

Claims

1. The utility model provides a but welding set is used in steel construction production of effective location which characterized in that: including frame (1) and workstation (2), be provided with motion (3) on frame (1), be provided with spot welder (4) on motion (3), workstation (2) are located spot welder (4) below position, be provided with on workstation (2) and press from both sides tight fixed establishment (5), workstation (2) below is provided with collection mechanism (6) of residue or dust, motion (3), spot welder (4), press from both sides tight fixed establishment (5) and collect mechanism (6) and be connected with controller (7) respectively, install controller (7) on frame (1), control through controller (7) the operation of motion (3), spot welder (4), press from both sides tight fixed establishment (5) and collect mechanism (6).

2. The welding device for steel structure production capable of being effectively positioned according to claim 1, is characterized in that: the movement mechanism (3) comprises a left-right horizontal movement device (31), a front-back horizontal movement device (32) and an up-down horizontal movement device (33), the left-right horizontal movement device (31) is connected with the front-back horizontal movement device (32), and the front-back horizontal movement device (32) is connected with the up-down horizontal movement device (33); the left-right horizontal movement device (31) comprises a first mounting seat (311), the middle of the first mounting seat (311) is in threaded connection with a first lead screw (312), the left side of the first lead screw (312) is fixedly connected with a first motor (313), the middle of the first lead screw (312) is in threaded connection with a first moving block (314), and the upper part of the first moving block (314) is in sliding connection with a first guide shaft (315); the front-back horizontal movement device (32) comprises a second mounting seat (321) arranged at the lower part of the first moving block (314), the middle of the second mounting seat (321) is in threaded connection with a second lead screw (322), a second motor (323) is fixedly connected to the front side of the second lead screw (322), the middle of the second lead screw (322) is in threaded connection with a second moving block (324), and the upper part of the second moving block (324) is in sliding connection with a second guide shaft (325); the up-and-down horizontal movement device (33) comprises a fixing plate (331) arranged at the lower part of the second moving block (324), the lower part of the fixing plate (331) is fixedly connected with a lifting frame (332), the lower part of the lifting frame (332) is fixedly connected with a lifting rod (333), the lower part of the lifting rod (333) is provided with a lifting plate (334), and the lifting plate (334) is fixedly connected with the spot welding machine (4).

3. The welding device for steel structure production capable of being effectively positioned according to claim 2, is characterized in that: the spot welding machine (4) comprises a welding gun (41) and a mounting block (42), wherein the welding gun (41) is mounted on the mounting block (42), and the mounting block (42) is mounted on the lower surface of the moving mechanism (3).

4. The welding device for steel structure production capable of being effectively positioned according to claim 1, is characterized in that: the clamping and fixing mechanism (5) comprises a fixing clamp seat (51), a bearing seat (52), an electric telescopic rod (53) and a moving clamp seat (54), the bearing seat (52) is welded on two sides of the top of the workbench (2), and the front side of the electric telescopic rod (53) is welded with the fixing clamp seat (51) in a matched mode to use the moving clamp seat (54).

5. The welding device for steel structure production capable of being effectively positioned according to claim 4, is characterized in that: press from both sides tight fixed establishment (5) and set up in locating rack (8), locating rack (8) have all been welded to the both sides at workstation (2) top, the front side welding of locating rack (8) inner chamber has fixed holder (51), bear seat (52) and be located the inner chamber of locating rack (8), the rear side welding of locating rack (8) inner chamber has electric telescopic handle (53).

6. The welding device for steel structure production capable of being effectively positioned according to claim 1, is characterized in that: collect mechanism (6) including collecting cover (61), suction fan (62) and air-out pipe (63), it sets up to collect cover (61) workstation (2) lower surface position, and evenly seted up a plurality of through-holes (64) on workstation (2), through-hole (64) will residue or dust on workstation (2) are collected in collecting cover (61), it is connected with to collect terminal surface under cover (61) suction fan (62), the air outlet of suction fan (62) is connected with air-out pipe (63).

7. The welding device for steel structure production capable of being effectively positioned according to claim 6, is characterized in that: workstation (2) lower surface is provided with down protrusion (21), protrusion (21) are provided with the external screw thread down, it is provided with the internal thread to collect cover (61) up end, the internal thread with the external screw thread is mutually supported fixed connection collect cover (61) with workstation (2).

8. The welding device for steel structure production capable of being effectively positioned according to claim 6, is characterized in that: a filtering module (65) is arranged between the collecting cover (61) and the suction fan (62).

9. The welding device for producing the steel structure, which can be effectively positioned, is characterized by comprising the following components in parts by weight according to claim 6, 7 or 8: the collecting cover (61) is trumpet-shaped.