CN215390310U - High-altitude coating wall-climbing robot - Google Patents
High-altitude coating wall-climbing robot Download PDFInfo
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- CN215390310U CN215390310U CN202121172529.3U CN202121172529U CN215390310U CN 215390310 U CN215390310 U CN 215390310U CN 202121172529 U CN202121172529 U CN 202121172529U CN 215390310 U CN215390310 U CN 215390310U
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- coating
- box body
- transmission shaft
- wall
- climbing robot
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Abstract
The utility model relates to a high-altitude coating wall-climbing robot, which comprises a supporting box body, a driving gear, driven gears, a crawler belt, a driving piece, pneumatic sucker assemblies, a coating nozzle and a heating pipe, wherein the front end and the front end of the supporting box body are respectively and rotatably connected with a first transmission shaft and a second transmission shaft; according to the utility model, the heating pipe is arranged at the bottom of the supporting box body, so that the coating can be synchronously dried in the coating process, and the quality of the coating can be ensured.
Description
Technical Field
The utility model relates to the technical field of coating automation, in particular to a high-altitude coating wall-climbing robot.
Background
The wall climbing robot is an automatic robot capable of climbing on a vertical wall and completing operation, and is also called a wall moving robot. The wall-climbing robot has two basic functions of adsorption and movement, and the common adsorption modes include negative pressure adsorption and permanent magnet adsorption. The negative pressure mode can be absorbed on the wall surface by generating negative pressure in the sucking disc and is not limited by the wall surface material; the permanent magnet adsorption mode has two modes of a permanent magnet and an electromagnet and is only suitable for adsorbing the magnetic conductivity wall surface. The wall-climbing robot is mainly used for petrochemical enterprises to carry out flaw detection or paint spraying treatment on the cylindrical large tank or carry out cleaning and spraying on buildings.
However, the existing high-altitude coating wall-climbing robot only has a single spraying function, a paint layer after coating needs to be dried by natural wind power, and particles such as dust in the air are easy to adhere to the surface of a coating in the drying process, so that the quality of the coating is reduced.
Therefore, there is a need to provide a new technical solution to overcome the above-mentioned drawbacks.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a high-altitude coating wall-climbing robot which can effectively solve the technical problems.
In order to achieve the purpose of the utility model, the following technical scheme is adopted:
a high-altitude painting wall-climbing robot, comprising:
supporting the box body: the front end and the front end of the transmission shaft are respectively and rotatably connected with a first transmission shaft and a second transmission shaft;
a driving gear: the first transmission shaft is fixedly arranged at the end parts of two ends of the first transmission shaft;
a driven gear: the second transmission shaft is fixedly arranged at the end parts of two ends of the second transmission shaft;
track: the driving gear is meshed with the driven gear;
a driving part: driving the driving gear to rotate;
pneumatic sucking disc subassembly: a plurality of the crawler belts are uniformly distributed on the outer surface of the crawler belt;
coating a spray head: the coating device is fixedly arranged on the front side of the supporting box body, and a discharge port of the coating device is vertical to a surface to be coated;
and, heating the tube: the coating drying device is fixedly arranged at the bottom of the supporting box body and is provided with a plurality of coating drying devices, and the coating drying devices are used for drying the coating synchronously in the spraying process.
Preferably, the pneumatic sucker assembly comprises a pneumatic sucker fixedly connected with the crawler and a vacuum generator, and the vacuum generator is fixedly connected with the pneumatic sucker.
Preferably, a storage box is installed at the top of the supporting box body and communicated with the coating nozzle through a conveying pipe.
Preferably, a fixed support is installed on the front side surface of the supporting box body and is in threaded connection with the outer side wall of the coating spray head.
Preferably, the bottom of the supporting box body is fixedly provided with a drying box, and the heating pipes are distributed in the drying box at equal intervals along the moving direction of the robot.
Preferably, the dust removing device further comprises a dust removing roller which is rotatably connected to the front side of the supporting box body through an installation frame, and dust is removed on the surface to be coated before coating.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the heating pipe is arranged at the bottom of the supporting box body, so that the coating can be synchronously dried in the coating process, excessive dust and impurities can be prevented from being mixed in the coating, and the quality of the coating can be further ensured; meanwhile, the device is simple in structure, convenient to operate and easy to popularize and use.
2. According to the utility model, the dust removing roller is arranged, so that the dust removing cleaning treatment can be carried out on the surface to be coated before coating, and the quality of the coating can be further improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.
FIG. 1 is a schematic structural diagram of a high-altitude painting wall-climbing robot provided by the utility model;
fig. 2 is a schematic structural diagram of the high-altitude painting wall-climbing robot provided by the utility model at another view angle.
Numerical description in the figures:
1. supporting the box body; 2. a driving gear; 3. a driven gear; 4. a crawler belt; 5. a pneumatic chuck assembly; 6. coating a spray head; 7. heating a tube; 8. a first drive shaft; 9. a second drive shaft; 10. fixing a bracket; 11. a pump body; 12. a drying box; 13. a dust removal roller; 14. a mounting frame; 15. a material storage box.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it is to be understood that the terms "central," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the utility model and for simplicity in description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the scope of the utility model. When an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
The utility model relates to a high-altitude coating wall-climbing robot, which is clearly and completely explained in the following with reference to the attached drawings.
As shown in fig. 1 and 2, the utility model provides an aerial painting wall-climbing robot, which comprises a supporting box body 1, a driving gear 2, a driven gear 3, a crawler 4, a driving piece, a pneumatic suction cup assembly 5, a painting spray head 6 and a heating pipe 7.
The middle part of the supporting box body 1 is embedded with a control module for controlling the robot to move and work, which is the prior art and is not described herein again.
The front end and the rear end of the supporting box body 1 are respectively and rotatably connected with a first transmission shaft 8 and a second transmission shaft 9, and the first transmission shaft 8 and the second transmission shaft 9 penetrate through the supporting box body 1 from left to back.
The driving gear 2 is arranged at the end part of the first transmission shaft 8; the driven gear 3 is arranged at the end part of the second transmission shaft 9; the crawler 4 is rotatably sleeved on the outer sides of the driving gear 2 and the driven gear 3 and is meshed with the driving gear 2 and the driven gear 3. The driving gear 2, the driven gear 3 and the crawler 4 are provided with two groups which are respectively positioned on the left side and the right side of the supporting box body 1.
The driving part is preferably a driving motor and is arranged on the right side of the supporting box body 1 to drive the driving gear 2 to rotate, so that the crawler belt 4 and the driven gear 3 are driven to rotate.
Pneumatic sucking disc subassembly 5 is installed the surface of track 4, it includes through the bolt fastening the pneumatic suction cup and the vacuum generator of 4 surfaces of track, vacuum generator installs the outside of pneumatic suction cup for to pneumatic suction cup evacuation, make it adsorb on the wall, track 4 drives the pneumatic suction cup of its surface in the rotation process and adsorbs on the wall in turn to realize the forward motion of robot.
The coating spray head 6 is positioned on the front side of the supporting box body 1, and a discharge hole of the coating spray head is vertical to a surface to be coated and is used for coating the surface to be coated. The top of the supporting box body 1 is provided with a material storage box 15 and a pump body 11, wherein the material storage box 15 stores material liquid, and the material storage box is communicated with the coating spray head 6 through a material conveying pipe and the pump body 11 to supply liquid for the coating spray head.
In addition, in order to ensure the stability of the coating nozzle 6 during the operation, a fixing bracket 10 is further provided in this embodiment, the fixing bracket 10 is fixed on the front side surface of the supporting box 1 by bolts, and the outer side wall of the coating nozzle 6 is in threaded connection with the fixing bracket 10.
The heating pipe 7 is installed at the bottom of the supporting box body 1, a certain distance is reserved between the lowest point of the heating pipe and the surface with the coating, and the heating pipe 7 is used for drying the coating.
According to the utility model, the heating pipe 7 is arranged at the bottom of the supporting box body 1, so that the coating can be synchronously dried in the coating process, excessive dust and impurities can be prevented from being mixed in the coating, and the quality of the coating can be ensured; meanwhile, the device is simple in structure, convenient to operate and easy to popularize and use.
Specifically, in the present embodiment, a drying box 12 is further provided, and is fixed to the bottom of the drying box 12 by bolts. Install the negative pole post on the left side inside wall of stoving case 12, install positive pole post on its right side inside wall, the both ends tip of heating pipe 7 respectively with positive pole post and negative pole post electric connection, simultaneously install temperature detect switch on the heating pipe 7, temperature detect switch and control module control connection to the temperature of control heating pipe 7.
It should be noted that, in this embodiment, there are 7 heating pipes 7, and the heating pipes are distributed at equal intervals along the moving direction of the robot. The number of the negative electrode columns, the number of the positive electrode columns and the number of the temperature control switches correspond to the number of the heating pipes 7 one by one.
Meanwhile, in the present embodiment, a dust removing roller 13 is further provided, which is located at the front side of the supporting case 1. Specifically, an installation frame 14 is fixed on the front side wall of the supporting box body 1 through bolts, and the dust removing roller 13 is rotatably connected to the end part of the free end of the installation frame 14. The dust removing roller 13 is specifically an electrostatic dust removing roller 13, which is located at the front side of the coating nozzle 6 and is spaced from the coating nozzle 6 by a certain distance, and the distance is determined according to the spraying range of the coating nozzle 6, so that the paint is suitable for not being sprayed on the dust removing roller 13.
According to the utility model, the dust removing roller 13 is arranged, so that dust removing and cleaning treatment can be carried out on the surface to be coated before coating, and the quality of the coating can be further improved.
It should be noted that the vacuum generator, the dust removing roller 13, the driving member, the pump body 11 and the heating pipe 7 are all connected to the control module for controlling the opening or closing thereof, wherein the specific circuit connection manner and the control method can refer to the prior art and are not described herein again.
The working principle of the utility model is as follows:
during the use, driving piece drive driving gear 2 rotates, and then drives track 4 and rotate, and the vacuum chuck on track 4 adsorbs in turn on treating the application wall to realize the motion of moving ahead of robot.
In the process that the robot moved ahead, the coating shower nozzle 6 is treated the coating face and is scribbled, and dust removal roller 13 and heating pipe 7 synchronous motion simultaneously, dust removal roller 13 is treating removing dust between the coating of coating face and is handled it, heating pipe 7 is dried the coating after the coating.
The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described, and the content not described in detail in the specification belongs to the prior art known by persons skilled in the art.
Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model.
Claims (6)
1. The utility model provides a high altitude application wall climbing robot which characterized in that: the method comprises the following steps:
supporting the box body: the front end and the front end of the transmission shaft are respectively and rotatably connected with a first transmission shaft and a second transmission shaft;
a driving gear: the first transmission shaft is fixedly arranged at the end parts of two ends of the first transmission shaft;
a driven gear: the second transmission shaft is fixedly arranged at the end parts of two ends of the second transmission shaft;
track: the driving gear is meshed with the driven gear;
a driving part: driving the driving gear to rotate;
pneumatic sucking disc subassembly: a plurality of the crawler belts are uniformly distributed on the outer surface of the crawler belt;
coating a spray head: the coating device is fixedly arranged on the front side of the supporting box body, and a discharge port of the coating device is vertical to a surface to be coated;
and, heating the tube: the coating drying device is fixedly arranged at the bottom of the supporting box body and is provided with a plurality of coating drying devices, and the coating drying devices are used for drying the coating synchronously in the spraying process.
2. The aerial coating wall-climbing robot as claimed in claim 1, wherein: the pneumatic sucker assembly comprises a pneumatic sucker fixedly connected with the crawler and a vacuum generator, and the vacuum generator is fixedly connected with the pneumatic sucker.
3. The aerial coating wall-climbing robot as claimed in claim 1, wherein: the top of the supporting box body is provided with a storage box, and the storage box is communicated with the coating sprayer through a conveying pipe.
4. The aerial painting wall-climbing robot as claimed in claim 3, characterized in that: and the front side surface of the supporting box body is provided with a fixed support which is in threaded connection with the outer side wall of the coating spray head.
5. The aerial coating wall-climbing robot as claimed in claim 1, wherein: the bottom of the supporting box body is fixedly provided with a drying box, and the heating pipes are distributed in the drying box at equal intervals along the moving direction of the robot.
6. An aerial painting wall climbing robot as claimed in any one of claims 1 to 5, wherein: the dust removing device is characterized by further comprising a dust removing roller which is rotatably connected to the front side of the supporting box body through an installation frame, and dust is removed from a surface to be coated before coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121172529.3U CN215390310U (en) | 2021-05-28 | 2021-05-28 | High-altitude coating wall-climbing robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121172529.3U CN215390310U (en) | 2021-05-28 | 2021-05-28 | High-altitude coating wall-climbing robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215390310U true CN215390310U (en) | 2022-01-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121172529.3U Expired - Fee Related CN215390310U (en) | 2021-05-28 | 2021-05-28 | High-altitude coating wall-climbing robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215390310U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117737719A (en) * | 2024-02-21 | 2024-03-22 | 南通远洋船舶配套有限公司 | Coating device for ship side plate |
| CN117737719B (en) * | 2024-02-21 | 2024-05-17 | 南通远洋船舶配套有限公司 | Coating device for ship side plate |
-
2021
- 2021-05-28 CN CN202121172529.3U patent/CN215390310U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117737719A (en) * | 2024-02-21 | 2024-03-22 | 南通远洋船舶配套有限公司 | Coating device for ship side plate |
| CN117737719B (en) * | 2024-02-21 | 2024-05-17 | 南通远洋船舶配套有限公司 | Coating device for ship side plate |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220104 |