CN215376957U - A composite cable with coexistence of signal and power - Google Patents

A composite cable with coexistence of signal and power Download PDF

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Publication number
CN215376957U
CN215376957U CN202121181624.XU CN202121181624U CN215376957U CN 215376957 U CN215376957 U CN 215376957U CN 202121181624 U CN202121181624 U CN 202121181624U CN 215376957 U CN215376957 U CN 215376957U
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China
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power
signal
wire
line
protective sleeve
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CN202121181624.XU
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Chinese (zh)
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刘欣
季美宏
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GANSU RUIXIN CABLE Co.,Ltd.
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Suzhou Tongyuan Cable Technology Co ltd
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Abstract

本实用新型提供了一种信号与动力并存的复合线缆,包括信号线、动力线、填充条和保护套;动力线设有三根,动力线包括动力线导体以及包覆在动力线外部的动力线绝缘层;信号线设有两根,两根信号线分布于其中一根动力线的两侧,信号线包括信号线导体、包覆在信号线导体外部的动力线绝缘层以及包覆在动力线绝缘层外部的绕包带;保护套内与动力线、信号线之间的空隙填充有填充条,保护套的材质为热塑性弹性体,保护套内与动力线、信号线之间的空隙填充有填充条。本实用新型的外径因信号线位置改良缩减,由此节省了材料,减小了制作成本;本实用新型将两根信号线各自屏蔽,屏蔽结构的改良省去屏蔽铜网,成本进一步降低。

Figure 202121181624

The utility model provides a composite cable with coexistence of signal and power, comprising a signal wire, a power wire, a filling strip and a protective cover; three power wires are provided, and the power wire includes a power wire conductor and a power wire wrapped outside the power wire Line insulation layer; there are two signal lines, and the two signal lines are distributed on both sides of one of the power lines. The wrapping tape outside the wire insulation layer; the gap between the protective sleeve and the power line and signal line is filled with filler strips, the protective sleeve is made of thermoplastic elastomer, and the gap between the protective sleeve and the power line and signal line is filled There are filler bars. The outer diameter of the utility model is reduced due to the improvement of the position of the signal line, thereby saving materials and reducing the manufacturing cost; the utility model shields the two signal lines respectively, and the improvement of the shielding structure eliminates the need for shielding copper mesh, and the cost is further reduced.

Figure 202121181624

Description

Composite cable with coexistence of signal and power
Technical Field
The utility model belongs to the field of cables, and particularly relates to a composite cable with coexistence of signals and power.
Background
A cable is an electrical energy or signal transmission device, usually a rope-like cable made up of several or groups of conductors (at least two in each group) twisted together, each group being insulated from the other and often twisted around the center, the whole being covered with a highly insulating covering. The cable has the characteristics of internal electrification and external insulation.
The cable with the existing signal line and the power line in the coexistence mode is large in outer diameter and high in cost, the two signal lines are combined together, the requirement for shielding is high, the two signal lines need to be shielded simultaneously by using a copper net, the shielding cost is high, and interference is easy to exist between the two signal lines.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a composite cable with signals and power coexisting and without signal interference.
According to one aspect of the utility model, a composite cable with coexisting signals and power comprises a signal wire, a power wire, a filling strip and a protective sleeve;
the power lines are three, and each power line comprises a power line conductor and a power line insulating layer coated outside the power line;
the two signal wires are distributed on two sides of one power wire, and each signal wire comprises a signal wire conductor, a power wire insulating layer and a wrapping tape, wherein the power wire insulating layer is coated outside the signal wire conductor, and the wrapping tape is coated outside the power wire insulating layer;
the gaps among the protective sleeve, the power line and the signal line are filled with filling strips, the protective sleeve is made of thermoplastic elastomer,
and filling strips are filled in gaps among the protective sleeve, the power line and the signal line.
In some embodiments, the power line conductor is formed by stranding and pressing bare copper wires, and the material of the power line insulating layer is elastic polyethylene.
In some embodiments, the signal line conductor is formed by twisting and pressing a plurality of bare copper wires and a copper foil wire, the signal line insulating layer is made of elastic polyethylene, and the wrapping tape is made of aluminum foil.
In some embodiments, the filler strip is a nonwoven.
In some embodiments, the material of the protective sheath is a thermoplastic elastomer.
The beneficial effects are as follows: the outer diameter of the utility model is reduced due to the improvement of the position of the signal wire, thereby saving materials and reducing the manufacturing cost;
the utility model shields the two signal wires respectively, and the improvement of the shielding structure saves a shielding copper net, thereby further reducing the cost.
Drawings
Fig. 1 is a schematic structural diagram of a composite cable with both signal and power according to an embodiment of the present invention.
Detailed Description
Fig. 1 schematically shows a composite cable of one embodiment of the present invention with both signal and power. As shown in fig. 1, the composite cable with both signal and power comprises a signal wire 1, a power wire 2, a filler strip 3 and a protective sleeve 4.
Three power lines 2 are provided. The three power lines 2 are arranged in a tangent way in pairs. The power wire 2 includes a power wire conductor 21 and a power wire insulating layer 22 covering the outside of the power wire conductor 21. In this embodiment, the power line conductor 21 is formed by stranding and compressing 136 bare copper wires having a cross-sectional area of 0.15 mm square. The power wire conductor 21 has an overall cross-section of 2.5 square millimeters. The power line insulating layer 22 is made of elastic polyethylene.
Two signal lines 1 are provided. Two signal wires 1 are distributed on two sides of one power wire 2. The signal wires 1 are respectively tangent to the two power wires 2. Therefore, the size of the overall outer diameter of the cable can be reduced, and materials are saved. Meanwhile, the two signal wires 1 are separated to be independently shielded, so that the shielding effect is better, and the mutual interference of the two signal wires 1 is avoided. The signal line 1 includes a signal line conductor 11, a signal line insulating layer 12 covering the outside of the signal line conductor 11, and a taping 13 covering the outside of the signal line insulating layer 12. The signal line conductor 11 is formed by twisting and pressing a bare copper wire and a copper foil wire. In this embodiment, the signal line conductor is formed by twisting and compressing 28 bare copper wires having a cross-sectional area of 0.15 mm square and one copper foil wire. Therefore, the flexibility of the signal wire can be maintained, meanwhile, the strength of the signal wire can be guaranteed, and the copper foil wire can be used as a pulling force center to increase the strength of the signal wire under the condition of back-and-forth pulling, so that the signal wire is not easy to break in the using process. The material of the signal line insulating layer 12 is elastic polyethylene. The outside of the insulating layer 12 is covered with a wrapping tape 13 for shielding. The wrapping tape 13 is made of aluminum foil. After the two signal wires 1 are respectively arranged, the requirement on shielding is reduced, and the signal wires can be better shielded by the wrapping tape 13.
And filling strips 3 are filled in gaps between the protective sleeve 4 and the power lines 1 and between the protective sleeve and the signal lines 2. The filling strips 3 are non-woven fabrics. The protective sleeve 4 is made of thermoplastic elastomer.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept herein, and it is intended to cover all such modifications and variations as fall within the scope of the utility model.

Claims (4)

1. A composite cable with coexistence of signals and power is characterized by comprising a signal wire, a power wire, a filling strip and a protective sleeve;
the power lines are three, and each power line comprises a power line conductor and a power line insulating layer coated outside the power line;
the two signal wires are distributed on two sides of one power wire, and each signal wire comprises a signal wire conductor, a power wire insulating layer and a wrapping tape, wherein the power wire insulating layer is coated outside the signal wire conductor, and the wrapping tape is coated outside the power wire insulating layer;
the gaps among the protective sleeve, the power line and the signal line are filled with filling strips, the protective sleeve is made of thermoplastic elastomer,
and filling strips are filled in gaps among the protective sleeve, the power line and the signal line.
2. The signal and power coexisting composite cable according to claim 1, wherein the power line conductor is formed by stranding and pressing bare copper wires, and the power line insulating layer is made of elastic polyethylene.
3. The signal and power coexisting composite cable according to claim 1, wherein the signal wire conductor is formed by twisting and compressing a plurality of bare copper wires and a copper foil wire, the signal wire insulating layer is made of elastic polyethylene, and the wrapping tape is made of aluminum foil.
4. The signal and power coexisting composite cable of claim 1, wherein the filler strip is a non-woven fabric.
CN202121181624.XU 2021-05-30 2021-05-30 A composite cable with coexistence of signal and power Active CN215376957U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121181624.XU CN215376957U (en) 2021-05-30 2021-05-30 A composite cable with coexistence of signal and power

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121181624.XU CN215376957U (en) 2021-05-30 2021-05-30 A composite cable with coexistence of signal and power

Publications (1)

Publication Number Publication Date
CN215376957U true CN215376957U (en) 2021-12-31

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CN202121181624.XU Active CN215376957U (en) 2021-05-30 2021-05-30 A composite cable with coexistence of signal and power

Country Status (1)

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CN (1) CN215376957U (en)

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Effective date of registration: 20240805

Address after: 734116 group 3, Wenquan village, Weiqi Town, Shandan County, Zhangye City, Gansu Province

Patentee after: Gao Jun

Country or region after: China

Address before: No. 1989, Diamond Road, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province

Patentee before: Suzhou Tongyuan Cable Technology Co.,Ltd.

Country or region before: China

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Effective date of registration: 20241022

Address after: 734199 Chengbei Industrial Park, Shandan County, Zhangye City, Gansu Province

Patentee after: GANSU RUIXIN CABLE Co.,Ltd.

Country or region after: China

Address before: 734116 group 3, Wenquan village, Weiqi Town, Shandan County, Zhangye City, Gansu Province

Patentee before: Gao Jun

Country or region before: China