CN215365866U

CN215365866U - Casting quenching device

Info

Publication number: CN215365866U
Application number: CN202022813684.0U
Authority: CN
Inventors: 雷滔飞
Original assignee: Jiahe Leishi Machinery Casting Industry Co ltd
Current assignee: Jiahe Leishi Machinery Casting Industry Co ltd
Priority date: 2020-11-27
Filing date: 2020-11-27
Publication date: 2021-12-31
Anticipated expiration: 2030-11-27

Abstract

The utility model discloses a casting quenching device, which comprises a box body, a carrying structure and a water storage structure, wherein the inner surface of the box body is fixedly connected with the carrying structure, one side of the box body is detachably connected with the water storage structure, the carrying structure is fixedly connected with one side of a connecting plate, the other side of the connecting plate is fixedly connected with the box body, a stirring structure is arranged in the box body and is positioned below the carrying structure, a water inlet pipe is arranged between the box body and the water storage structure, one side of the box body is connected with a water outlet pipe in a flange manner, and the lower part of the box body is fixedly connected with a bottom plate. The casting quenching is prevented from being uneven, and the quenching quality of the casting is improved.

Description

Casting quenching device

Technical Field

The utility model relates to the technical field of quenching, in particular to a casting quenching device.

Background

Quenching is a heat treatment process of metal in which a metal part is heated to a suitable temperature and held for a period of time, and then rapidly immersed in a quenching medium to rapidly cool the metal. Common quenching media are brine, water, mineral oil, and the like. The quenching can greatly improve the strength, hardness, wear resistance, fatigue strength, toughness and the like of the metal, thereby meeting different use requirements of various mechanical parts and tools.

However, the existing casting quenching device also has the problems that uneven quenching of all surfaces is easy to generate when the casting is quenched, the using effect of the casting is influenced, the influence of water temperature on the quenching of the casting is very important, and the device is inconvenient to control the water temperature, so that the casting quenching device is provided.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides a casting quenching device, which aims to solve the problems of uneven quenching of castings and inconvenience in water temperature control of the device in the background art.

(II) technical scheme

In order to achieve the purpose, the utility model is realized by the following technical scheme:

the utility model provides a foundry goods guenching unit, includes the box, carries thing structure and water storage structure, the box internal surface with carry thing structure fixed connection, box one side can be dismantled with water storage structure and be connected, carry thing structure and connecting plate one side fixed connection, connecting plate opposite side and box fixed connection, the inside stirring structure that is provided with of box, the stirring structure is located carries thing structure below, be provided with the inlet tube between box and the water storage structure, box one side and outlet pipe flange joint, box below and bottom plate fixed connection, the bottom plate below is filled up with the protection and is glued mutually, the box surface can be dismantled with control panel and be connected, control panel passes through wire and water storage structure and stirring structure electric connection on one side.

Further preferably, carry the thing structure still including placing the frame, placing board, antifriction plate and through-hole, place frame top and box fixed connection, place board below and place frame fixed connection, it is provided with the antifriction plate to place the board top, place the inside through-hole that has seted up of frame.

Further preferably, the water storage structure further comprises a water storage tank, a temperature detector, a heating mechanism and a water adding pipe, one side of the water storage tank is fixedly connected with the tank body, the temperature detector and the heating mechanism are fixedly connected with the inner surface of the water storage tank, the temperature detector is located below the heating mechanism, and the lower portion of the water adding pipe is connected with a flange of the water storage tank.

Further preferably, the stirring structure further comprises a shell, a motor, a stirring rod and stirring blades, the lower side of the shell is fixedly connected with the box body, the motor is detachably connected with the inner surface of the shell, the upper side of the motor is fixedly connected with the stirring rod, the periphery of the stirring rod is detachably connected with the stirring blades, and the number of the stirring blades is four.

Further preferably, the wear-resistant plates are made of ceramics, the placing plates and the wear-resistant plates are connected through gluing, and the through holes are formed in a plurality.

Preferably, the heating mechanism further comprises a heat conduction plate, a heating pipe and a plurality of heat insulation plates, wherein the inner surface of the heat conduction plate is fixedly connected with the heating pipe, the outer surface of the heat conduction plate is fixedly connected with the heat insulation plates, the heat insulation plates are fixedly connected with the inner surface of the water storage tank, and the heating pipes are arranged in a plurality.

Further preferably, the stirring structure is detachably connected with the box body, the water inlet pipe is glued with the water storage structure, the number of the connecting plates is four, and the number of the stirring structure is two.

(III) advantageous effects

The utility model provides a casting quenching device which has the following beneficial effects:

(1) this foundry goods guenching unit through the stirring structure that sets up, makes two motors begin work through the control button on control panel surface, drives the puddler rotation of top, and then drives puddler stirring leaf all around and rotate, stirs the quenching liquid of box inside for the inside quenching liquid of box flows, has reached and has treated the foundry goods of quenching in the quenching liquid and evenly quenched, prevents that the foundry goods quenching is inhomogeneous, has improved the quality of foundry goods quenching.

(2) This foundry goods guenching unit, through the water storage structure that sets up, can add water to the storage water tank through the filler pipe, when needs improve the temperature, make the heating pipe in the heating mechanism start work through the control button on control panel surface, rise the temperature, can real-time supervision temperature through thermodetector, can judge whether continue the heating by the temperature demonstration in the storage water tank outside, prevent that the temperature is too high, lead to the quenching speed to slow down, perhaps the temperature is low excessively, lead to foundry goods deformation too big, the condition such as crackle appears.

(3) This foundry goods guenching unit fills up and the antifriction plate through connecting plate, the protection that sets up, connects between box and year thing structure through four connecting plates, has strengthened the stability of placing the board, fills up the setting in the bottom plate below through the protection, and the protection device bottom is placing the board top through the setting of high temperature resistant pottery antifriction plate, can prevent to treat the foundry goods of quenching and scald the bad device, has strengthened the device practicality.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a cross-sectional view of the case of the present invention;

FIG. 3 is a schematic view of a water storage structure according to the present invention;

FIG. 4 is a partial schematic view of the stirring structure of the present invention.

In the figure: 1. a box body; 2. a carrying structure; 3. a water storage structure; 4. a connecting plate; 5. a stirring structure; 6. a water inlet pipe; 7. a water outlet pipe; 8. a base plate; 9. a protective pad; 10. a control panel; 201. placing the frame; 202. placing the plate; 203. a wear plate; 204. a through hole; 31. a water storage tank; 32. a temperature detector; 33. a heating mechanism; 34. a water feeding pipe; 35. a heat conducting plate; 36. heating a tube; 37. a heat insulation plate; 51. a housing; 52. a motor; 53. a stirring rod; 54. stirring the leaves.

The apparatus of the utility model is available both commercially and in private customizations:

a temperature detector: PH-2989;

a motor: 6IK250 RGU-CF.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-4, the present invention provides a technical solution: a casting quenching device comprises a box body 1, a carrying structure 2 and a water storage structure 3, wherein the inner surface of the box body 1 is fixedly connected with the carrying structure 2, one side of the box body 1 is detachably connected with the water storage structure 3, the carrying structure 2 is fixedly connected with one side of a connecting plate 4, the other side of the connecting plate 4 is fixedly connected with the box body 1, a stirring structure 5 is arranged inside the box body 1, the stirring structure 5 is positioned below the carrying structure 2, a water inlet pipe 6 is arranged between the box body 1 and the water storage structure 3, one side of the box body 1 is connected with a water outlet pipe 7 in a flange manner, the lower side of the box body 1 is fixedly connected with a bottom plate 8, the lower side of the bottom plate 8 is glued with a protective pad 9, the outer surface of the box body 1 is detachably connected with a control panel 10, and one side of the control panel 10 is electrically connected with the water storage structure 3 and the stirring structure 5 through a lead; connect between box 1 and year thing structure 2 through four connecting plates 4, strengthened the stability of placing board 202, set up in bottom plate 8 below, protection device bottom through protection pad 9.

In this embodiment, the carrying structure 2 further includes a placing frame 201, a placing plate 202, a wear-resistant plate 203, and a through hole 204, the upper side of the placing frame 201 is fixedly connected to the box body 1, the lower side of the placing plate 202 is fixedly connected to the placing frame 201, the wear-resistant plate 203 is arranged above the placing plate 202, and the through hole 204 is formed in the placing frame 201; castings to be quenched can be placed through the placing plate 202 inside the placing frame 201, and quenching liquid can enter the placing frame 201 conveniently through the through holes 204.

In this embodiment, the water storage structure 3 further includes a water storage tank 31, a temperature detector 32, a heating mechanism 33 and a water feeding pipe 34, one side of the water storage tank 31 is fixedly connected with the tank body 1, the temperature detector 32 and the heating mechanism 33 are both fixedly connected with the inner surface of the water storage tank 31, the temperature detector 32 is located below the heating mechanism 33, and the lower part of the water feeding pipe 34 is connected with the water storage tank 31 by a flange; the temperature detector 32 can monitor the water temperature in real time, and the temperature outside the water storage tank 31 can display the temperature to judge whether to continue heating.

In this embodiment, specifically, the stirring structure 5 further includes a housing 51, a motor 52, four stirring rods 53 and four stirring blades 54, the lower portion of the housing 51 is fixedly connected to the box body 1, the motor 52 is detachably connected to the inner surface of the housing 51, the upper portion of the motor 52 is fixedly connected to the stirring rods 53, the periphery of the stirring rods 53 is detachably connected to the stirring blades 54, and the number of the stirring blades 54 is four; make two motors 52 begin work through the control button on control panel 10 surface, drive the puddler 53 of top and rotate, and then drive puddler 53 stirring leaf 54 all around and rotate, stir the inside quenching liquid of box 1 for the inside quenching liquid of box 1 flows, has reached and has treated the casting that quenches in the quenching liquid and evenly quenches, prevents that the casting quenching is inhomogeneous, has improved the quality that the casting quenches.

In this embodiment, specifically, the wear-resistant plate 203 is made of ceramic, the placing plate 202 and the wear-resistant plate 203 are connected by gluing, and a plurality of through holes 204 are provided; by disposing the high-temperature resistant ceramic wear plate 203 above the placing plate 202, the casting to be quenched can be prevented from burning the apparatus.

In this embodiment, specifically, the heating mechanism 33 further includes a heat conducting plate 35, a heating pipe 36 and a plurality of heat insulating plates 37, the inner surface of the heat conducting plate 35 is fixedly connected with the heating pipe 36, the outer surface of the heat conducting plate 35 is fixedly connected with the heat insulating plates 37, the heat insulating plates 37 are fixedly connected with the inner surface of the water storage tank 31, and the plurality of heating pipes 36 are arranged; when the water temperature needs to be raised, the heating pipe 36 in the heating mechanism 33 is started to work through the control button on the surface of the control panel 10, so that the water temperature is raised.

In this embodiment, it is concrete, stirring structure 5 is connected for dismantling with the connected mode of box 1, and inlet tube 6 is the veneer with the connected mode of water storage structure 3, and connecting plate 4 is provided with four altogether, and stirring structure 5 is provided with two altogether, and stirring structure 5 stirs the inside quenching liquid of box 1 for the inside quenching liquid of box 1 flows.

The working principle is as follows: firstly, the device is powered on, then a casting to be quenched is placed above an abrasion-resistant plate 203 in an object carrying structure 2, finally, quenching liquid in a water storage tank 31 is introduced into a box body 1 for quenching, when the casting is quenched, two motors 52 start to work through control buttons on the surface of a control panel 10, then a stirring rod 53 above the stirring rod is driven to rotate, finally stirring blades 54 around the stirring rod 53 are driven to rotate to stir the quenching liquid in the box body 1, the flow of the quenching liquid in the box body 1 is accelerated, the casting to be quenched in the quenching liquid is uniformly quenched, when the temperature is reduced, heating pipes 36 in a heating mechanism 33 start to work through the control buttons on the surface of the control panel 10, the water temperature is increased, a temperature detector 32 can monitor the water temperature in real time, and can judge whether to continue heating through the temperature display outside the water storage tank 31, the conditions that the quenching speed is slowed down due to overhigh water temperature or the casting is deformed too much and cracks are caused due to overlow water temperature are prevented.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a foundry goods guenching unit, includes box (1), carries thing structure (2) and water storage structure (3), its characterized in that: the inner surface of the box body (1) is fixedly connected with the object carrying structure (2), one side of the box body (1) is detachably connected with the water storage structure (3), the carrying structure (2) is fixedly connected with one side of a connecting plate (4), the other side of the connecting plate (4) is fixedly connected with the box body (1), a stirring structure (5) is arranged in the box body (1), the stirring structure (5) is positioned below the carrying structure (2), a water inlet pipe (6) is arranged between the box body (1) and the water storage structure (3), one side of the box body (1) is connected with a water outlet pipe (7) by a flange, the lower part of the box body (1) is fixedly connected with a bottom plate (8), the lower part of the bottom plate (8) is glued with a protective pad (9), the outer surface of the box body (1) is detachably connected with a control panel (10), one side of the control panel (10) is electrically connected with the water storage structure (3) and the stirring structure (5) through a lead.

2. A casting quench unit as defined in claim 1, characterized by: the carrying structure (2) further comprises a placing frame (201), a placing plate (202), a wear-resisting plate (203) and a through hole (204), the placing frame (201) is fixedly connected with the box body (1), the placing plate (202) is fixedly connected with the placing frame (201) below, the wear-resisting plate (203) is arranged above the placing plate (202), and the through hole (204) is formed in the placing frame (201).

3. A casting quench unit as defined in claim 1, characterized by: the water storage structure (3) further comprises a water storage tank (31), a temperature detector (32), a heating mechanism (33) and a water adding pipe (34), one side of the water storage tank (31) is fixedly connected with the tank body (1), the temperature detector (32) and the heating mechanism (33) are fixedly connected with the inner surface of the water storage tank (31), the temperature detector (32) is located below the heating mechanism (33), and the lower portion of the water adding pipe (34) is connected with the water storage tank (31) in a flange mode.

4. A casting quench unit as defined in claim 1, characterized by: stirring structure (5) still include shell (51), motor (52), puddler (53) and stirring leaf (54), shell (51) below and box (1) fixed connection, motor (52) can be dismantled with shell (51) internal surface and be connected, motor (52) top and puddler (53) fixed connection, puddler (53) can be dismantled with stirring leaf (54) all around and be connected, stirring leaf (54) are provided with four altogether.

5. A casting quench unit as defined in claim 2, characterized by: the wear-resisting plate (203) is made of ceramic, the placing plate (202) and the wear-resisting plate (203) are connected in a gluing mode, and the through holes (204) are arranged in a plurality.

6. A casting quench unit as defined in claim 3, characterized by: heating mechanism (33) still include heat-conducting plate (35), heating pipe (36) and heat insulating board (37), heat-conducting plate (35) internal surface and heating pipe (36) fixed connection, heat-conducting plate (35) surface and heat insulating board (37) fixed connection, heat insulating board (37) and storage water tank (31) internal surface fixed connection, heating pipe (36) are provided with a plurality ofly.

7. A casting quench unit as defined in claim 1, characterized by: stirring structure (5) is connected for dismantling with the connected mode of box (1), the connected mode of inlet tube (6) and water storage structure (3) is the veneer, connecting plate (4) are provided with four altogether, stirring structure (5) are provided with two altogether.