CN215359288U - Quick cooling mechanism of banbury mixer - Google Patents
Quick cooling mechanism of banbury mixer Download PDFInfo
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- CN215359288U CN215359288U CN202120193983.0U CN202120193983U CN215359288U CN 215359288 U CN215359288 U CN 215359288U CN 202120193983 U CN202120193983 U CN 202120193983U CN 215359288 U CN215359288 U CN 215359288U
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Abstract
The utility model discloses a rapid cooling mechanism of an internal mixer, which comprises a main body, wherein the external part of the top end of the main body is fixedly connected with the internal mixer, one side of the internal mixer is provided with an electric cabinet, the electric cabinet is electrically connected with the internal mixer, the external part of one side of the main body is fixedly connected with a supporting plate, a bolt is arranged between the supporting plate and the main body, the external part of one side of the supporting plate is rotatably connected with a cooling bin through a rotating shaft, a conveying mechanism is arranged inside the cooling bin, a conveying belt is arranged inside the conveying mechanism, and cavities are formed in the internal parts of two sides of the cooling bin. Compared with the prior art, the conveying mechanism is provided with the cooling mechanism, so that the raw materials after mixing can be conveyed and cooled at the same time, the production efficiency can be improved, the working procedures are saved, the bottom of the raw materials can be cooled by utilizing the air blower and the vent holes, the raw materials are prevented from being glued, and the dust cover is arranged, so that the air blower can be prevented from blowing foreign dust and other impurities onto the raw materials to cause pollution to the raw materials.
Description
Technical Field
The utility model relates to the technical field of talcum powder master batch production, in particular to a rapid cooling mechanism of an internal mixer.
Background
With the rapid development of market economy and the increasing popularization of automation equipment, people like to pursue a device capable of bringing convenience to life and work of people, and an internal rubber mixing machine, which is called as an internal mixer for short, also called as a kneader, is mainly used for plasticating and mixing rubber. The internal mixer is a machine which is provided with a pair of rotors with specific shapes and rotates relatively and performs plastication and mixing on polymer materials in a clearance manner under a closed state with adjustable temperature and pressure, and mainly comprises an internal mixer chamber, the rotors, a rotor sealing device, a feeding and pressing device, a discharging device, a transmission device, a machine base and the like.
Through the retrieval, chinese patent publication is CN 211891534U's patent discloses a take cooling device's banbury mixer, including banburying cavity, zone of heating, agitating unit, feed inlet and discharge gate, the banbury mixer includes cooling device, and cooling device is the outer horizontal column structure that has the ring cover, and cooling device passes through cooling entry and banburying cavity intercommunication, through cooling outlet and discharge gate intercommunication, the ring cover in lead to there is cooling water, cooling water lets in, discharges from the cooling water export on ring cover upper portion from the cooling water entry of ring cover lower part, agitating unit passes through motor control, and the zone of heating overlaps in the banburying cavity outside, and the feed inlet is on banburying cavity upper portion, and the discharge gate is in the cooling outlet lower part, and the banbury mixer is fixed through two cylinders of its lower part. According to the utility model, the cooling device is used for rapidly cooling the high-temperature material so as to achieve the purpose of rapid cooling, workers can not be accidentally injured when operating the internal mixer, the potential safety hazard of high temperature is solved, and meanwhile, the next-step processing and conveying device of the material is facilitated.
The internal mixer device with the cooling device in the patent has the following defects: the cooling time of the raw materials on the banburying cavity is long, and the next process of the raw materials is easy to delay, so that the production efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art and provides a quick cooling mechanism of an internal mixer.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a rapid cooling mechanism of an internal mixer comprises a main body, wherein the external part of the top end of the main body is fixedly connected with the internal mixer, one side of the internal mixer is provided with an electric cabinet, the electric cabinet is electrically connected with the internal mixer, the external part of one side of the main body is fixedly connected with a support plate, a bolt is arranged between the support plate and the main body, the external part of one side of the support plate is rotatably connected with a cooling bin through a rotating shaft, the internal part of the cooling bin is provided with a conveying mechanism, the internal part of the conveying mechanism is provided with a conveying belt, the internal parts of two sides of the cooling bin are respectively provided with a cavity, one side of the bottom end of the cooling bin is fixedly connected with a cold water tank, the external part of one end of the cold water tank is fixedly connected with a connecting pipe, one end of the connecting pipe is externally and fixedly connected with a water pump, the top end of one side of the water pump is fixedly connected with the cooling bin, the external part of the top end of the water pump penetrates through the bottom of the cooling bin and is fixedly connected with a first water supply pipe, and one side of the external part of the first water supply pipe is fixedly connected with a second water supply pipe, the infrared jet sensor comprises a first water supply pipe, a second water supply pipe, a plurality of spray pipes, a plurality of first through holes, a sprayer and a water spray pipe, wherein the spray pipes are fixedly connected to the outer portions of the top ends of the first water supply pipe and the second water supply pipe, the inner walls of two sides of a cooling bin are provided with a plurality of first through holes, the sprayer is arranged inside the first through holes, the sprayer is fixedly connected with the spray pipes, the inner walls of two sides of the cooling bin are fixedly connected with a first infrared jet sensor and a second infrared jet sensor respectively, and the second infrared jet sensor is electrically connected with a water pump.
Furthermore, a plurality of second through holes are formed in the conveying belt of the conveying mechanism, and vent holes are formed in the second through holes of the conveying mechanism.
Furthermore, a plurality of third through holes are formed in the bottom end of the cooling bin, and an air blower is arranged in each third through hole of the cooling bin.
Furthermore, a fixed plate is arranged at the bottom end of one side of the conveying mechanism, the bottom end of the fixed plate is fixedly connected with the cooling bin, and a wiping block is fixedly connected to the outer portion of the top end of the fixed plate.
Furthermore, the conveying mechanism is fixedly connected with a plurality of limiting strips outside the conveying belt.
Furthermore, the outside of the bottom end of the cooling bin is rotatably connected with a hydraulic column through a rotating shaft.
Furthermore, the outside of the bottom end of the hydraulic column is fixedly connected with a base.
Furthermore, a dust cover is arranged outside the bottom end of the air blower.
The utility model has the beneficial effects that:
1. by arranging the sprayer, after the mixing of the internal mixer is finished, the electric cabinet controls the internal mixer turnover device to pour the raw materials onto the conveying mechanism, at the moment, the raw materials fall onto the conveying belt, because the signal sent by the first infrared correlation device is received by the second infrared correlation device, the signal sent by the first infrared correlation device is blocked by the raw material at the moment, the signal can not be received by the second infrared correlation device, the induction element in the second infrared correlation device transmits the electric signal to the water pump, meanwhile, the water pump pumps cold water in the cold water tank to the first water supply pipe and the second water supply pipe, at the moment, the cold water is sprayed on the raw materials through the sprayer by the water spray pipe, by arranging the raw materials to be conveyed and cooled at the same time, the cooling time of the raw materials in the internal mixer can be saved, the production efficiency is improved, meanwhile, the raw materials are prevented from being burnt at high temperature in the process of conveying the raw materials to the next procedure after mixing;
2. the air blower is arranged, the plurality of air vents are formed in the conveying belt, so that the heat dissipation of the raw materials is facilitated, meanwhile, the air blower is arranged at the bottom of the cooling bin, air flow is blown out by the air blower to the bottom of the raw materials through the air vents, the bottom of the raw materials can be effectively cooled, the phenomenon that the bottom of the raw materials and the conveying belt are glued is avoided, the raw materials are adhered to the conveying belt, and the conveying is not facilitated, so that the normal operation of the next process is influenced;
3. through setting up the dust cover, through being provided with the dust cover bottom the air-blower, can prevent that debris such as external dust from blowing to the raw materials to cause the raw materials to pollute, influence finished product quality.
Drawings
FIG. 1 is a front view of a rapid cooling mechanism of an internal mixer proposed in example 1;
FIG. 2 is a front view of a cooling chamber of a rapid cooling mechanism of an internal mixer as set forth in example 1;
FIG. 3 is a front view of a dust cover of a rapid cooling mechanism of an internal mixer as set forth in example 2.
In the figure: 1-main part, 2-internal mixer, 3-cooling bin, 4-conveying mechanism, 5-electric cabinet, 6-cold water tank, 7-connecting pipe, 8-water pump, 9-blower, 10-first infrared transmitter, 11-first water supply pipe, 12-spacing strip, 13-vent hole, 14-water spray pipe, 15-sprayer, 16-support plate, 17-bolt, 18-hydraulic column, 19-base, 20-wiping block, 21-fixing plate and 22-dust cover.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1
Referring to fig. 1-2, a rapid cooling mechanism of an internal mixer comprises a main body 1, an internal mixer 2 is fixedly connected to the outside of the top end of the main body 1, an electric cabinet 5 is arranged on one side of the internal mixer 2, the electric cabinet 5 is electrically connected with the internal mixer 2, a support plate 16 is fixedly connected to the outside of one side of the main body 1, a bolt 17 is arranged between the support plate 16 and the main body 1, a cooling bin 3 is rotatably connected to the outside of one side of the support plate 16 through a rotating shaft, a conveying mechanism 4 is arranged inside the cooling bin 3, a conveying belt is arranged inside the conveying mechanism 4, cavities are formed inside both sides of the cooling bin 3, a cooling water tank 6 is fixedly connected to one side of the bottom end of the cooling bin 3, a connecting pipe 7 is fixedly connected to the outside of one end of the cooling water tank 6, a water pump 8 is fixedly connected to the outside of one end of the connecting pipe 7, and the top end of one side of the water pump 8 is fixedly connected with the cooling bin 3, a first water supply pipe 11 is fixedly connected to the outer portion of the top end of the water pump 8, the outer portion of one side of the first water supply pipe 11 is fixedly connected with a second water supply pipe, the outer portions of the top ends of the first water supply pipe 11 and the second water supply pipe are fixedly connected with a plurality of water spray pipes 14, a plurality of first through holes are formed in the inner walls of two sides of the cooling bin 3, a sprayer 15 is arranged in each first through hole of the cooling bin 3, the sprayer 15 is fixedly connected with the water spray pipes 14, PES-T30NOC20MD type first infrared transmitter 10 and PES-T30NOC20MD type second infrared transmitter are respectively and fixedly connected with the inner walls of two sides of the cooling bin 3, and the PES-T30NOC20MD type second infrared transmitter is electrically connected with the water pump 8, through the sprayer 15, after the mixing of the internal mixer 2 is completed, the internal mixer 2 turning device is controlled by the electric cabinet 5 to pour the raw materials onto the conveying mechanism 4, at the moment, the raw materials fall on the conveyor belt, because the first infrared correlation device 10 sends out signals and is received by the second infrared correlation device, the signals sent by the first infrared correlation device 10 are blocked by the raw materials, the signals can not be received by the second infrared correlation device, the sensing elements in the second infrared correlation device transmit electric signals to the water pump 8, meanwhile, the water pump 8 pumps cold water in the cold water tank 6 out to the first water supply pipe 11 and the second water supply pipe, at the moment, the cold water is sprayed onto the raw materials through the sprayer 15 through the water spray pipe 14, the raw materials are conveyed and cooled at the same time by setting the raw materials, the cooling time of the raw materials in the internal mixer 2 can be saved, the production efficiency is improved, and meanwhile, the raw materials are prevented from being burnt by high temperature in the process of conveying the next procedure after mixing.
Wherein, transport mechanism 4 has seted up a plurality of second through-hole inside the conveyer belt, transport mechanism 4 is equipped with air vent 13 in the second through-hole inside, a plurality of third through-hole has been seted up to 3 bottoms in cooling bin, cooling bin 3 is equipped with XGB type air-blower 9 in the third through-hole inside, through setting up air-blower 9, be favorable to the heat dissipation of raw materials through being provided with a plurality of air vent 13 in conveyer belt inside, be provided with air-blower 9 in 3 bottoms in cooling bin simultaneously, utilize air-blower 9 to bulge the air current through air vent 13 to the raw materials bottom, can effectually cool down the processing to the raw materials bottom, avoid the viscose phenomenon to appear with the conveyer belt in the raw materials bottom, lead to the raw materials adhesion on the conveyer belt, thereby be unfavorable for carrying the normal operating that influences process on next step.
Wherein, transport mechanism 4 one side bottom is equipped with fixed plate 21, and fixed plate 21 bottom and cooling bin 3 fixed connection, fixed plate 21 top outside fixedly connected with wipes piece 20, utilizes and wipes piece 20 and can clear up the raw materials that gets into in air vent 13, avoids air vent 13 to be blocked up the influence radiating effect.
Wherein, transport mechanism 4 can increase the frictional force between conveyer belt and the raw materials at the spacing strip 12 of the outside fixedly connected with a plurality of conveyer belt, prevents that the raw materials from skidding on the conveyer belt, influences the conveying effect, 3 bottom outsides in cooling bin rotate through the pivot and are connected with hydraulic pressure post 18, the outside fixedly connected with base 19 in hydraulic pressure post 18 bottom moves under the mountain through outside hydraulic pressure mechanism drive hydraulic pressure post, can adjust transport mechanism 4's height, and the convenience is conveyed the process mechanism of co-altitude not.
The working principle is as follows: by arranging the sprayer 15, after the mixing of the internal mixer 2 is finished, the electric cabinet 5 controls the internal mixer 2 to turn over the raw materials to the conveying mechanism 4, at the moment, the raw materials fall on the conveying belt, because the signal sent by the first infrared correlation device 10 is received by the second infrared correlation device, the raw materials block the signal sent by the first infrared correlation device 10 at the moment, the signal cannot be received by the second infrared correlation device, the electric signal is transmitted to the water pump 8 by the sensing element in the second infrared correlation device, meanwhile, the water pump 8 pumps the cold water in the cold water tank 6 out to the first water supply pipe 11 and the second water supply pipe, at the moment, the cold water is sprayed on the raw materials through the sprayer 15 by the water spray pipe 14, the raw materials are conveyed and cooled at the same time, the cooling time of the raw materials in the internal mixer 2 can be saved, the production efficiency is improved, and the process that the raw materials are conveyed to the next process after the mixing is also avoided, the raw materials are burnt at high temperature.
The blower 9 is arranged, the plurality of vent holes 13 are arranged in the conveyor belt, so that the heat dissipation of the raw materials is facilitated, meanwhile, the bottom of the cooling bin 3 is provided with a blower 9, air flow is blown out by the blower 9 and flows to the bottom of the raw material through a vent hole 13, can effectively cool the bottom of the raw material, avoids the phenomenon of sticking between the bottom of the raw material and the conveyor belt, leads the raw material to be adhered on the conveyor belt, is not beneficial to conveying so as to influence the normal operation of the next working procedure, utilizes the wiping block 20 to clean the raw material entering the vent holes 13, avoids the vent holes 13 from being blocked to influence the heat dissipation effect, utilizes the limiting strip 12 to increase the friction force between the conveyor belt and the raw material, prevents the raw material from skidding on the conveyor belt and influencing the conveying effect, drives the hydraulic column to move downhill by an external hydraulic mechanism, the height of the conveying mechanism 4 can be adjusted, and the process mechanisms with different heights can be conveniently conveyed.
Example 2
Referring to fig. 3, a quick cooling mechanism of internal mixer, this embodiment compares in embodiment 1, in order to prevent that debris such as external dust from blowing to the raw materials to cause the raw materials to pollute, air-blower 9 bottom outside is equipped with dust cover 22 and through setting up dust cover 22, through being provided with dust cover 22 in air-blower 9 bottom, can prevent that debris such as external dust from blowing to the raw materials, thereby cause the raw materials to pollute, influence finished product quality.
The working principle is as follows: by arranging the sprayer 15, after the mixing of the internal mixer 2 is finished, the electric cabinet 5 controls the internal mixer 2 to turn over the raw materials to the conveying mechanism 4, at the moment, the raw materials fall on the conveying belt, because the signal sent by the first infrared correlation device 10 is received by the second infrared correlation device, the raw materials block the signal sent by the first infrared correlation device 10 at the moment, the signal cannot be received by the second infrared correlation device, the electric signal is transmitted to the water pump 8 by the sensing element in the second infrared correlation device, meanwhile, the water pump 8 pumps the cold water in the cold water tank 6 out to the first water supply pipe 11 and the second water supply pipe, at the moment, the cold water is sprayed on the raw materials through the sprayer 15 by the water spray pipe 14, the raw materials are conveyed and cooled at the same time, the cooling time of the raw materials in the internal mixer 2 can be saved, the production efficiency is improved, and the process that the raw materials are conveyed to the next process after the mixing is also avoided, the raw materials are burnt at high temperature.
The blower 9 is arranged, the plurality of vent holes 13 are arranged in the conveyor belt, so that the heat dissipation of the raw materials is facilitated, meanwhile, the bottom of the cooling bin 3 is provided with a blower 9, air flow is blown out by the blower 9 and flows to the bottom of the raw material through a vent hole 13, can effectively cool the bottom of the raw material, avoids the phenomenon of sticking between the bottom of the raw material and the conveyor belt, leads the raw material to be adhered on the conveyor belt, is not beneficial to conveying so as to influence the normal operation of the next working procedure, utilizes the wiping block 20 to clean the raw material entering the vent holes 13, avoids the vent holes 13 from being blocked to influence the heat dissipation effect, utilizes the limiting strip 12 to increase the friction force between the conveyor belt and the raw material, prevents the raw material from skidding on the conveyor belt and influencing the conveying effect, drives the hydraulic column to move downhill by an external hydraulic mechanism, the height of the conveying mechanism 4 can be adjusted, and the process mechanisms with different heights can be conveniently conveyed.
Through setting up dust cover 22, through being provided with dust cover 22 in air-blower 9 bottom, can prevent that debris such as external dust from blowing to the raw materials to cause the raw materials pollution, influence finished product quality.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (8)
1. A rapid cooling mechanism of an internal mixer comprises a main body (1) and is characterized in that the internal mixer (2) is fixedly connected to the outer portion of the top end of the main body (1), an electric cabinet (5) is arranged on one side of the internal mixer (2), the electric cabinet (5) is electrically connected with the internal mixer (2), a supporting plate (16) is fixedly connected to the outer portion of one side of the main body (1), a bolt (17) is arranged between the supporting plate (16) and the main body (1), a cooling bin (3) is rotatably connected to the outer portion of one side of the supporting plate (16) through a rotating shaft, a conveying mechanism (4) is arranged inside the cooling bin (3), a conveying belt is arranged inside the conveying mechanism (4), cavities are formed inside two sides of the cooling bin (3), a cooling water tank (6) is fixedly connected to one side of the bottom end of the cooling bin (3), a connecting pipe (7) is fixedly connected to the outer portion of one end of the cooling water tank (6), a water pump (8) is fixedly connected with the outer part of one end of the connecting pipe (7), the top end of one side of the water pump (8) is fixedly connected with the cooling bin (3), a first water supply pipe (11) is fixedly connected with the outer part of the top end of the water pump (8) through the bottom of the cooling bin (3), a second water supply pipe is fixedly connected with the outer part of one side of the first water supply pipe (11), a plurality of water spray pipes (14) are fixedly connected with the outer parts of the top ends of the first water supply pipe (11) and the second water supply pipe, a plurality of first through holes are arranged on the inner walls of the two sides of the cooling bin (3), a sprayer (15) is arranged in the first through holes of the cooling bin (3), and the sprayer (15) is fixedly connected with the water spray pipe (14), the inner walls of the two sides of the cooling bin (3) are respectively and fixedly connected with a first infrared transmitter (10) and a second infrared transmitter, and the second infrared transmitter is electrically connected with the water pump (8).
2. A rapid cooling mechanism for internal mixer according to claim 1, wherein said conveying mechanism (4) has a plurality of second through holes formed inside the conveyor belt, and said conveying mechanism (4) has vent holes (13) formed inside the second through holes.
3. The rapid cooling mechanism of an internal mixer according to claim 2, wherein a plurality of third through holes are opened at the bottom end of the cooling bin (3), and an air blower (9) is arranged in the third through holes of the cooling bin (3).
4. A rapid cooling mechanism for internal mixer according to claim 3, characterized in that a fixing plate (21) is provided at the bottom end of one side of the conveying mechanism (4), the bottom end of the fixing plate (21) is fixedly connected with the cooling chamber (3), and the wiping block (20) is fixedly connected to the outside of the top end of the fixing plate (21).
5. A rapid cooling mechanism of internal mixer according to claim 4, characterized in that the conveying mechanism (4) is fixedly connected with a plurality of limit strips (12) outside the conveyor belt.
6. A rapid cooling mechanism of internal mixer according to claim 5, characterized in that the outside of the bottom end of the cooling bin (3) is rotatably connected with a hydraulic column (18) through a rotating shaft.
7. A rapid cooling mechanism of internal mixer according to claim 6, characterized in that the base (19) is fixedly connected with the outside of the bottom end of the hydraulic column (18).
8. A rapid cooling mechanism for internal mixer according to claim 7, characterized in that the blower (9) is provided with a dust cover (22) at the bottom end outside.
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CN202120193983.0U CN215359288U (en) | 2021-01-25 | 2021-01-25 | Quick cooling mechanism of banbury mixer |
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CN202120193983.0U CN215359288U (en) | 2021-01-25 | 2021-01-25 | Quick cooling mechanism of banbury mixer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115256140A (en) * | 2022-09-15 | 2022-11-01 | 吴明霞 | Cooling device in rubber course of working |
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2021
- 2021-01-25 CN CN202120193983.0U patent/CN215359288U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115256140A (en) * | 2022-09-15 | 2022-11-01 | 吴明霞 | Cooling device in rubber course of working |
CN115256140B (en) * | 2022-09-15 | 2024-01-19 | 湖南鑫凯达科技有限公司 | Cooling device in rubber processing process |
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