CN215352095U

CN215352095U - Preparation of gardenia yellow pigment is with ethanol-water solution elution device

Info

Publication number: CN215352095U
Application number: CN202120665038.6U
Authority: CN
Inventors: 杨美凤; 张军; 张祝庆
Original assignee: Jiangsu Hengrui Zelang Biological Engineering Co ltd
Current assignee: Jiangsu Hengrui Zelang Biological Engineering Co ltd
Priority date: 2021-03-31
Filing date: 2021-03-31
Publication date: 2021-12-31
Anticipated expiration: 2031-03-31

Abstract

The utility model discloses an ethanol-water solution elution device for preparing gardenia yellow pigment, which comprises a bottom plate, wherein one end of the top end of the bottom plate is provided with a vertical plate, one side of the vertical plate is provided with a driving mechanism, one side of the top of the bottom plate, which is far away from the vertical plate, is symmetrically provided with a restriction mechanism in a left-right mode, the tops of two groups of restriction mechanisms are respectively provided with an upright column, the tops of two groups of upright columns are provided with an elution box, the lower part of one side of the elution box, which is far away from the vertical plate, is provided with a discharge hole, the outer side of the discharge hole, which is close to one end of the elution box, is provided with a second electromagnetic valve, and the top end of the elution box, which is close to the discharge hole, is provided with a liquid inlet, the elution efficiency of the gardenia fruits is conveniently improved.

Description

Preparation of gardenia yellow pigment is with ethanol-water solution elution device

Technical Field

The utility model relates to the technical field of gardenia yellow pigment preparation, in particular to an ethanol-water solution elution device for preparing gardenia yellow pigment.

Background

The gardenia yellow pigment is a chemical substance, is extracted from gardenia fruits, is a water-soluble carotenoid pigment rare in the nature, belongs to a natural pigment, mainly comprises crocin, has a maximum absorption peak at the wavelength of 440nm, contains numerous oxygen-containing groups, is weak in lipophilicity, and needs to be eluted by an ethanol water solution in the preparation process, and the existing elution device can meet the use requirements of people, but still has certain problems, and has the following specific problems:

the existing elution device is simple in structure and low in working efficiency, and simultaneously, the existing elution device is easy to cause the phenomenon of raw material waste due to incomplete reaction of ethanol and fermentation liquor.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an ethanol-water solution elution device for preparing gardenia yellow pigment, which is used for solving the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: an ethanol-water solution elution device for preparing gardenia yellow pigment comprises a bottom plate, wherein a vertical plate is arranged at one end of the top end of the bottom plate, a driving mechanism is arranged on one side of the vertical plate, the left and right sides of the top of the bottom plate, which is far away from the vertical plate, are symmetrically provided with a limiting mechanism, the tops of the two groups of limiting mechanisms are provided with stand columns, the tops of the two groups of stand columns are provided with elution boxes, a discharge hole is arranged below one side of the elution boxes, which is far away from the vertical plate, and a second electromagnetic valve is arranged at one end of the outer side of the discharge port, which is close to the elution box, a liquid inlet is arranged at one end of the top end of the elution box, which is close to the discharge port, and the crushing chamber is installed through the bracing piece in the top of elution case, smash intermediate position department between chamber and the elution case and install the tubular metal resonator, and install first solenoid valve on the tubular metal resonator, the feed inlet is installed on the top of smashing the chamber.

Preferably, actuating mechanism includes spout, connecting rod, slider and electric putter, the spout is located one side of riser, and installs the slider rather than matcing each other above the spout outside, the bottom slope of slider articulates there is the connecting rod, and the connecting rod keeps away from the one end of slider and the intermediate position department of elution case one side articulated, electric putter is installed to riser one side of slider top, and electric putter's output and slider fixed connection.

Based on the technical characteristics, the electric push rod is convenient to drive the slide block to move up and down, the slide block pushes the elution box to move left and right through the connecting rod, and therefore the gardenia fruits in the elution box shake left and right.

Preferably, the travel limiting mechanism comprises a limiting groove and a limiting block, the limiting groove is located at the top end of the bottom plate, the limiting block matched with the limiting groove is installed at the top end of the limiting groove close to one end of the stand column, and the top end of the limiting block is fixedly connected with the bottom end of the stand column.

Based on the technical characteristics, the elution box is ensured to stably move through the matching between the limiting groove and the limiting block.

Preferably, the flitch is installed in the same direction as bottom of elution incasement portion, wash incasement internally mounted who is in the same direction as flitch top has rabbling mechanism, rabbling mechanism includes puddler, (mixing) shaft and second motor, the second motor is located one side of elution case, and the output of second motor installs the (mixing) shaft, the puddler is evenly installed on the top and the bottom of (mixing) shaft, the length of puddler scales up from the right side to the left in proper order.

Based on the technical characteristics, the stirring shaft is driven to rotate by the second motor, and then the stirring shaft drives the stirring rod to stir the gardenia fruits, so that the gardenia fruits in the elution box can be conveniently and fully reacted with ethanol and aqueous solution, and the phenomenon of raw material waste is prevented.

Preferably, the bottom ends of the crushing chambers on two sides of the metal pipe are obliquely provided with guide plates, the bottom ends of the guide plates are provided with heating plates, the crushing chambers above the guide plates are transversely provided with second rotating shafts penetrating through one side of the crushing chambers through bearings, the top ends and the bottom ends of the second rotating shafts are uniformly provided with second cutter bodies, the crushing chambers above the second rotating shafts are transversely provided with first rotating shafts through bearings, the top ends and the bottom ends of the first rotating shafts are uniformly provided with first cutter bodies, a single chip microcomputer is arranged above one side of the crushing chambers, a humidity sensor is arranged below one side of the crushing chambers close to the single chip microcomputer, one side of the crushing chambers far away from the humidity sensor is provided with a first motor, the output end of the first motor is connected with the second rotating shaft, one end of the outer side of the second rotating shaft close to the single chip microcomputer is provided with a first gear, one end of the outer side of the first rotating shaft close to the first gear is provided with a second gear, and the second gear and the first gear form a meshing mechanism.

Based on above-mentioned technical characteristics, the second pivot of being convenient for drives first pivot through the cooperation between first gear and the second gear and rotates, utilizes the second cutter body of second pivot top and the first cutter body of first pivot top to smash the gardenia fruit.

Preferably, the cross-sectional shape of the material-following plate is a right-angled triangle.

Based on above-mentioned technical characteristics, be convenient for lead the material to the discharge gate direction through following the flitch.

Compared with the prior art, the utility model has the beneficial effects that:

(1) the second rotating shaft is driven to rotate by the first motor, the first rotating shaft is driven to rotate by the second rotating shaft through the matching between the first gear and the second gear, and the gardenia fruits are smashed by the second cutter body above the second rotating shaft and the first cutter body above the first rotating shaft, so that the elution efficiency of the gardenia fruits is improved conveniently;

(2) utilize the second motor to drive the (mixing) shaft and rotate, the (mixing) shaft drives the puddler immediately and stirs the gardenia fruit, utilizes electric putter to drive the slider simultaneously and moves from top to bottom, and the slider promotes the elution case through the connecting rod immediately and moves from side to side, causes the interior eluant of elution case and the gardenia fruit intensive mixing after smashing, makes things convenient for the abundant complete reaction with ethanol and aqueous solution of gardenia fruit inside the elution case, has reduced the extravagant phenomenon of raw and other materials.

Description of the drawings:

in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a side view of the first and second gears of the present invention.

In the figure: 1. a crushing chamber; 2. a first motor; 3. a material guide plate; 4. heating plates; 5. a liquid inlet; 6. an elution tank; 7. a first solenoid valve; 8. a second solenoid valve; 9. a discharge port; 10. arranging a material plate; 11. a base plate; 12. a metal tube; 13. a stirring mechanism; 1301. a stirring rod; 1302. a stirring shaft; 1303. a second motor; 14. a travel limiting mechanism; 1401. a limiting groove; 1402. a limiting block; 15. a column; 16. a vertical plate; 17. a drive mechanism; 1701. a chute; 1702. a connecting rod; 1703. a slider; 1704. an electric push rod; 18. a humidity sensor; 19. a first gear; 20. a second gear; 21. a single chip microcomputer; 22. a first cutter body; 23. a first rotating shaft; 24. a second rotating shaft; 25. a second blade body; 26. and (4) feeding a material inlet.

The specific implementation mode is as follows:

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, an embodiment of the present invention is shown: an ethanol-water solution elution device for preparing gardenia yellow pigment comprises a bottom plate 11, wherein a vertical plate 16 is installed at one end of the top end of the bottom plate 11, a driving mechanism 17 is installed at one side of the vertical plate 16, restriction mechanisms 14 are symmetrically arranged at the left side and the right side of one side, far away from the vertical plate 16, of the top end of the bottom plate 11, upright columns 15 are arranged at the tops of two groups of restriction mechanisms 14, each restriction mechanism 14 comprises a limiting groove 1401 and a limiting block 1402, the limiting grooves 1401 are located at the top end of the bottom plate 11, the limiting blocks 1402 matched with the limiting grooves 1401 are installed at one ends, close to the upright columns 15, of the top ends of the limiting grooves 1401, the top ends of the limiting blocks 1402 are fixedly connected with the bottom ends of the upright columns 15, an elution box 6 is arranged at the tops of the two groups of upright columns 15, each driving mechanism 17 comprises a sliding groove 1701, a connecting rod 1702, a sliding block 1703 and an electric push rod 1704, the sliding groove 1701 is located at one side of the vertical plate 16, a sliding block 1703 matched with the sliding groove 1701 is installed above the outer side of the sliding groove 1701, a connecting rod 1702 is obliquely hinged to the bottom end of the sliding block 1703, one end, away from the sliding block 1703, of the connecting rod 1702 is hinged to the middle position of one side of the elution box 6, an electric push rod 1704 is installed on one side of a vertical plate 16 above the sliding block 1703, the output end of the electric push rod 1704 is fixedly connected with the sliding block 1703, a material following plate 10 is installed at the bottom end inside the elution box 6, the cross section of the material following plate 10 is in a right-angled triangle shape, a stirring mechanism 13 is installed inside the elution box 6 above the material following plate 10, the stirring mechanism 13 comprises a stirring rod 1301, a stirring shaft 1302 and a second motor 1303, the second motor 1303 is located on one side of the elution box 6, the output end of the second motor 1303 is provided with a stirring shaft 1302, stirring rods 1301 are evenly installed at the top end and the bottom end of the stirring shaft 1302, the lengths of the stirring rods 1301 are sequentially increased from right to left, a discharge port 9 is installed below one side, away from the vertical plate 16 side of the elution box 6, and a second electromagnetic valve 8 is installed at one end, close to the outer side of the discharge port 9, a liquid inlet 5 is arranged at one end of the top end of the elution box 6 close to the discharge port 9, a crushing chamber 1 is arranged at the top end of the elution box 6 through a support rod, a metal pipe 12 is arranged at the middle position between the crushing chamber 1 and the elution box 6, a first electromagnetic valve 7 is arranged on the metal pipe 12, material guide plates 3 are obliquely arranged at the bottom ends inside the crushing chambers 1 at two sides of the metal pipe 12, a heating plate 4 is arranged at the bottom ends of the material guide plates 3, a second rotating shaft 24 penetrating through one side of the crushing chamber 1 is transversely arranged inside the crushing chamber 1 above the material guide plates 3 through a bearing, second cutter bodies 25 are uniformly arranged at the top end and the bottom end of the second rotating shaft 24, a first rotating shaft 23 is transversely arranged inside the crushing chamber 1 above the second rotating shaft 24 through a bearing, first cutter bodies 22 are uniformly arranged at the top end and the bottom end of the first rotating shaft 23, and a single chip microcomputer 21 is arranged above one side inside the crushing chamber 1, and the humidity sensor 18 is installed in the lower portion of one side of the crushing chamber 1 close to the single chip microcomputer 21, the first motor 2 is installed on one side of the crushing chamber 1 far away from the humidity sensor 18, the output end of the first motor 2 is connected with the second rotating shaft 24, the first gear 19 is installed at one end of the outer side of the second rotating shaft 24 close to the single chip microcomputer 21, the second gear 20 is installed at one end of the outer side of the first rotating shaft 23 close to the first gear 19, the second gear 20 and the first gear 19 form an engagement mechanism, and the feeding hole 26 is installed at the top end of the crushing chamber 1.

The working principle is as follows: the device is placed at a proper position, a power supply is switched on, then a worker can place the gardenia fruits into the crushing chamber 1 through the feed inlet 26, then the first motor 2 is started, the first motor 2 is utilized to drive the second rotating shaft 24 to rotate, then the second rotating shaft 24 drives the first rotating shaft 23 to rotate through the matching between the first gear 19 and the second gear 20, the second cutter 25 above the second rotating shaft 24 and the first cutter 22 above the first rotating shaft 23 are utilized to crush the gardenia fruits, the elution efficiency of the gardenia fruits is conveniently improved, meanwhile, the humidity of the gardenia fruits is detected through the humidity sensor 18, when the humidity is detected, the humidity sensor 18 transmits information to the single chip microcomputer 21, the single chip microcomputer 21 is utilized to control the heating plate 4 to be started, the gardenia fruits are dried through the heating plate 4 after the heating plate 4 is electrified, and the elution quality of the gardenia fruits is prevented from being influenced by the humidity, then, the worker can open the first electromagnetic valve 7, guide the gardenia fruits to the metal pipe 12 through the material guide plate 3, guide the gardenia fruits into the elution box 6 through the metal pipe 12, then add the ethanol and the aqueous solution into the elution box 6 through the liquid inlet 5 in sequence to elute the gardenia fruits, and in the process of elution, the worker can open the second motor 1303, drive the stirring shaft 1302 to rotate through the second motor 1303, then the stirring shaft 1302 drives the stirring rod 1301 to stir the gardenia fruits, meanwhile, the worker can open the electric push rod 1704, drive the slide block 1703 to move up and down through the electric push rod 1704, then the slide block 1703 pushes the elution box 6 to move left and right through the connecting rod 1702, so that the gardenia fruits in the elution box 6 can fully react with the ethanol and the aqueous solution, and waste of raw materials is prevented, after the elution is finished, the worker can open the second electromagnetic valve 8, guide the material to the discharge port 9 through the material following plate 10, and take out the material through the discharge port 9. The above is the entire work of the present invention.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The ethanol-water solution elution device for preparing the gardenia yellow pigment comprises a base plate (11) and is characterized in that: riser (16) are installed to the one end on bottom plate (11) top, and actuating mechanism (17) are installed to one side of riser (16), the one side bilateral symmetry that riser (16) were kept away from at the top of bottom plate (11) is provided with restricted driving mechanism (14), two sets of the top of restricted driving mechanism (14) all is provided with stand (15), two sets of the top of stand (15) is provided with elution case (6), below that riser (16) one side was kept away from in elution case (6) installs discharge gate (9), and the one end that the discharge gate (9) outside is close to elution case (6) installs second solenoid valve (8), inlet (5) are installed to the one end that elution case (6) top is close to discharge gate (9), and smash room (1) through the bracing piece is installed on the top of elution case (6), tubular metal resonator (12) are installed to the intermediate position department between crushing room (1) and elution case (6), and a first electromagnetic valve (7) is arranged on the metal pipe (12), and a feeding hole (26) is arranged at the top end of the crushing chamber (1).

2. The apparatus of claim 1, wherein the ethanol-water solution elution device for preparing gardenia yellow pigment comprises: the driving mechanism (17) comprises a sliding groove (1701), a connecting rod (1702), a slider (1703) and an electric push rod (1704), the sliding groove (1701) is located on one side of a vertical plate (16), the slider (1703) matched with the sliding groove (1701) is installed above the outer side of the sliding groove (1701), the bottom end of the slider (1703) is obliquely hinged with the connecting rod (1702), one end, far away from the slider (1703), of the connecting rod (1702) is hinged with the middle position of one side of the elution box (6), the electric push rod (1704) is installed on one side of the vertical plate (16) above the slider (1703), and the output end of the electric push rod (1704) is fixedly connected with the slider (1703).

3. The apparatus of claim 1, wherein the ethanol-water solution elution device for preparing gardenia yellow pigment comprises: the limiting mechanism (14) comprises a limiting groove (1401) and a limiting block (1402), the limiting groove (1401) is located at the top end of the bottom plate (11), the limiting block (1402) matched with the limiting groove (1401) is installed at one end, close to the upright post (15), of the top end of the limiting groove (1401), and the top end of the limiting block (1402) is fixedly connected with the bottom end of the upright post (15).

4. The apparatus of claim 1, wherein the ethanol-water solution elution device for preparing gardenia yellow pigment comprises: flitch (10) are installed in the inside bottom of elution case (6), in the same direction as flitch (10) top elution case (6) internally mounted has rabbling mechanism (13), rabbling mechanism (13) include puddler (1301), (mixing) shaft (1302) and second motor (1303), second motor (1303) are located one side of elution case (6), and the output of second motor (1303) installs (mixing) shaft (1302), puddler (1301) are evenly installed to the top and the bottom of (mixing) shaft (1302), the length from the right side to the left side of puddler (1301) increases gradually.

5. The apparatus of claim 1, wherein the ethanol-water solution elution device for preparing gardenia yellow pigment comprises: the bottom end of the interior of the crushing chamber (1) on two sides of the metal pipe (12) is obliquely provided with the guide plate (3), the bottom end of the guide plate (3) is provided with the heating plate (4), the interior of the crushing chamber (1) above the guide plate (3) is transversely provided with a second rotating shaft (24) penetrating through one side of the crushing chamber (1) through a bearing, the top end and the bottom end of the second rotating shaft (24) are uniformly provided with second cutter bodies (25), the interior of the crushing chamber (1) above the second rotating shaft (24) is transversely provided with a first rotating shaft (23) through a bearing, the top end and the bottom end of the first rotating shaft (23) are uniformly provided with first cutter bodies (22), the upper portion of one side of the interior of the crushing chamber (1) is provided with the single chip microcomputer (21), the lower portion of the interior of the crushing chamber (1) close to one side of the single chip microcomputer (21) is provided with the humidity sensor (18), one side of the crushing chamber (1) far away from the humidity sensor (18) is provided with the first motor (2), and the output of first motor (2) is connected with second pivot (24), first gear (19) are installed to the one end that second pivot (24) outside is close to singlechip (21), second gear (20) are installed to the one end that first pivot (23) outside is close to first gear (19), and second gear (20) and first gear (19) constitute engagement mechanism.

6. The apparatus of claim 4, wherein the ethanol-water solution elution device for preparing gardenia yellow pigment comprises: the cross section of the material following plate (10) is in the shape of a right-angled triangle.