CN215339737U - High-speed segmentation detection device that detects a flaw - Google Patents

High-speed segmentation detection device that detects a flaw Download PDF

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Publication number
CN215339737U
CN215339737U CN202121229799.3U CN202121229799U CN215339737U CN 215339737 U CN215339737 U CN 215339737U CN 202121229799 U CN202121229799 U CN 202121229799U CN 215339737 U CN215339737 U CN 215339737U
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flaw detection
water tank
detection
transmission shaft
rectangular
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CN202121229799.3U
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王振
鲍蟠虎
成效通
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JIANGSU SANHE SOUND SOURCE ULTRASONIC TECHNOLOGY CO LTD
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JIANGSU SANHE SOUND SOURCE ULTRASONIC TECHNOLOGY CO LTD
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Abstract

The utility model discloses a high-speed segmented flaw detection device which comprises a long detection table, a flaw detection detector, a water tank, a double-hole pipeline, a rectangular support plate, a worm wheel, a worm and a transmission shaft, wherein four rectangular frames are equidistantly arranged on the top surface of the long detection table, rectangular frames are respectively arranged on the top surfaces of the four rectangular frames, the water tank is arranged in the corresponding rectangular frames, the flaw detection detector is arranged on the rectangular support plate, two ends of one side of the rectangular support plate are respectively and fixedly connected with two ends of the transmission shaft through connecting pieces, and the inner sides of two ends of the transmission shaft are mutually connected with one side of the bottom of a base plate through bearing seats. The utility model has reasonable design, adopts a multi-water tank subsection flaw detection method, arranges the flaw detection detector in the water tank, divides the detection into 4 sections, and simultaneously detects by 4 detection water tanks, thereby improving the detection speed, enabling the flaw detection speed to be improved by four times, simultaneously controls the operation of the flaw detection detectors in the four water tanks under the action of an external intelligent electric control device, realizes that each water tank independently realizes automatic detection, is convenient for simultaneously injecting water and draining water, can turn a connected rectangular support plate upwards or downwards by driving a transmission shaft connected by a worm gear to rotate through rotating a worm, and is beneficial to changing the size of a flaw detection area.

Description

High-speed segmentation detection device that detects a flaw
Technical Field
The utility model relates to the field of bar flaw detection, in particular to a high-speed sectional flaw detection device.
Background
The bar stock is a round or polygonal long rod material with a certain length for plates and other sectional materials, is not a casting generally, is a raw material of a forging generally, is obtained by stretching or extruding through a die and can also be machined.
The semi-water immersion detection mode is a slow detection mode, but in order to fully utilize the detection time and the feeding and discharging time, only the semi-water immersion detection mode can realize simultaneous detection and blanking, the length of the bar to be detected is long, the detection time spent by the semi-water immersion detection equipment is long, and the efficiency is low. Therefore, a high-speed segmented flaw detection device is proposed to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The present invention has been made to solve the above problems, and an object of the present invention is to provide a high-speed flaw detection device for a segmented test.
The utility model realizes the aim by the following technical scheme, a high-speed segmented flaw detection device comprises a long detection table, a flaw detector, a water tank, a double-hole pipeline, a rectangular support plate, a worm wheel, a worm and a transmission shaft, wherein four rectangular frames are equidistantly arranged on the top surface of the long detection table, rectangular frames are respectively arranged on the top surfaces of the four rectangular frames, the water tank is arranged in the corresponding rectangular frame, the flaw detector is arranged on the rectangular support plate, two ends of one side of the rectangular support plate are respectively and fixedly connected with two ends of the transmission shaft through connecting pieces, the inner sides of two ends of the transmission shaft are respectively and mutually connected with one side of the bottom of a base plate through bearing seats, one hole channel of the double-hole pipeline is mutually communicated with the bottom of the water tank through a water inlet pipe, the other hole channel of the double-hole pipeline is mutually communicated with the bottom of the water tank through a water outlet pipe, the worm wheel is assembled in the middle of the transmission shaft, and the worm wheel and the worm are meshed with each other and are in transmission connection.
Further, the base plate is installed at the bottom of the water tank, and the middle position of one side of the top of the base plate is rotatably connected with the bottom end of the worm through a bearing seat.
Furthermore, the water inlet pipe and the water outlet pipe are respectively communicated with the double-hole pipeline at the front end of the bottom of the rectangular frame, and the double-hole pipeline penetrates through the four rectangular frames.
Further, both sides all are provided with screw conveyor in the rectangle frame, the water tank is located between two screw conveyor.
Furthermore, elevating system is all installed at rectangle frame both sides top, and elevating system and sharp conveying mechanism interconnect.
The utility model has the beneficial effects that: the multi-water-tank segmented flaw detection method is adopted, the flaw detection detector is arranged in the water tank, the detection is divided into 4 segments, and 4 detection water tanks are used for simultaneously detecting, so that the detection speed is improved, the flaw detection speed is improved by four times, meanwhile, the flaw detection detectors in the four water tanks are controlled to operate under the action of an external intelligent electric control device, automatic detection is realized independently for each water tank, simultaneous water injection and drainage are facilitated, a transmission shaft connected through worm gear transmission is driven to rotate by rotating a worm, a connected rectangular support plate can be turned upwards or downwards, and the change of the size of a flaw detection area is facilitated.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a side view of the overall partial structure of the present invention;
fig. 3 is a plan view of the internal structure of the water tank of the present invention.
In the figure: 1. the device comprises a detection bench, 2, a rectangular frame, 3, a lifting mechanism, 4, a linear conveying mechanism, 5, a spiral conveying mechanism, 6, a flaw detection detector, 7, a water tank, 8, a rectangular frame, 9, a double-hole pipeline, 10, a water inlet pipe, 11, a water discharge pipe, 12, a rectangular carrier plate, 13, a worm wheel, 14, a worm, 15, a transmission shaft, 16, a base plate, 17 and a connecting piece.
Detailed Description
In order to make the objects, features and advantages of the present invention more apparent and understandable, the embodiments of the present invention will be described in detail and completely with reference to the accompanying drawings, and it is to be understood that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the utility model is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1-3, a high-speed sectional flaw detection device comprises a long detection platform 1, a flaw detector 6, a water tank 7, a double-hole pipe 9, a rectangular support plate 12, a worm wheel 13, a worm 14 and a transmission shaft 15, wherein four rectangular frames 2 are equidistantly installed on the top surface of the long detection platform 1, rectangular frames 8 are installed on the top surfaces of the four rectangular frames 2, the water tank 7 is installed in the corresponding rectangular frame 8, the flaw detector 6 is installed on the rectangular support plate 12, two ends of one side of the rectangular support plate 12 are fixedly connected with two ends of the transmission shaft 15 through connecting pieces 17, inner sides of two ends of the transmission shaft 15 are connected with one side of the bottom of a base plate 16 through bearing seats, one hole of the double-hole pipe 9 is communicated with the bottom of the water tank 7 through a water inlet pipe 10, and the other hole of the double-hole pipe 9 is communicated with the bottom of the water tank 7 through a water outlet pipe 11, the worm wheel 13 is assembled in the middle of the transmission shaft 15, and the worm wheel 13 is meshed with the worm 14 for transmission connection.
The base plate 16 is arranged at the bottom of the water tank 7, and the middle position of one side of the top of the base plate 16 is mutually and rotatably connected with the bottom end of the worm 14 through a bearing seat; the water inlet pipe 10 and the water outlet pipe 11 are respectively communicated with the double-hole pipeline 9 and are positioned at the front end of the bottom of the rectangular frame 2, and the double-hole pipeline 9 penetrates through the four rectangular frames 2; the two sides in the rectangular frame 8 are provided with the spiral conveying mechanisms 5, and the water tank 7 is positioned between the two spiral conveying mechanisms 5; elevating system 3 is all installed at 2 both sides tops of rectangle frame, and elevating system 3 and 4 interconnect of sharp conveying mechanism.
When the multi-water-tank segmented flaw detection device is used, a multi-water-tank segmented flaw detection method is adopted, the flaw detection detector 6 is arranged in the water tank 7, the detection is divided into 4 segments, and the 4 detection water tanks 7 are used for simultaneously detecting, so that the detection speed is improved, the flaw detection speed is improved by four times, and meanwhile, the operation control is performed on the flaw detection detectors 6 in the four water tanks 7 under the action of an external intelligent electric control device, so that the automatic detection of each water tank is realized independently;
the four water tanks 7 are communicated with the double-hole pipeline 9 through the water discharging pipes 11 and the water inlet pipes 10, so that the effect that the water surface in the water tanks 7 keeps the same plane is achieved, water can be conveniently injected and drained simultaneously, the transmission shafts 15 in transmission connection through the worm gears 13 are driven to rotate through the rotating worms 14, the connected rectangular support plates 12 can be turned upwards or downwards, and the change of the size of a flaw detection area is facilitated.
It is well within the skill of those in the art to implement and protect the present invention without undue experimentation and without undue experimentation that the present invention is directed to software and process improvements.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (5)

1. A high-speed segmentation detection device that detects a flaw, its characterized in that: comprises a long detection platform (1), a flaw detection detector (6), a water tank (7), a double-hole pipeline (9), a rectangular support plate (12), a worm wheel (13), a worm (14) and a transmission shaft (15), wherein four rectangular frames (2) are installed on the top surface of the long detection platform (1) at equal intervals, rectangular frames (8) are installed on the top surfaces of the four rectangular frames (2), the water tank (7) is installed in the corresponding rectangular frames (8), the flaw detection detector (6) is installed on the rectangular support plate (12), both ends of one side of the rectangular support plate (12) are respectively fixedly connected with both ends of the transmission shaft (15) through connecting pieces (17), the inner sides of both ends of the transmission shaft (15) are respectively connected with one side of the bottom of a base plate (16) through bearing seats, one hole channel of the double-hole pipeline (9) is communicated with the bottom of the water tank (7) through a water inlet pipe (10), and the other pore canal of the double-pore canal pipe (9) is communicated with the bottom in the water tank (7) through a drainage pipe (11), the worm wheel (13) is assembled in the middle of the transmission shaft (15), and the worm wheel (13) is in meshed transmission connection with the worm (14).
2. The high-speed segmented flaw detection device according to claim 1, characterized in that: the base plate (16) is installed at the bottom of the water tank (7), and the middle position of one side of the top of the base plate (16) is rotationally connected with the bottom end of the worm (14) through a bearing seat.
3. The high-speed segmented flaw detection device according to claim 1, characterized in that: the water inlet pipe (10) and the water outlet pipe (11) are respectively communicated with the double-hole pipeline (9) and are positioned at the front end of the bottom of the rectangular frame (2), and the double-hole pipeline (9) penetrates through the four rectangular frames (2).
4. The high-speed segmented flaw detection device according to claim 1, characterized in that: both sides all are provided with screw conveyor (5) in rectangle frame (8), water tank (7) are located between two screw conveyor (5).
5. The high-speed segmented flaw detection device according to claim 1, characterized in that: elevating system (3) are all installed at rectangle frame (2) both sides top, and elevating system (3) and sharp conveying mechanism (4) interconnect.
CN202121229799.3U 2021-06-02 2021-06-02 High-speed segmentation detection device that detects a flaw Active CN215339737U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121229799.3U CN215339737U (en) 2021-06-02 2021-06-02 High-speed segmentation detection device that detects a flaw

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121229799.3U CN215339737U (en) 2021-06-02 2021-06-02 High-speed segmentation detection device that detects a flaw

Publications (1)

Publication Number Publication Date
CN215339737U true CN215339737U (en) 2021-12-28

Family

ID=79550497

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121229799.3U Active CN215339737U (en) 2021-06-02 2021-06-02 High-speed segmentation detection device that detects a flaw

Country Status (1)

Country Link
CN (1) CN215339737U (en)

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