CN215329096U - Railway steel rail center detection vehicle - Google Patents

Railway steel rail center detection vehicle Download PDF

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Publication number
CN215329096U
CN215329096U CN202120199059.3U CN202120199059U CN215329096U CN 215329096 U CN215329096 U CN 215329096U CN 202120199059 U CN202120199059 U CN 202120199059U CN 215329096 U CN215329096 U CN 215329096U
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China
Prior art keywords
rack
plate
prism
brake
frame
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CN202120199059.3U
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Chinese (zh)
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左小伟
王翔
袁攀峰
宋旭
李巍
王勇
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China Railway 11th Bureau Group Co Ltd
Fourth Engineering Co Ltd of China Railway 11th Bureau Group Co Ltd
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China Railway 11th Bureau Group Co Ltd
Fourth Engineering Co Ltd of China Railway 11th Bureau Group Co Ltd
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Priority to CN202120199059.3U priority Critical patent/CN215329096U/en
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Abstract

A railway steel rail center detection vehicle comprises a walking trolley and a prism measuring device; the walking trolley comprises a trolley frame and a hand push rod, wherein a nylon wheel is arranged at the bottom of one end of the trolley frame and is arranged on the left steel rail, a steel grooved wheel is arranged at the bottom of the other end of the trolley frame, and the steel grooved wheel is clamped on the right steel rail; prism measuring device includes the prism, prism pole and joint bearing seat, the mounting hole has been seted up at the middle part of joint bearing seat, be provided with joint bearing in the mounting hole, spacing hole has all been seted up to joint bearing seat's both sides face, spacing downthehole bolt that is provided with, the bolt withstands joint bearing, joint bearing seat is connected with the frame, the one end of prism pole is connected with the prism, the center coincidence of the center of prism and right rail, the other end of prism pole and the one end threaded connection that the prism pole connects, the other end cartridge of prism pole joint is in joint bearing, be connected with the universal stand between prism pole and the frame. The design has the advantages of high measurement precision, high working efficiency and low cost.

Description

Railway steel rail center detection vehicle
Technical Field
The utility model relates to the technical field of rail detection, in particular to a railway steel rail center detection vehicle which is mainly suitable for improving the measurement precision, improving the working efficiency and reducing the cost.
Background
In the traditional measurement operation of the ballast track, the prism rod is placed in the center of the steel rail for measurement, the placement position is estimated by workers, the error is large, and the prism group is also held by the workers, so that the labor is wasted; meanwhile, the prism support is not easy to drop on the railway ballast, so that the placing speed is low, a worker often bends over, the labor intensity is high, fatigue is easy to generate, and the overall operation efficiency is low. Meanwhile, the track fine adjustment needs a fine adjustment trolley, the fine adjustment trolley is expensive, the lease expense is high, and the requirement of the fine adjustment trolley is large due to high-speed railway development, so that the detection cost is high.
Disclosure of Invention
The utility model aims to overcome the defects and problems of low measurement precision, low working efficiency and high cost in the prior art, and provides a railway steel rail center detection vehicle with high measurement precision, high working efficiency and low cost.
In order to achieve the above purpose, the technical solution of the utility model is as follows: a railway steel rail center detection vehicle comprises a walking trolley and a first prism measuring device; the walking trolley comprises a frame and a hand push rod which are connected, wherein a nylon wheel is arranged at the bottom of one end of the frame, the nylon wheel is arranged on the left steel rail, a steel grooved wheel is arranged at the bottom of the other end of the frame, and the steel grooved wheel is clamped on the right steel rail;
the first prism measuring device comprises a first prism, a first prism rod and a joint bearing seat, wherein a mounting hole is formed in the middle of the joint bearing seat, a joint bearing is arranged in the mounting hole, limiting holes are formed in two side faces of the joint bearing seat, a bolt is arranged in each limiting hole and abuts against the joint bearing, the joint bearing seat is located right above a right steel rail and is connected with a vehicle frame, one end of the first prism rod is connected with the first prism, the center of the first prism is coincided with the center of the right steel rail, the other end of the first prism rod is in threaded connection with one end of a prism rod joint, the other end of the prism rod joint is inserted into the joint bearing, and a universal support is connected between the first prism rod and the vehicle frame.
The frame is T style of calligraphy structure, and the frame includes crossbeam and longeron, the bottom of crossbeam one end is provided with the nylon wheel, the crossbeam other end is connected with the longeron is perpendicular, the longeron is located right above the right rail, and the bottom at longeron both ends all is provided with the steel sheave, the handspike is connected with the crossbeam.
The walking trolley also comprises a brake device, the brake device comprises a brake handle, a brake ram and a brake shoe, one end of the brake ram is connected with the brake pull pin, the other end of the brake ram is connected with the brake handle through the brake cable, the brake handle is connected with the hand push rod, the brake ram is hinged with the brake ram base, the brake ram base is connected with the top of the brake wheel cover plate, the bottom of the brake wheel cover plate is connected with the frame, the bottom of the brake wheel cover plate is connected with the wheel bracket, the brake pull pin sequentially penetrates through the brake wheel cover plate and the wheel bracket and then is connected with a brake shoe, the brake shoe is positioned right above the steel grooved wheel, two ends of the steel grooved wheel are respectively connected with two sides of the wheel bracket, the brake shoe is provided with a brake guide pin, the brake guide pin sequentially penetrates through the wheel support and the brake wheel cover plate and then extends out, and a second spring is sleeved on the brake guide pin between the brake shoe and the wheel support.
The track gauge measuring scale is arranged on the frame and comprises a bottom plate, a first rack and a second rack, wherein a middle gear is arranged in the center of the bottom plate, a first mounting groove and a second mounting groove are respectively formed in the positions, located on the two sides of the middle gear, on the bottom plate, the first rack is arranged in the first mounting groove and meshed with the middle gear, a mounting column is arranged at one end of the first rack, a first spring is sleeved on the mounting column and fixed in the first mounting groove through a spring pressing block, an electric insulation bearing is connected to the other end of the first rack through an electric insulation bearing seat, scales are arranged on the first rack, the second rack is arranged in the second mounting groove and meshed with the middle gear, a mounting column is arranged at one end of the second rack, a first spring is sleeved on the mounting column, and fixed in the second mounting groove through a spring pressing block, the other end of the second rack is connected with an electric insulation bearing through an electric insulation bearing seat, a pointer I is arranged on the second rack, the electric insulation bearings of the first rack and the second rack are respectively contacted with the inner side surfaces of the left steel rail and the right steel rail, supporting frames are sleeved on the bottom plate, the first rack and the second rack, and the supporting frames are connected with the frame.
The support frame includes sliding block and mounting panel, the sliding block is connected with the mounting panel, and the mounting panel is connected with the frame, the sliding block is hollow structure, and the sliding block suit is on bottom plate, a rack, No. two racks, the interior top surface of sliding block is provided with the ball, goes up the ball and cooperatees with the spout of bottom plate, a rack, No. two rack up end, the interior bottom surface of sliding block is provided with down the ball, and the ball cooperatees with the spout of bottom plate, a rack, No. two rack lower extreme face down, two medial surfaces of sliding block are provided with the kingpin that contacts with bottom plate, a rack, No. two rack both sides face.
The sliding block comprises a base and a rack cover plate, the base is of a U-shaped structure, lower balls are arranged on the inner bottom surface of the base, rolling needles are arranged on two inner side surfaces of the base, the top of the rack cover plate base is connected, upper balls are arranged on the bottom surface of the rack cover plate, the mounting plate is of an L-shaped structure, fixing holes connected with the frame are formed in a transverse plate of the mounting plate, and a vertical plate of the mounting plate is connected with the base.
The detection vehicle also comprises a second prism measuring device, the second prism measuring device comprises a second prism, a second prism rod, a pressing block, a universal ball head and a universal ball support, one end of the second prism rod is connected with the second prism, the other end of the second prism rod is connected with the pressing block, the pressing block is fixed on a position, which is positioned right above the intermediate gear, on the bottom plate, an installation through hole is formed in the middle of the universal ball support, the universal ball support is connected with the top of the pressing block, a tapered hole which is coaxial with the installation through hole is formed in the top of the pressing block, the universal ball head comprises a rod body and a universal ball, the rod body is connected with the second prism rod, the universal ball is positioned in the installation through hole, the bottom of the universal ball is positioned in the tapered hole, an adjusting threaded hole which is communicated with the installation through hole is formed in the side surface of the universal ball support, and a butterfly bolt is arranged in the adjusting threaded hole, the butterfly bolt is propped against the universal ball.
The frame is provided with an ultrahigh detector, the ultrahigh detector comprises a gearbox supporting plate, a gearbox, a balance block, a dial plate and a pointer II, the bottom of the gearbox supporting plate is connected with the frame, the gearbox is arranged on the back of the gearbox supporting plate, the balance block is arranged on the back of the gearbox, the dial plate is arranged on the front of the gearbox supporting plate, a first connecting shaft, a second connecting shaft and a third connecting shaft are arranged inside the gearbox, one end of the first connecting shaft penetrates through the gearbox and then is connected with the balance block, the other end of the first connecting shaft is connected with the gearbox, the outer wall of the first connecting shaft is sleeved with a first gear, two ends of the second connecting shaft are connected with the gearbox, the outer wall of the second connecting shaft is sleeved with a second gear and a third gear, and the second gear is meshed with the first gear, one end of the third connecting shaft penetrates through the gearbox and then is connected with the pointer II, the other end of the third connecting shaft is connected with the gearbox, and a fourth gear meshed with the third gear is sleeved on the outer wall of the third connecting shaft.
The balancing piece is two kidney forms, and the balancing piece includes left kidney board, right kidney board and connecting plate, the left and right sides of connecting plate is connected with left kidney board, right kidney board respectively, the connecting plate is connected with first connecting axle, all be provided with horizontal bubble on left kidney board, the right kidney board.
The dial plate comprises a dial plate sleeve and a dial plate, one end of the dial plate sleeve is inserted into the gearbox supporting plate, a transparent protective cover is arranged at the other end of the dial plate sleeve, the dial plate is connected with the inner wall of the dial plate sleeve, threaded holes are formed in the left side and the right side of the gearbox supporting plate, wave bead positioning screws and adjusting bolts are sequentially arranged in the threaded holes, one end of each wave bead positioning screw is connected with the adjusting bolts, an annular groove is formed in the outer wall of the dial plate sleeve in the circumferential direction, and the other end of each wave bead positioning screw is located in the annular groove.
Compared with the prior art, the utility model has the beneficial effects that:
1. in the railway steel rail center detection vehicle, a first prism measuring device comprises a first prism, a first prism rod and a joint bearing seat, wherein a joint bearing is arranged in the middle of the joint bearing seat, the joint bearing seat is positioned right above a right steel rail and is connected with a vehicle frame, one end of the first prism rod is connected with the first prism, the center of the first prism is superposed with the center of the right steel rail, the other end of the first prism rod is in threaded connection with one end of a prism rod joint, the other end of the prism rod joint is inserted in the joint bearing, and a universal support is connected between the first prism rod and the vehicle frame; after the first prism measuring device with the structure is installed, the first prism measuring device is firstly quickly leveled and kept at a spatial position through the universal bracket, then the total station is combined to measure the central spatial position of the steel rail, and then the spatial position of the rail is adjusted according to the measured value. Therefore, the utility model has high measurement precision, high working efficiency and low cost.
2. According to the railway steel rail center detection vehicle, the nylon wheels are arranged at the bottom of one end of the cross beam, the other end of the cross beam is vertically connected with the longitudinal beam, the longitudinal beam is positioned right above the right steel rail, and the steel grooved wheels are arranged at the bottoms of the two ends of the longitudinal beam; when the walking trolley moves, the brake lever is pressed, the brake lever controls the brake ram to move through the brake cable, and the brake ram drives the brake pull pin to move upwards, so that the brake shoe is separated from the steel grooved wheel; when the walking dolly need stop measuring, loosen the brake handle, at this moment, under the effect of spring, the brake shoe resets and laminates with the steel sheave, and above-mentioned design not only brakes effectually, easy operation moreover. Therefore, the utility model has high reliability, simple operation, good stability and good safety.
3. In the railway steel rail center detection vehicle, when the track gauge is measured, the two electrically insulated bearings are respectively abutted against the inner sides of the left and right steel rails, when the track gauge is changed, the rack is lengthened or shortened through the intermediate gear under the action of the spring, meanwhile, the bottom plate can slide left and right, and then the reading is directly carried out according to the scales and the pointer, so that the continuous linear measurement of the track gauge is realized, the working efficiency is improved, and the measurement precision is also improved; the method comprises the following steps that a prism is always positioned at the center of a left steel rail and a right steel rail when track gauge measurement is carried out, so that the problem of prism centering is solved, then a prism rod is manually adjusted to enable a bubble to be centered, the prism rod keeps a vertical position under the action of a pressing block, at the moment, a total station can be used for carrying out line center space position measurement, and finally, the space position of a track is adjusted according to a measured value; the support frame includes the base, rack apron and mounting panel, the base is U type structure, the interior bottom surface of base is provided with down the ball, two medial surfaces of base all are provided with the kingpin, rack apron is connected with the top of base, the bottom surface of rack apron is provided with the ball, the mounting panel is L type structure, set up the fixed orifices that is connected with the crossbeam on the diaphragm of mounting panel, the riser of mounting panel is connected with the base, the support frame of above-mentioned structure, not only make the reliable horizontal slip of gauge dipperstick ability, the operational reliability of gauge dipperstick has been improved, and the gauge dipperstick dismouting degree of difficulty has been reduced. Therefore, the utility model not only improves the measurement precision and the working efficiency and reduces the cost, but also has high reliability and simple and convenient installation and disassembly.
4. In the railway steel rail center detection vehicle, the second prism measuring device comprises the pressing block, the universal ball head and the universal ball support, so that the prism rod can be conveniently and quickly assembled on the vehicle frame and the prism can be ensured to be centered, and the prism rod can be manually adjusted under the action of the universal ball head, the universal ball support and the base to enable the bubble to be centered and ensure the prism rod to keep a vertical position, thereby improving the measurement accuracy. Therefore, the utility model improves the measurement accuracy and reduces the difficulty of installation and disassembly.
5. In the railway steel rail center detection vehicle, when a curved section track is detected, a walking trolley is placed on the track, the rail surface elevations of a left rail and a right rail are detected through an ultrahigh detection prism, a dial plate is manually rotated to finish calibration operation, then the walking trolley is pushed to detect the curved section track, when the walking trolley moves, if the rail surface ultrahigh heights of the left rail and the right rail are changed, a balance block is always kept horizontal under the action of gravity, the dial plate rotates leftwards or rightwards along with a vehicle body, a first connecting shaft is further driven to rotate, a second gear is driven by the first gear to rotate, a third gear is driven by the second connecting shaft to rotate, a fourth gear meshed with the third gear rotates, a second pointer is driven by the third connecting shaft to rotate in the dial plate, a measured value is read, and therefore, measurement operation is finished, the walking trolley can drive an ultrahigh detector to move, the method can realize continuous detection on the curve section track, improve the detection continuity, and can carry out calibration during measurement, so that the measurement result is more accurate, and the accuracy of the measurement result is improved; when the calibration is needed, only the dial sleeve needs to be rotated, and the pointer II is connected with the connecting rod on the supporting plate, so that in the process of rotating the dial sleeve, the bead positioning screw plays a limiting role, the direction of the pointer II is fixed, and the dial on the dial sleeve rotates, so that the zero scale of the dial is superposed with the direction pointed by the pointer II, the whole calibration process is further completed, the whole calibration process is simpler, the required time is short, the labor force for calibration and adjustment is reduced, and the efficiency of the whole detection process is improved; and the part of the beam, which is positioned right above the nylon wheel, is provided with an ultrahigh prism rod, the ultrahigh prism rod is provided with an ultrahigh prism, and the ultrahigh prism is used for measuring absolute elevation in the fine adjustment stage of the track. Therefore, the utility model has high measurement precision, simple operation and high working efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a front view of fig. 1.
FIG. 3 is a schematic view of the mounting structure of the track gauge measuring ruler, the superelevation detector and the second prism measuring device of the present invention.
Fig. 4 is a schematic view of the traveling carriage of fig. 1.
Fig. 5 is a schematic view of the mounting structure of the prism rod number one in fig. 1.
Fig. 6 is a schematic view of the joint bearing block of fig. 2.
Fig. 7 is a schematic structural view of the brake apparatus of the present invention.
Fig. 8 is a front view of the brake apparatus of the present invention.
Fig. 9 is a schematic structural view of the gauge in fig. 2.
Fig. 10 is a schematic view of an assembly structure of the first rack, the second rack and the bottom plate in fig. 9.
Fig. 11 is a schematic view of the structure of the base plate of fig. 9.
Fig. 12 is a schematic structural view of the support frame in fig. 9.
Fig. 13 is a schematic structural diagram of the second prism measuring device in fig. 3.
FIG. 14 is a schematic diagram of the structure of the compact of FIG. 13.
Fig. 15 is a schematic structural view of the gimbaled ball of fig. 13.
FIG. 16 is a schematic diagram of the gimbal ball mount of FIG. 13.
Fig. 17 is a schematic structural view of the ultra-high detector of fig. 1.
Fig. 18 is a schematic view of the internal structure of the transmission case of fig. 17.
Fig. 19 is a side view of fig. 18.
Fig. 20 is a schematic view showing an assembly structure of the supporting plate of the transmission case and the dial plate in fig. 17.
Fig. 21 is a top view of fig. 20.
Fig. 22 is a side view of fig. 20.
Fig. 23 is a schematic view of the construction of the dial cover of fig. 20.
FIG. 24 is a schematic view of the weight of FIG. 17.
In the figure: the traveling trolley comprises a traveling trolley 1, a frame 11, a cross beam 111, longitudinal beams 112, a hand push rod 12, a nylon wheel 13, a steel grooved wheel 14, a brake device 15, a brake handle 150, a brake lifting lever 151, a brake shoe 152, a brake pull pin 153, a brake cable 154, a brake lifting lever base 155, a brake wheel cover plate 156, a wheel support 157, a brake guide pin 158, a second spring 159, a gauge 2, a bottom plate 21, a first mounting groove 211, a second mounting groove 212, a chute 213, a first rack 22, a mounting column 221, an electrically insulating bearing seat 222, a scale 223, a second rack 23, a first pointer 231, a middle gear 24, a third spring 25, a spring pressing block 26, an electrically insulating bearing 27, a support frame 28, a base 281, a rack cover plate 282, a mounting plate 283, a lower ball 284, a roller needles 285, an ultrahigh detector 3, a gearbox support plate 31, a threaded hole 311, a bead positioning screw 312, an adjusting bolt 313, a gearbox 32, a steel grooved wheel, a steel wheel, a brake device 15, a brake lever 150, a brake shoe brake block 2, a first mounting groove 212, a second mounting grooves, a first rack 2, a first rack second mounting groove 212, a second groove 213, a rack cover plate, a rack plate 22, a rack cover plate, a rack plate, the first connecting shaft 321, the second connecting shaft 322, the third connecting shaft 323, the first gear 324, the second gear 325, the third gear 326, the fourth gear 327, the balance weight 33, the left kidney plate 331, the right kidney plate 332, the connecting plate 333, the horizontal bubble 334, the dial 34, the dial sleeve 341, the dial 342, the transparent shield 343, the annular groove 344, the second pointer 35, the second prism measuring device 4, the second prism 41, the second prism rod 42, the pressing block 43, the tapered hole 431, the universal ball head 44, the rod body 441, the universal ball 442, the universal ball support 45, the installation through hole 451, the adjustment threaded hole 452, the first prism measuring device 5, the first prism 51, the first prism rod 52, the joint bearing seat 53, the installation hole 531, the limiting hole 532, the joint bearing 54, the bolt 55, the prism rod joint 56, the universal bracket 57, the left steel rail 6 and the right steel rail 7.
Detailed Description
The present invention will be described in further detail with reference to the following description and embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 to 24, a railway steel rail center detection vehicle comprises a walking trolley 1 and a first prism measuring device 5; the walking trolley 1 comprises a frame 11 and a hand push rod 12 which are connected, a nylon wheel 13 is arranged at the bottom of one end of the frame 11, the nylon wheel 13 is arranged on the left steel rail 6, a steel grooved wheel 14 is arranged at the bottom of the other end of the frame 11, and the steel grooved wheel 14 is clamped on the right steel rail 7;
the first prism measuring device 5 comprises a first prism 51, a first prism rod 52 and a joint bearing seat 53, wherein a mounting hole 531 is formed in the middle of the joint bearing seat 53, a joint bearing 54 is arranged in the mounting hole 531, limiting holes 532 are formed in two side faces of the joint bearing seat 53, bolts 55 are arranged in the limiting holes 532, the bolts 55 prop against the joint bearing 54, the joint bearing seat 53 is located right above the right steel rail 7, the joint bearing seat 53 is connected with the vehicle frame 11, one end of the first prism rod 52 is connected with the first prism 51, the center of the first prism 51 is overlapped with the center of the right steel rail 7, the other end of the first prism rod 52 is in threaded connection with one end of the prism rod joint 56, the other end of the prism rod joint 56 is inserted into the joint bearing 54, and a universal support 57 is connected between the first prism rod 52 and the vehicle frame 11.
The frame 11 is a T-shaped structure, the frame 11 comprises a cross beam 111 and a longitudinal beam 112, nylon wheels 13 are arranged at the bottom of one end of the cross beam 111, the other end of the cross beam 111 is vertically connected with the longitudinal beam 112, the longitudinal beam 112 is located right above the right steel rail 7, steel grooved wheels 14 are arranged at the bottoms of two ends of the longitudinal beam 112, and the hand push rod 12 is connected with the cross beam 111.
The walking trolley 1 further comprises a brake device 15, the brake device 15 comprises a brake handle 150, a brake ram 151 and a brake shoe 152, one end of the brake ram 151 is connected with a brake pull pin 153, the other end of the brake ram 151 is connected with the brake handle 150 through a brake wire 154, the brake ram 150 is connected with a hand push rod 12, the brake ram 151 is hinged with a brake ram base 155, the brake ram base 155 is connected with the top of a brake wheel cover plate 156, the bottom of the brake wheel cover plate 156 is connected with the frame 11, the bottom of the brake wheel cover plate 156 is connected with a wheel bracket 157, the brake pull pin 153 sequentially penetrates through the brake wheel cover plate 156 and the wheel bracket 157 and then is connected with the brake shoe 152, the brake shoe 152 is located right above the steel sheave 14, two ends of the steel sheave 14 are respectively connected with two sides of the wheel bracket 157, the brake shoe 152 is provided with a brake guide pin 158, the brake guide pin 158 sequentially passes through the wheel bracket 157 and the brake wheel cover 156 and then extends out, and a second spring 159 is sleeved on the part, located between the brake shoe 152 and the wheel bracket 157, of the brake guide pin 158.
The track gauge measuring scale 2 is arranged on the frame 11, the track gauge measuring scale 2 comprises a bottom plate 21, a first rack 22 and a second rack 23, a middle gear 24 is arranged in the center of the bottom plate 21, a first mounting groove 211 and a second mounting groove 212 are respectively arranged at the positions, located on the two sides of the middle gear 24, on the bottom plate 21, the first rack 22 is arranged in the first mounting groove 211, the first rack 22 is meshed with the middle gear 24, a mounting column 221 is arranged at one end of the first rack 22, a first spring 25 is sleeved on the mounting column 221, the first spring 25 is fixed in the first mounting groove 211 through a spring pressing block 26, an electric insulation bearing 27 is connected to the other end of the first rack 22 through an electric insulation bearing seat 222, a scale 223 is arranged on the first rack 22, the second rack 23 is arranged in the second mounting groove 212, the second rack 23 is meshed with the middle gear 24, a mounting column 221 is arranged at one end of the second rack 23, the mounting column 221 is sleeved with a first spring 25, the first spring 25 is fixed in the second mounting groove 212 through a spring pressing block 26, the other end of the second rack 23 is connected with an electric insulation bearing 27 through an electric insulation bearing seat 222, a first pointer 231 is arranged on the second rack 23, the electric insulation bearings 27 of the first rack 22 and the second rack 23 are respectively contacted with the inner side surfaces of the left steel rail 6 and the right steel rail 7, the bottom plate 21, the first rack 22 and the second rack 23 are sleeved with a supporting frame 28, and the supporting frame 28 is connected with the frame 11.
The support frame 28 comprises a sliding block and a mounting plate 283, the sliding block is connected with the mounting plate 283, the mounting plate 283 is connected with the frame 11, the sliding block is of a hollow structure, the sliding block is sleeved on the bottom plate 21, the first rack 22 and the second rack 23, the inner top surface of the sliding block is provided with an upper ball, the upper ball is matched with the sliding groove 213 on the upper end surface of the bottom plate 21, the first rack 22 and the second rack 23, the inner bottom surface of the sliding block is provided with a lower ball 284, the lower ball 284 is matched with the sliding groove 213 on the lower end surface of the bottom plate 21, the first rack 22 and the second rack 23, and two inner side surfaces of the sliding block are provided with roller needles 285 which are contacted with two side surfaces of the bottom plate 21, the first rack 22 and the second rack 23.
The sliding block comprises a base 281 and a rack cover plate 282, the base 281 is of a U-shaped structure, lower balls 284 are arranged on the inner bottom surface of the base 281, rolling needles 285 are arranged on two inner side surfaces of the base 281, the rack cover plate 282 is connected with the top of the base 281, upper balls are arranged on the bottom surface of the rack cover plate 282, the mounting plate 283 is of an L-shaped structure, fixing holes connected with the frame 11 are formed in a transverse plate of the mounting plate 283, and a vertical plate of the mounting plate 283 is connected with the base 281.
The inspection vehicle further comprises a second prism measuring device 4, the second prism measuring device 4 comprises a second prism 41, a second prism rod 42, a pressing block 43, a universal ball head 44 and a universal ball support 45, one end of the second prism rod 42 is connected with the second prism 41, the other end of the second prism rod 42 is connected with the pressing block 43, the pressing block 43 is fixed on the bottom plate 21 at a position right above the intermediate gear 24, a mounting through hole 451 is formed in the middle of the universal ball support 45, the universal ball support 45 is connected with the top of the pressing block 43, a tapered hole 431 coaxial with the mounting through hole 451 is formed in the top of the pressing block 43, the universal ball head 44 comprises a rod body 441 and a universal ball 442, the rod body 441 is connected with the second prism rod 42, the universal ball 442 is located in the mounting through hole 451, the bottom of the universal ball 442 is located in the tapered hole 431, an adjusting threaded hole 452 communicated with the mounting through hole 451 is formed in the side surface of the universal ball support 45, the adjusting screw hole 452 is provided with a butterfly bolt, which abuts against the universal ball 442.
The vehicle frame 11 is provided with the superelevation detector 3, the superelevation detector 3 comprises a gearbox support plate 31, a gearbox 32, a balance block 33, a dial 34 and a pointer II 35, the bottom of the gearbox support plate 31 is connected with the vehicle frame 11, the gearbox 32 is arranged on the back of the gearbox support plate 31, the balance block 33 is arranged on the back of the gearbox 32, the dial 34 is arranged on the front of the gearbox support plate 31, a first connecting shaft 321, a second connecting shaft 322 and a third connecting shaft 323 are arranged inside the gearbox 32, one end of the first connecting shaft 321 is connected with the balance block 33 after penetrating through the gearbox 32, the other end of the first connecting shaft 321 is connected with the gearbox 32, a first gear 324 is sleeved on the outer wall of the first connecting shaft 321, two ends of the second connecting shaft 322 are both connected with the gearbox 32, a second gear 325 and a third gear 326 are sleeved on the outer wall of the second connecting shaft 322, the second gear 325 is meshed with the first gear 324, one end of the third connecting shaft 323 passes through the gear box 32 and then is connected with the second pointer 35, the other end of the third connecting shaft 323 is connected with the gear box 32, and a fourth gear 327 meshed with the third gear 326 is sleeved on the outer wall of the third connecting shaft 323.
The balance weight 33 is in a double kidney shape, the balance weight 33 comprises a left kidney plate 331, a right kidney plate 332 and a connecting plate 333, the left side and the right side of the connecting plate 333 are respectively connected with the left kidney plate 331 and the right kidney plate 332, the connecting plate 333 is connected with a first connecting shaft 321, and horizontal air bubbles 334 are arranged on the left kidney plate 331 and the right kidney plate 332.
The dial plate 34 comprises a dial plate sleeve 341 and a dial plate 342, one end of the dial plate sleeve 341 is inserted and mounted on the gearbox supporting plate 31, the other end of the dial plate sleeve 341 is provided with a transparent protective cover 343, the dial plate 342 is connected with the inner wall of the dial plate sleeve 341, the left side and the right side of the gearbox supporting plate 31 are both provided with threaded holes 311, wave bead positioning screws 312 and adjusting bolts 313 are sequentially arranged in the threaded holes 311, one end of the wave bead positioning screw 312 is connected with the adjusting bolt 313, the outer wall of the dial plate sleeve 341 is provided with an annular groove 344 along the circumferential direction, and the other end of the wave bead positioning screw 312 is located in the annular groove 344.
The principle of the utility model is illustrated as follows:
in order to ensure the stability of the vehicle body and the authenticity of acquired data and avoid the problem that the leveling of the prism is influenced by the suspension of wheels when the vehicle body passes through a triangular pit of a track, a T-shaped vehicle frame is adopted as a vehicle frame structure; the nylon wheel can prevent the left and right steel rails from being communicated, the two steel grooved wheel sets on the right side are directly clamped on the steel rails to walk, the detection vehicle is prevented from moving left and right to fall off the rail, the steel grooved wheel set on the front right is provided with a brake device, the brake wheel is of a normally closed structure, and the brake shoe is tightly attached to the steel grooved wheel under the action of left and right spring forces when the trolley is stopped, so that the brake effect is achieved; when the observation is finished and the user needs to walk forwards, the user can push forwards by holding the brake handle and loosening the brake shoe, and the user can perform measurement operation by loosening the brake handle after reaching the observation point.
The design can be applied to places such as ordinary speed railways, intercity railways, subways, trams and the like, and can also be used for primary adjustment of ballastless tracks of high-speed railways to reduce the use cost of the fine adjustment trolley. The functions of measuring the plane position of the rail, measuring the elevation of the rail surface, measuring the height of a curve and measuring the track gauge can be realized, and the main observation position is the central line of the steel rail (752.5 mm away from the center of the track, namely 1435/2+ 70/2). In order to ensure that the prism can be centered and leveled quickly in any state, the detection vehicle adopts a self-lubricating joint bearing to perform forced centering, and simultaneously designs and manufactures a special prism rod connected with the joint bearing, so that the centering error is ensured to be close to 0, the prism leveling is realized by the aid of a universal support, the prism can be quickly fixed at the position of a plumb bob by replacing a prism support, and the aims of eliminating the prism centering error and quickly leveling are fulfilled by the method. Because the steel sheave is directly blocked and is walked on the rail, the longitudinal central point of steel sheave puts the position at rail center promptly, this detection car is established the right front wheel as the working wheel, install self-lubricating joint bearing in the well place ahead of working wheel, the prism center has just coincided with the rail center like this, the prism pole needs to replace the conical head of bottom threaded step shaft connector, little prism group or big prism group are connected to the connector for the joint bearing, the prism group is all leveled fast and keep the spatial position through universal bracket, at this moment, combine the total powerstation just can carry out rail center spatial position and measure, then carry out orbital spatial position according to the measured valueAnd (5) adjusting. Because the measured position is in the center of the steel rail, normal measurement operation can be hindered due to the fact that the prism rod directly slides on the steel rail, in order to guarantee accuracy of collected elevation data, the prism rod is overhead at the bottom, namely, the bottom cone head of the prism rod is shortened by 10 millimeters under the condition that the position of the top of the prism is not changed, and then overhead is achieved through the threaded stepped shaft connector. The height of the rotation center of the self-lubricating knuckle bearing from the rail surface is 10 millimeters, so that the centering error is 0 in a straight line section, the angle value corresponding to the ultra-high limit value 150/1505 is 5.692 degrees according to the cotangent formula in a curve section, the centering error is 0.997 millimeters in an ultra-high limit state when tan5.692 degrees is equal to centering error/10 according to the tangent formula, and the ultra-high calculation formula h is equal to 7.6Vmax according to the time speed and curve radius data of most of the existing railway design2the/R shows that most railway super-high values are within 50 mm, so that the centering error caused by most curve sections is 0.332 mm.
The groove-shaped steel wheel on the right side of the frame is clamped on the steel rail, so that the reference edge is arranged on the inner side of the right steel rail. The distance between the left rail and the right rail is measured by measuring the distance between the inner sides of the left rail and the right rail, and the left rail and the right rail can be kept insulated by two electrically insulated bearings which are always supported on the inner sides of the rails to rotate, so that the distance can be measured, the electrically insulated bearings are respectively fixed at two ends of two racks, the gear is arranged in the center of the bottom plate, and the two racks are symmetrically distributed in mounting grooves at two sides of the gear. When the gauge changes in the dolly walking process, make the rack lengthen simultaneously or shorten simultaneously through the gear under the spring force effect of rack rear end, because the reference edge is on the right side steel rail, so the bottom plate can remove about simultaneously when rack length changes, the removal value is half behind the total extension or total shortening value subtraction standard gauge, because the actual gauge change volume is little, so this range finding telescopic stroke is set for to this range finding chi is 30 millimeters, effective range finding is between 1405 to 1465 promptly, when the detection car walks on the track optional position, can both be according to the instantaneous reading of scale position that indicates on the rack like this. When the gear rack is used on a wide rail or a narrow rail, the gear rack can be used only by correspondingly increasing or reducing the length of the gear rack. Among four aluminum alloy support frames, two in the middle are used for bottom plate and frame bolted connection, and two on the edge are used for rack and frame bolted connection. Because the track gauge measuring ruler is continuously moved left and right in the work, in order to reduce the power loss of the spring, aluminum alloy materials are adopted as much as possible and hollowed out for lightening treatment, all sliding surfaces are used for reducing friction resistance and limiting, steel balls or rolling needles are adopted, and sliding friction is replaced by rolling friction.
Fix the briquetting directly over gauge dipperstick bottom plate intermediate gear, because the range finding rack can apply a pair of size through intermediate gear under the spring action and equal, opposite direction's power, will arouse both sides rack to stretch out and draw back simultaneously, just so guaranteed that the prism also is in right track centre of the left and right sides all the time when carrying out gauge measurement, thereby solved prism centering problem, then make the bubble placed in the middle through manual regulation prism pole, prism pole will keep vertical position under universal support ball pivot frictional force braking, at this moment just can carry out circuit center spatial position with the total powerstation and measure, then carry out orbital spatial position adjustment according to the measured value. The measured position is in the center of the line, the bottom of the prism rod of the normal road section is coincident with the rail surface, so the measured elevation data is directly adopted, when the height of the rail surface is measured on the ultrahigh road section, the height of the prism is the length of the prism plus or minus half of the actually measured ultrahigh value, for example, the left side is ultrahigh, then the elevation of the low rail surface is the height of the actually measured elevation value plus or minus half of the ultrahigh value, and the elevation of the high rail surface is the height of the actually measured elevation value plus or minus half of the ultrahigh value. The height of the rotation center of the universal ball support is 20 mm from the rail surface, so that the centering error is 0 in a straight line section, the angle value corresponding to the ultrahigh limit value 150/1505 is 5.692 degrees according to the cotangent formula in a curve section, the centering error/20 in tan5.692 degrees is calculated according to the tangent formula, the centering error in the ultrahigh limit state is 1.993 mm, and according to the time speed and curve radius data of most of the existing railway design, the ultrahigh calculation formula h is 7.6Vmax2the/R shows that most railway super-high values are within 50 mm, so that the centering error caused by the curve section is 0.664 mm.
The dial plate adopts the diameter to be 100 millimeters thick 1 millimeter's aluminium dish in the super high detector, for making things convenient for the reading, adopts positive reverse full circle digital sign (360 degrees are marked in the forward rotation promptly, 360 degrees are marked in the reverse rotation), and the dial plate cover blocks the ring channel through two transverse bolt and fixes in the backup pad, and the calibrated scale passes through the powerful glue and bonds with the dial plate cover, and the calibrated scale just can realize 360 arbitrary rotations along with the dial plate cover like this. The counterbalance is cut into double kidney shape by 10 mm thick hot rolled steel plate by laser line, the surface of the steel plate is blackened, and horizontal air bubbles are arranged on the counterbalance to ensure that the counterbalance can be accurately leveled during reading. The support plates were cut with a 16 mm thick 6061 aluminum plate and bolted together using M6 bolts to provide strength while reducing weight. The gearbox adopts two-stage speed reduction, and the gear module is 0.5; in order to reduce the working resistance and ensure a good working state, two ends of each connecting shaft of the gearbox are provided with 606ZZ type high-speed rolling bearings, the number of the high-speed rolling bearings is totally 6, the high-speed rolling bearings are arranged on a supporting plate of the gearbox in an interference fit manner, and all aluminum plates are connected through M6 bolts.
The working principle of the ultrahigh detector is as follows: the ultrahigh value of the railway track is generally between 0 and 150 mm, the corresponding horizontal distance is 1505 mm (standard track gauge 1435+ steel rail width 70), when the detection vehicle passes through a curve section, the lifting of the outer steel rail can cause the transverse rotation of the vehicle body by an angle, the tangent formula tana is the ultrahigh value/steel rail center distance 1505, the calculated angle value is very small, and the reaction is insensitive; if the rotating angle is directly indicated by the deadweight of the hanging hammer, the actual ultrahigh value needs to be known, calculation is needed according to a rotating angle value set formula, time and labor are wasted, and the method is very troublesome, and in order to directly adopt a standard 360-degree dial according to the formula 1: 1, displaying the ultrahigh value (the pointer is equal to one millimeter in the distance direction once rotating once every second time, namely the ultrahigh value is 1 millimeter), and then carrying out numerical amplification through a left balance block, a right balance block and a gearbox. Firstly, carrying out simulation calculation, drawing a straight line which is 1505 mm long, drawing a straight line which is 1 degree in length and is 1505 mm in angle along one end of the straight line as an end point, marking the width of an opening to be 26.27 mm, and finally calculating and verifying tan1 degrees as an ultrahigh value/1505 through a calculator to obtain the ultrahigh value which is 26.27 mm, so that the corresponding ultrahigh value is 26.27 mm when the vehicle body rotates for 1 degree, and designing a two-stage gearbox by taking the ultrahigh value as a reference, wherein the two-stage gear ratios are respectively 20:100 and 20:105.08, the power loss and the gear processing are convenient, the acceleration ratio is 1:26.5, and the corresponding tooth numbers are 20:100 and 20: 35106; when the dolly passes through the curve highway section, the automobile body is rotatory and the balancing piece remains the horizontality throughout, just so drives the dial plate through the automobile body rotation and follows the automobile body clockwise or anticlockwise rotation, and pointer two-pass gearbox also can follow the rotation with higher speed, and the gearbox just so converts the angle value to the millimeter value and has just realized showing the purpose of actual superelevation value. Because the ultrahigh detector is designed according to the standard track gauge 1435 mm, when a wide track or a narrow track is adopted, the acceleration ratio needs to be recalculated and matched again, and the calculation principle is the same. The ultrahigh detector is detachable, so that calibration is required before use every time, the calibration method is to utilize the prism group on the nylon wheel to measure the elevation of the left rail surface of the same mileage at first, then the elevation of the right rail surface is measured by rotating the vehicle body for 180 degrees, the elevation difference of the two rail surfaces is the ultrahigh value, the dial of the detector can be rotated at will for 360 degrees, and the dial can be rotated to the ultrahigh value indicated by the pointer II after the balance block is kept horizontal. In order to adapt to the common practice and facilitate reading, the scale 0 of the second pointer is enabled to face right below or right above during adjustment, if the difference is too much, the second pointer is enabled to face right above or right below by rotating the balance block, then the bolt on the balance block is loosened, and the balance block is rotated to be horizontal and then the bolt is screwed down. Because the ultrahigh detector is sensitive to reaction, the slight movement influence can be amplified by 26.27 times through the gearbox, the influence of adverse factors such as the friction resistance inside the gearbox in the use process, the windward side of the balance weight is large, vibration is generated during walking and the like is considered, the display numerical value is inaccurate due to the self-balancing reset error of the balance weight, whether horizontal bubbles on the balance weight are centered is particularly noticed during each reading, if the horizontal bubbles are not centered, the balance weight is manually rotated once, accurate reading can be realized when the horizontal bubbles are centered, and the reading is carried out along the rotating direction of the pointer II (generally, the left ultrahigh pointer II rotates anticlockwise, and the right ultrahigh pointer II rotates clockwise) because the dial is displayed in a two-way 360 degrees. The ballasted track has more tamping passes due to the large machine, the superelevation can be verified by the superelevation detector for the first several times, the ballasted track enters a fine adjustment stage and is measured by the prism, the superelevation of the ballastless track in a coarse adjustment stage is uniformly measured by the prism, and the superelevation measuring prism jack is positioned right above the middle of the nylon wheel.
In the track is just transferred, in order to can direct indication super high value convenience and theoretical value contrast, this detection car has adopted two demonstration of gravity balance formula machinery pointer, and the track is examined the car and can be raised through curve section outside track, leads to the automobile body can rotatory an angle, because super high value is little for gauge direction contained angle, so automobile body rotation angle is also not big, in order to make super high value 1 through balancing piece and gearbox: 1, finally, the angle value is amplified through the gearbox to realize that the pointer is equal to one millimeter in the height direction every time the pointer rotates once, so that the angle value caused by the superelevation is converted into a millimeter value in the length direction. Because the circumference is 360 degrees, the measuring range of the trolley is-360 mm theoretically, and the ultrahigh value of the railway design is generally within 150 mm, so that the actual requirement can be completely met. When the trolley passes through a curve road section, the trolley body rotates left and right, and the balance block is always horizontal, so that the pointer II on the trolley body is driven to rotate clockwise or anticlockwise, and the purpose of displaying the actual ultrahigh value is achieved; when the track enters a fine adjustment stage, the height of the ultrahigh track can be measured only by inserting the prism group above the nylon wheel on the left side to measure the absolute height.
Example 1:
referring to fig. 1 to 24, a railway steel rail center detection vehicle comprises a walking trolley 1 and a first prism measuring device 5; the walking trolley 1 comprises a frame 11 and a hand push rod 12 which are connected, a nylon wheel 13 is arranged at the bottom of one end of the frame 11, the nylon wheel 13 is arranged on the left steel rail 6, a steel grooved wheel 14 is arranged at the bottom of the other end of the frame 11, and the steel grooved wheel 14 is clamped on the right steel rail 7; the first prism measuring device 5 comprises a first prism 51, a first prism rod 52 and a joint bearing seat 53, the middle part of the joint bearing seat 53 is provided with a mounting hole 531, a joint bearing 54 is arranged in the mounting hole 531, both side surfaces of the joint bearing seat 53 are provided with limit holes 532, bolts 55 are arranged in the limit holes 532, the bolts 55 prop against the joint bearing 54, the joint bearing seat 53 is positioned right above the right steel rail 7, and the joint bearing seat 53 is connected with the frame 11, one end of the prism rod 52 is connected with the prism 51, the center of the prism 51 is coincident with the center of the right rail 7, the other end of the first prism rod 52 is in threaded connection with one end of a prism rod joint 56, the other end of the prism rod joint 56 is inserted into the joint bearing 54, and a universal bracket 57 is connected between the first prism rod 52 and the frame 11.
Example 2:
the basic contents are the same as example 1, except that:
referring to fig. 1 to 24, the vehicle frame 11 is of a T-shaped structure, the vehicle frame 11 includes a cross beam 111 and a longitudinal beam 112, a nylon wheel 13 is disposed at the bottom of one end of the cross beam 111, the other end of the cross beam 111 is vertically connected with the longitudinal beam 112, the longitudinal beam 112 is located right above the right steel rail 7, steel grooved wheels 14 are disposed at the bottoms of the two ends of the longitudinal beam 112, and the hand push rod 12 is connected with the cross beam 111; the walking trolley 1 further comprises a brake device 15, the brake device 15 comprises a brake handle 150, a brake ram 151 and a brake shoe 152, one end of the brake ram 151 is connected with a brake pull pin 153, the other end of the brake ram 151 is connected with the brake handle 150 through a brake wire 154, the brake ram 150 is connected with a hand push rod 12, the brake ram 151 is hinged with a brake ram base 155, the brake ram base 155 is connected with the top of a brake wheel cover plate 156, the bottom of the brake wheel cover plate 156 is connected with the frame 11, the bottom of the brake wheel cover plate 156 is connected with a wheel bracket 157, the brake pull pin 153 sequentially penetrates through the brake wheel cover plate 156 and the wheel bracket 157 and then is connected with the brake shoe 152, the brake shoe 152 is located right above the steel sheave 14, two ends of the steel sheave 14 are respectively connected with two sides of the wheel bracket 157, the brake shoe 152 is provided with a brake guide pin 158, the brake guide pin 158 sequentially passes through the wheel bracket 157 and the brake wheel cover 156 and then extends out, and a second spring 159 is sleeved on the part, located between the brake shoe 152 and the wheel bracket 157, of the brake guide pin 158.
Example 3:
the basic contents are the same as example 1, except that:
referring to fig. 1 to 24, a track gauge 2 is disposed on the frame 11, the track gauge 2 includes a bottom plate 21, a first rack 22 and a second rack 23, a middle gear 24 is disposed at the center of the bottom plate 21, a first mounting groove 211 and a second mounting groove 212 are respectively disposed at two sides of the middle gear 24 on the bottom plate 21, the first rack 22 is disposed in the first mounting groove 211, the first rack 22 is engaged with the middle gear 24, a mounting post 221 is disposed at one end of the first rack 22, a first spring 25 is sleeved on the mounting post 221, the first spring 25 is fixed in the first mounting groove 211 through a spring pressing block 26, an electrically insulating bearing 27 is connected to the other end of the first rack 22 through an electrically insulating bearing seat 222, a scale 223 is disposed on the first rack 22, the second rack 23 is disposed in the second mounting groove 212, the second rack 23 is engaged with the middle gear 24, one end of the second rack 23 is provided with a mounting column 221, the mounting column 221 is sleeved with a first spring 25, the first spring 25 is fixed in the second mounting groove 212 through a spring pressing block 26, the other end of the second rack 23 is connected with an electrically insulating bearing 27 through an electrically insulating bearing seat 222, a first pointer 231 is arranged on the second rack 23, the electrically insulating bearings 27 of the first rack 22 and the second rack 23 are respectively contacted with the inner side surfaces of the left steel rail 6 and the right steel rail 7, the bottom plate 21, the first rack 22 and the second rack 23 are sleeved with a support frame 28, and the support frame 28 is connected with the frame 11; the support frame 28 comprises a sliding block and a mounting plate 283, the sliding block is connected with the mounting plate 283, the mounting plate 283 is connected with the frame 11, the sliding block is of a hollow structure, the sliding block is sleeved on the bottom plate 21, the first rack 22 and the second rack 23, the inner top surface of the sliding block is provided with upper balls, the upper balls are matched with the sliding grooves 213 on the upper end surfaces of the bottom plate 21, the first rack 22 and the second rack 23, the inner bottom surface of the sliding block is provided with lower balls 284, the lower balls 284 are matched with the sliding grooves 213 on the lower end surfaces of the bottom plate 21, the first rack 22 and the second rack 23, and two inner side surfaces of the sliding block are provided with roller needles 285 contacted with two side surfaces of the bottom plate 21, the first rack 22 and the second rack 23; the sliding block comprises a base 281 and a rack cover plate 282, the base 281 is of a U-shaped structure, lower balls 284 are arranged on the inner bottom surface of the base 281, rolling needles 285 are arranged on two inner side surfaces of the base 281, the rack cover plate 282 is connected with the top of the base 281, upper balls are arranged on the bottom surface of the rack cover plate 282, the mounting plate 283 is of an L-shaped structure, fixing holes connected with the frame 11 are formed in a transverse plate of the mounting plate 283, and a vertical plate of the mounting plate 283 is connected with the base 281.
Example 4:
the basic contents are the same as example 3, except that:
referring to fig. 1 to 24, the inspection vehicle further includes a second prism measuring device 4, the second prism measuring device 4 includes a second prism 41, a second prism rod 42, a pressing block 43, a universal ball head 44 and a universal ball support 45, one end of the second prism rod 42 is connected to the second prism 41, the other end of the second prism rod 42 is connected to the pressing block 43, the pressing block 43 is fixed on the bottom plate 21 at a position right above the intermediate gear 24, a mounting through hole 451 is formed in the middle of the universal ball support 45, the universal ball support 45 is connected to the top of the pressing block 43, a tapered hole 431 coaxial with the mounting through hole 451 is formed in the top of the pressing block 43, the universal ball head 44 includes a rod body 441 and a universal ball 442, the rod body 441 is connected to the second prism rod 42, the universal ball 442 is located in the mounting through hole 451, and the bottom of the universal ball 442 is located in the tapered hole 431, the side surface of the universal ball support 45 is provided with an adjusting threaded hole 452 communicated with the mounting through hole 451, a butterfly bolt is mounted in the adjusting threaded hole 452, and the butterfly bolt abuts against the universal ball 442.
Example 5:
the basic contents are the same as example 1, except that:
referring to fig. 1 to 24, the vehicle frame 11 is provided with the superelevation detector 3, the superelevation detector 3 includes a transmission case support plate 31, a transmission case 32, a balance weight 33, a dial 34 and a second pointer 35, the bottom of the transmission case support plate 31 is connected to the vehicle frame 11, the transmission case 32 is disposed on the back of the transmission case support plate 31, the balance weight 33 is disposed on the back of the transmission case 32, the dial 34 is disposed on the front of the transmission case support plate 31, the transmission case 32 is internally provided with a first connection shaft 321, a second connection shaft 322 and a third connection shaft 323, one end of the first connection shaft 321 passes through the transmission case 32 and then is connected to the balance weight 33, the other end of the first connection shaft 321 is connected to the transmission case 32, the outer wall of the first connection shaft 321 is sleeved with a first gear 324, and both ends of the second connection shaft 322 are connected to the transmission case 32, a second gear 325 and a third gear 326 are sleeved on the outer wall of the second connecting shaft 322, the second gear 325 is meshed with the first gear 324, one end of the third connecting shaft 323 passes through the gear box 32 and then is connected with the second pointer 35, the other end of the third connecting shaft 323 is connected with the gear box 32, and a fourth gear 327 meshed with the third gear 326 is sleeved on the outer wall of the third connecting shaft 323; the balance weight 33 is in a double kidney shape, the balance weight 33 comprises a left kidney plate 331, a right kidney plate 332 and a connecting plate 333, the left side and the right side of the connecting plate 333 are respectively connected with the left kidney plate 331 and the right kidney plate 332, the connecting plate 333 is connected with a first connecting shaft 321, and horizontal air bubbles 334 are arranged on the left kidney plate 331 and the right kidney plate 332; the dial plate 34 comprises a dial plate sleeve 341 and a dial plate 342, one end of the dial plate sleeve 341 is inserted and mounted on the gearbox supporting plate 31, the other end of the dial plate sleeve 341 is provided with a transparent protective cover 343, the dial plate 342 is connected with the inner wall of the dial plate sleeve 341, the left side and the right side of the gearbox supporting plate 31 are both provided with threaded holes 311, wave bead positioning screws 312 and adjusting bolts 313 are sequentially arranged in the threaded holes 311, one end of the wave bead positioning screw 312 is connected with the adjusting bolt 313, the outer wall of the dial plate sleeve 341 is provided with an annular groove 344 along the circumferential direction, and the other end of the wave bead positioning screw 312 is located in the annular groove 344.

Claims (10)

1. The railway steel rail center detection vehicle is characterized by comprising a walking trolley (1) and a first prism measuring device (5); the walking trolley (1) comprises a frame (11) and a hand push rod (12) which are connected, wherein a nylon wheel (13) is arranged at the bottom of one end of the frame (11), the nylon wheel (13) is arranged on the left steel rail (6), a steel grooved wheel (14) is arranged at the bottom of the other end of the frame (11), and the steel grooved wheel (14) is clamped on the right steel rail (7);
the first prism measuring device (5) comprises a first prism (51), a first prism rod (52) and a joint bearing seat (53), a mounting hole (531) is formed in the middle of the joint bearing seat (53), a joint bearing (54) is arranged in the mounting hole (531), limiting holes (532) are formed in two side faces of the joint bearing seat (53), a bolt (55) is arranged in each limiting hole (532), the bolt (55) abuts against the joint bearing (54), the joint bearing seat (53) is located right above the right steel rail (7), the joint bearing seat (53) is connected with the vehicle frame (11), one end of the first prism rod (52) is connected with the first prism (51), the center of the first prism (51) is overlapped with the center of the right steel rail (7), and the other end of the first prism rod (52) is in threaded connection with one end of the prism rod joint (56), the other end of the prism rod joint (56) is inserted in the joint bearing (54), and a universal bracket (57) is connected between the first prism rod (52) and the frame (11).
2. The railway steel rail center detection vehicle according to claim 1, wherein: the frame (11) is a T-shaped structure, the frame (11) comprises a cross beam (111) and a longitudinal beam (112), nylon wheels (13) are arranged at the bottom of one end of the cross beam (111), the other end of the cross beam (111) is perpendicularly connected with the longitudinal beam (112), the longitudinal beam (112) is located right above a right steel rail (7), steel grooved wheels (14) are arranged at the bottoms of two ends of the longitudinal beam (112), and the hand push rod (12) is connected with the cross beam (111).
3. The railway steel rail center detection vehicle according to claim 1, wherein: the walking trolley (1) further comprises a brake device (15), the brake device (15) comprises a brake handle (150), a brake ram (151) and a brake shoe (152), one end of the brake ram (151) is connected with a brake pull pin (153), the other end of the brake ram (151) is connected with the brake handle (150) through a brake wire (154), the brake handle (150) is connected with a hand push rod (12), the brake ram (151) is hinged with a brake ram base (155), the brake ram base (155) is connected with the top of a brake wheel cover plate (156), the bottom of the brake wheel cover plate (156) is connected with the trolley frame (11), the bottom of the brake wheel cover plate (156) is connected with a wheel bracket (157), the brake pull pin (153) sequentially penetrates through the brake wheel cover plate (156) and the wheel bracket (157) and then is connected with the brake shoe (152), the brake shoe (152) is located right above the steel grooved wheel (14), two ends of the steel grooved wheel (14) are respectively connected with two sides of the wheel support (157), a brake guide pin (158) is arranged on the brake shoe (152), the brake guide pin (158) sequentially penetrates through the wheel support (157) and the brake wheel cover plate (156) and then extends out, and a second spring (159) is sleeved on a position, located between the brake shoe (152) and the wheel support (157), on the brake guide pin (158).
4. The railway steel rail center detection vehicle according to claim 1, wherein: the track gauge measuring scale (2) is arranged on the frame (11), the track gauge measuring scale (2) comprises a bottom plate (21), a first rack (22) and a second rack (23), a middle gear (24) is arranged in the center of the bottom plate (21), a first mounting groove (211) and a second mounting groove (212) are respectively formed in the positions, located on the two sides of the middle gear (24), of the bottom plate (21), the first rack (22) is arranged in the first mounting groove (211), the first rack (22) is meshed with the middle gear (24), a mounting column (221) is arranged at one end of the first rack (22), a first spring (25) is sleeved on the mounting column (221), the first spring (25) is fixed in the first mounting groove (211) through a spring pressing block (26), and the other end of the first rack (22) is connected with an electrically insulated bearing (27) through an electrically insulated bearing block (222), the first rack (22) is provided with scales (223), the second rack (23) is arranged in a second mounting groove (212), the second rack (23) is meshed with the intermediate gear (24), one end of the second rack (23) is provided with a mounting column (221), a first spring (25) is sleeved on the mounting column (221), the first spring (25) is fixed in the second mounting groove (212) through a spring pressing block (26), the other end of the second rack (23) is connected with an electric insulation bearing (27) through an electric insulation bearing seat (222), a first pointer (231) is arranged on the second rack (23), the electric insulation bearings (27) of the first rack (22) and the second rack (23) are respectively contacted with the inner side surfaces of the left steel rail (6) and the right steel rail (7), and the bottom plate (21), the first rack (22) and the second rack (23) are sleeved with a support frame (28), the support frame (28) is connected with the frame (11).
5. The railway steel rail center detection vehicle of claim 4, wherein: support frame (28) include sliding block and mounting panel (283), the sliding block is connected with mounting panel (283), and mounting panel (283) are connected with frame (11), the sliding block is hollow structure, and the sliding block suit is on bottom plate (21), rack (22), No. two rack (23), the interior top surface of sliding block is provided with the ball, goes up ball and cooperatees with spout (213) of bottom plate (21), rack (22), No. two rack (23) up end, the interior bottom surface of sliding block is provided with down ball (284), and lower ball (284) cooperate with spout (213) of bottom plate (21), rack (22), No. two rack (23) lower extreme face, the two medial surfaces of bottom plate (21), No. one rack (22), No. two rack (23) both sides face bearing kingpin (285).
6. The railway steel rail center detection vehicle of claim 5, wherein: the sliding block comprises a base (281) and a rack cover plate (282), wherein the base (281) is of a U-shaped structure, lower balls (284) are arranged on the inner bottom surface of the base (281), roller needles (285) are arranged on two inner side surfaces of the base (281), the rack cover plate (282) is connected with the top of the base (281), upper balls are arranged on the bottom surface of the rack cover plate (282), an installation plate (283) is of an L-shaped structure, fixing holes connected with a frame (11) are formed in a transverse plate of the installation plate (283), and a vertical plate of the installation plate (283) is connected with the base (281).
7. The railway steel rail center detection vehicle of claim 4, wherein: the detection vehicle further comprises a second prism measuring device (4), the second prism measuring device (4) comprises a second prism (41), a second prism rod (42), a pressing block (43), a universal ball head (44) and a universal ball support (45), one end of the second prism rod (42) is connected with the second prism (41), the other end of the second prism rod (42) is connected with the pressing block (43), the pressing block (43) is fixed on the bottom plate (21) and is positioned right above the intermediate gear (24), an installation through hole (451) is formed in the middle of the universal ball support (45), the universal ball support (45) is connected with the top of the pressing block (43), a tapered hole (431) coaxial with the installation through hole (451) is formed in the top of the pressing block (43), the universal ball head (44) comprises a rod body (441) and a universal ball (442), and the rod body (441) is connected with the second prism rod (42), the universal ball (442) is located in the mounting through hole (451), the bottom of the universal ball (442) is located in the tapered hole (431), an adjusting threaded hole (452) communicated with the mounting through hole (451) is formed in the side face of the universal ball support (45), a butterfly bolt is mounted in the adjusting threaded hole (452), and the butterfly bolt abuts against the universal ball (442).
8. The railway steel rail center detection vehicle according to claim 1, wherein: the ultrahigh detector (3) is arranged on the frame (11), the ultrahigh detector (3) comprises a gearbox supporting plate (31), a gearbox (32), a balance block (33), a dial plate (34) and a pointer II (35), the bottom of the gearbox supporting plate (31) is connected with the frame (11), the gearbox (32) is arranged on the back of the gearbox supporting plate (31), the balance block (33) is arranged on the back of the gearbox (32), the dial plate (34) is arranged on the front of the gearbox supporting plate (31), a first connecting shaft (321), a second connecting shaft (322) and a third connecting shaft (323) are arranged inside the gearbox (32), one end of the first connecting shaft (321) penetrates through the gearbox (32) and then is connected with the balance block (33), and the other end of the first connecting shaft (321) is connected with the gearbox (32), the outer wall of the first connecting shaft (321) is sleeved with a first gear (324), two ends of the second connecting shaft (322) are connected with the gearbox (32), the outer wall of the second connecting shaft (322) is sleeved with a second gear (325) and a third gear (326), the second gear (325) is meshed with the first gear (324), one end of the third connecting shaft (323) penetrates through the gearbox (32) and then is connected with a second pointer (35), the other end of the third connecting shaft (323) is connected with the gearbox (32), and the outer wall of the third connecting shaft (323) is sleeved with a fourth gear (327) meshed with the third gear (326).
9. The railway steel rail center detection vehicle of claim 8, wherein: the balance weight (33) is in a double kidney shape, the balance weight (33) comprises a left kidney plate (331), a right kidney plate (332) and a connecting plate (333), the left side and the right side of the connecting plate (333) are respectively connected with the left kidney plate (331) and the right kidney plate (332), the connecting plate (333) is connected with a first connecting shaft (321), and horizontal bubbles (334) are arranged on the left kidney plate (331) and the right kidney plate (332).
10. The railway steel rail center detection vehicle of claim 8, wherein: the dial plate (34) comprises a dial plate sleeve (341) and a dial plate (342), one end of the dial plate sleeve (341) is inserted on the gearbox supporting plate (31), a transparent protective cover (343) is arranged at the other end of the dial plate sleeve (341), the dial plate (342) is connected with the inner wall of the dial plate sleeve (341), threaded holes (311) are formed in the left side and the right side of the gearbox supporting plate (31), bead positioning screws (312) and adjusting bolts (313) are sequentially arranged in the threaded holes (311), one end of each bead positioning screw (312) is connected with each adjusting bolt (313), an annular groove (344) is formed in the outer wall of the dial plate sleeve (341) in the circumferential direction, and the other end of each bead positioning screw (312) is located in the annular groove (344).
CN202120199059.3U 2021-01-25 2021-01-25 Railway steel rail center detection vehicle Active CN215329096U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120199059.3U CN215329096U (en) 2021-01-25 2021-01-25 Railway steel rail center detection vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120199059.3U CN215329096U (en) 2021-01-25 2021-01-25 Railway steel rail center detection vehicle

Publications (1)

Publication Number Publication Date
CN215329096U true CN215329096U (en) 2021-12-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120199059.3U Active CN215329096U (en) 2021-01-25 2021-01-25 Railway steel rail center detection vehicle

Country Status (1)

Country Link
CN (1) CN215329096U (en)

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