CN215325580U

CN215325580U - Novel push away automatic unloading equipment of going up of boat stove

Info

Publication number: CN215325580U
Application number: CN202120921852.XU
Authority: CN
Inventors: 周亮亮; 丰林祥
Original assignee: Shanghai Daisy Automation Equipment Co ltd
Current assignee: Shanghai Daisy Automation Equipment Co ltd
Priority date: 2021-04-30
Filing date: 2021-04-30
Publication date: 2021-12-28
Anticipated expiration: 2031-04-30

Abstract

The utility model discloses a novel automatic loading and unloading device of a pusher furnace, which comprises an loading and unloading device body, wherein the loading and unloading device body consists of a skip car hoister, a robot, a sintering tray-dismounting loading and unloading station, a robot fixing base, a safety fence, a material-pouring buffer conveyor, a separator, a sintering furnace, a robot grabbing structure, a material-pouring mechanism, a plate-in and plate-out mechanism, a plate-out and plate-taking mechanism and an electrical control system, the novel automatic loading and unloading device of the pusher furnace is provided with a CCD (charge coupled device) camera for shooting, positioning and feeding back a workpiece to the robot for grabbing, ensures the grabbing accuracy, has the advantage of high efficiency, can control the beat, avoids human factors to reduce the work efficiency, can improve the machine tool utilization rate by more than 25 percent, has the advantage of high quality, and the robot control system standardizes the whole loading and unloading process of the workpiece, thereby avoiding manual misoperation, the quality of the product is ensured, and the production efficiency is improved.

Description

Novel push away automatic unloading equipment of going up of boat stove

Technical Field

The utility model relates to the technical field of push boat furnace production equipment, in particular to novel automatic loading and unloading equipment for a push boat furnace.

Background

The pusher furnace is an automatic continuous sintering furnace and takes on the sintering task of the uranium dioxide core blocks. The boat pushing furnace consists of a conveying system, a driving system, a boat entering gallery, a boat exiting gallery, a boat discharging port, a cooling port, a boat discharging port, a cooling port, a boat discharging port, a cooling port, a boat discharging port, a cooling port, a boat discharging port, and a boat discharging port, a cooling port, a. The loading and unloading operation of the boat pushing furnace is completed manually. The mode has low production benefit, and has the problems of high labor cost, safety factor and the like.

Aiming at the problems, the utility model provides a novel automatic loading and unloading device of a boat pushing furnace, which aims to reduce the labor cost and improve the production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a novel automatic loading and unloading device of a boat pushing furnace, which has the advantages of low labor cost and high production efficiency and solves the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a novel automatic unloading equipment of going up of boat pushing furnace, including last unloading equipment body, go up unloading equipment body and tear a set unloading station, robot unable adjustment base one, safety fence, fall the material buffering and carry, the separating centrifuge, the fritting furnace, the robot snatchs the structure, fall the material mechanism, pass in and out the board mechanism, see off and get the board mechanism and electric control system and constitute by skip hoist, robot unable adjustment base connects the bottom at the robot, it snatchs the structure to install the robot on the robot, the sintering is torn a set unloading station setting in the place ahead of robot, the sintering is torn a set the place ahead of unloading station on and is equipped with safety fence, the lower extreme of falling the material mechanism is equipped with and falls the material buffering and carries, the separating centrifuge is connected to the side of falling the material mechanism.

Further, the skip hoist includes skip, first tow chain, main part skeleton, elevating system, skip promotion positioning mechanism, and the skip sets up the side at the main part skeleton, is equipped with first tow chain, elevating system and skip promotion positioning mechanism on the main part skeleton, is equipped with first plate feeding mechanism, second plate feeding mechanism and blank board buffer memory station on the skip hoist, and the bottom at the skip hoist is installed to equipment adjustment lower margin.

Further, the robot snatchs the structure and includes two, six robots of robot unable adjustment base, work piece, side cylinder, lift cylinder, carbon plate, carbon elastic device, crashproof elastic device, blocks spacing cylinder and CCD camera, and robot unable adjustment base installs the lower extreme at six robots, is equipped with work piece, side cylinder, lift cylinder, carbon plate, carbon elastic device and crashproof elastic device on the six robots, blocks spacing cylinder and CCD camera.

Further, sintering is torn dish and is gone up unloading station and is included carbon boat apron, equipment skeleton, robot controller, first carbon boat board, second carbon boat board, third carbon boat board and carbon post frock, and the carbon boat apron is installed to the upper end of equipment skeleton, is equipped with first carbon boat board, second carbon boat board and third carbon boat board on the equipment skeleton, and the carbon post frock sets up the side at third carbon boat board.

Further, the mechanism of falling the material includes ejection cylinder, the bottom plate supports, carbon plate location cylinder, the stopper, the cylinder flake connects, the carbon plate backup pad, the dust scraping plate, the second carbon plate, the unloading buffer board, the unloading slide, collect skip car and fixed principal post, be equipped with carbon plate location cylinder and stopper on the fixed principal post, carbon plate location cylinder is connected with the second carbon plate, the bottom connection bottom plate of ejection cylinder supports, the ejection cylinder passes through the cylinder flake and connects and be connected with the dust scraping plate, the unloading buffer board sets up the lower extreme in the carbon plate backup pad, be connected with the unloading slide on the unloading buffer board, collect the lower extreme of skip car setting at the unloading slide.

Further, it gets trigger to send out and constructs including stake body, the guide block, the riser, the third carbon plate, the cylinder presss from both sides, the solenoid valve, the second tow chain, the bottom plate, the slip table cylinder, rodless cylinder, carbon plate sensor and carbon plate that targets in place advance the car sensor, be equipped with the guide block on the stake body, the riser is installed on the both sides of stake body, the third carbon plate sets up the upper end at the stake body, the bottom plate is connected in the bottom of stake body, be equipped with the cylinder on the stake body and press from both sides, the solenoid valve, second tow chain and slip table cylinder, rodless cylinder sets up the below at the slip table cylinder, carbon plate sensor and carbon plate that target in place advance the car sensor setting on the riser.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the novel automatic loading and unloading equipment for the boat pushing furnace, provided by the utility model, the CCD camera is arranged and used for feeding back the photographed and positioned workpiece to the robot for grabbing, so that the grabbing accuracy is ensured.

2. The novel automatic loading and unloading equipment for the boat pushing furnace has the advantage of high efficiency, the beat can be controlled, the work efficiency is reduced by avoiding human factors, and the utilization rate of a machine tool can be improved by over 25 percent.

3. The novel automatic loading and unloading equipment for the boat pushing furnace has the advantage of high quality, and the robot control system regulates the whole workpiece loading and unloading process, so that manual misoperation is avoided, the product quality is ensured, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the skip hoist of the present invention;

FIG. 3 is a schematic view of a robot gripping structure of the present invention;

FIG. 4 is a schematic view of a loading and unloading station of the sintering tray-disassembling device of the present invention;

FIG. 5 is a schematic view of a plate feeding and taking mechanism according to the present invention;

fig. 6 is a schematic view of the material pouring mechanism of the present invention.

In the figure: 1. a skip car hoister; 11. a skip car; 12. a first tow chain; 13. a main body skeleton; 14. A lifting mechanism; 15. a skip lifting and positioning mechanism; 16. a first plate feeding mechanism; 17. a second feeding plate mechanism; 18. an empty plate caching station; 19. adjusting the ground feet by equipment; 2. a robot; 3. sintering a tray-disassembling feeding and discharging station; 31. a carbon boat cover plate; 32. an equipment framework; 33. a robot controller; 34. a first carbon boat plate; 35. a second carbon boat plate; 36. a third carbon boat plate; 37. a carbon column tool; 4. a first robot fixing base; 5. a security fence; 6. pouring, buffering and conveying; 7. a separator; 8. sintering furnace; 9. a robot grasping structure; 91. a second robot fixing base; 92. a six-axis robot; 93. a workpiece; 94. a side cylinder; 95. a lifting cylinder; 96. a carbon plate; 97. a carbon elastic device; 98. an anti-collision elastic device; 99. a blocking limit cylinder; 910. a CCD camera; 10. a material pouring mechanism; 101. pushing the cylinder; 102. a bottom plate support; 103. a carbon plate positioning cylinder; 104. a limiting block; 105. a cylinder fish eye joint; 106. A carbon plate support plate; 107. a dust scraping plate; 108. a second carbon plate; 109. blanking a buffer plate; 1010. a blanking sliding plate; 1011. collecting a skip car; 1012. fixing the main column; 01. a guide block; 02. a vertical plate; 03. a third carbon plate; 04. a cylinder clamp; 05. an electromagnetic valve; 06. a second tow chain; 07. a base plate; 08. a sliding table cylinder; 09. a rodless cylinder; 010. a carbon plate in-place sensor; 011. and the carbon plate enters the vehicle sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, a novel automatic loading and unloading device for a pusher furnace comprises a loading and unloading device body, wherein the loading and unloading device body comprises a skip car elevator 1, a robot 2, a sintering tray-dismantling loading and unloading station 3, a robot fixing base I4, a safety fence 5, a material-pouring buffer conveyor 6, a separator 7, a sintering furnace 8, a robot grabbing structure 9, a material-pouring mechanism 10, a plate-feeding and discharging mechanism, a plate-sending and taking-out mechanism and an electrical control system, the skip car elevator 1 comprises a skip car 11, a first drag chain 12, a main body framework 13, a lifting mechanism 14, a skip car lifting and positioning mechanism 15, the skip car elevator 1 is provided with a first plate-feeding mechanism 16, a second plate-feeding mechanism 17 and an empty plate buffer station 18, the equipment adjusting anchor 19 is installed at the bottom of the skip hoist 1, the robot fixing base 4 is connected to the bottom of the robot 2, the robot grabbing structure 9 is installed on the robot 2, the robot grabbing structure 9 comprises a second robot fixing base 91, a six-axis robot 92, a workpiece 93, a side air cylinder 94, a lifting air cylinder 95, a carbon plate 96, a carbon elastic device 97, an anti-collision elastic device 98, a blocking limiting air cylinder 99 and a CCD camera 910, the robot fixing base 91 is installed at the lower end of the six-axis robot 92, the six-axis robot 92 is provided with the workpiece 93, the side air cylinder 94, the lifting air cylinder 95, the carbon plate 96, the carbon elastic device 97, the anti-collision elastic device 98, the blocking limiting air cylinder 99 and the CCD camera 910, the sintering tray-disassembling loading and unloading station 3 is arranged in front of the robot 2, the sintering tray-disassembling loading and unloading station 3 comprises a carbon boat cover plate 31, an equipment framework 32 and a robot controller 33, A first carbon boat plate 34, a second carbon boat plate 35, a third carbon boat plate 36 and a carbon column tool 37, wherein the upper end of the equipment framework 32 is provided with a carbon boat cover plate 31, the equipment framework 32 is provided with the first carbon boat plate 34, the second carbon boat plate 35 and the third carbon boat plate 36, the carbon column tool 37 is arranged at the side end of the third carbon boat plate 36, a safety fence 5 is arranged in front of the sintering tray-dismounting loading and unloading station 3, the lower end of the material-pouring mechanism 10 is provided with a material-pouring buffer conveying 6, the material-pouring mechanism 10 comprises a pushing cylinder 101, a bottom plate support 102, a carbon plate positioning cylinder 103, a limit block 104, a cylinder fish eye joint 105, a carbon plate support plate 106, a dust scraping plate 107, a second carbon plate 108, a blanking plate 109, a blanking sliding plate 1010, a material collecting trolley 1011 and a fixed main column 1012, the fixed main column 1012 is provided with the carbon plate positioning cylinder 103 and the limit block 104, the carbon plate positioning cylinder 103 is connected with the second carbon plate 108, the bottom of the pushing cylinder 101 is connected with the bottom plate support 102, the pushing cylinder 101 is connected with the dust scraping plate 107 through a cylinder fish eye joint 105, the blanking buffer plate 109 is arranged at the lower end of the carbon plate support plate 106, the blanking buffer plate 109 is connected with a blanking sliding plate 1010, the collecting trolley 1011 is arranged at the lower end of the blanking sliding plate 1010, the side end of the material pouring mechanism 10 is connected with the separator 7, the plate sending and taking mechanism comprises a bracket body, a guide block 01, a vertical plate 02, a third carbon plate 03, a cylinder clamp 04, an electromagnetic valve 05, a second drag chain 06, a bottom plate 07, a sliding table cylinder 08, a rodless cylinder 09, a carbon plate in-place sensor 010 and a carbon plate vehicle entering sensor 011, the guide block 01 is arranged on the bracket body, the vertical plate 02 is arranged on two sides of the bracket body, the third carbon plate 03 is arranged at the upper end of the bracket body, the bottom plate 07 is connected to the bottom of the bracket body, the cylinder clamp 04, the electromagnetic valve 05, the second drag chain 06, the sliding table cylinder 08 and the rodless cylinder 09 are arranged below the sliding table cylinder 08, the carbon plate in-place sensor 010 and the carbon plate feeding sensor 011 are arranged on the vertical plate 02, the electrical control system controls each cylinder and sensor, the motor, the inner and outer gauge detection, the oil spray lubrication station and the robot operation by PLC, when the device is used, firstly, materials are fed through the sintering furnace 8, the robot 2 picks the position, the cover plate is picked and placed on the sintering tray dismounting loading and unloading station 3, then the robot 2 picks the carbon plate and places the carbon plate on the material pouring mechanism 10, the robot 2 picks the carbon plate and places the carbon plate on the sintering tray dismounting loading and unloading station, finally, the skip is lifted by the skip lifter and then is picked and placed at the designated position by the plate feeding and discharging mechanism, and after the robot 2 picks and places the carbon plate on the sintering furnace 8, the carbon plate is placed in the skip by the plate feeding and discharging mechanism through the six-axis robot picking mechanism, the novel pusher automation device is arranged on the CCD camera, the automatic grabbing device is used for grabbing a workpiece by taking a picture and feeding the workpiece to the robot in a positioning mode, the grabbing precision is guaranteed, the efficiency is improved, the beat can be controlled, human factors are avoided, the work efficiency is reduced, the machine tool utilization rate can be increased by more than 25%, the automatic grabbing device has the advantage of high quality, the feeding and discharging process of the whole workpiece is standardized by the robot control system, manual misoperation is avoided, the quality of products is guaranteed, and the production efficiency is improved.

The working principle is as follows: during the use, at first, come the material through fritting furnace 8, robot 2 snatchs the position, snatch the apron and put sintering tear down set go up unloading station 3 after, after rethread robot 2 snatchs the carbon plate and puts on material pouring mechanism 10 stations, snatch the carbon plate through robot 2 and put sintering tear down set on the station, finally, through the skip lift with the skip lift back through passing in and out the board mechanism snatch the assigned position, after rethread robot 2 snatchs to put on fritting furnace 8, the carbon plate snatchs the mechanism through six robots and puts out the board mechanism and send the carbon plate to the skip in.

In summary, the following steps: the novel automatic loading and unloading device for the boat pushing furnace comprises an loading and unloading device body, the automatic loading and unloading device for the boat pushing furnace is provided with a CCD camera, the CCD camera is used for feeding back photographing positioning of a workpiece to a robot for grabbing, the grabbing accuracy is guaranteed, the efficiency is high, the beat can be controlled, human factors are avoided, the work efficiency is reduced, the machine tool utilization rate can be improved by more than 25%, the high-quality advantage is achieved, the robot control system standardizes the loading and unloading process of the whole workpiece, manual misoperation is avoided, the product quality is guaranteed, and the production efficiency is improved.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the utility model disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the utility model to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides a novel push away automatic unloading equipment of going up of boat stove, includes unloading equipment body, its characterized in that: the loading and unloading equipment body consists of a skip car hoister (1), a robot (2), a sintering tray-dismantling loading and unloading station (3), a robot fixing base I (4), a safety fence (5), a material pouring buffer conveyor (6), a separator (7), a sintering furnace (8), a robot grabbing structure (9), a material pouring mechanism (10), a plate feeding and discharging mechanism, a plate feeding and taking mechanism and an electrical control system, the robot fixing base (4) is connected to the bottom of the robot (2), the robot grabbing structure (9) is installed on the robot (2), the sintering tray unloading station (3) is arranged in the front of the robot (2), the safety fence (5) is arranged in the front of the sintering tray unloading station (3), the dumping buffer conveyor (6) is arranged at the lower end of the dumping mechanism (10), and the side end of the dumping mechanism (10) is connected with the separator (7).

2. The automatic loading and unloading equipment of the novel push boat furnace is characterized in that: skip lifting machine (1) includes skip (11), first tow chain (12), main part skeleton (13), elevating system (14), skip promote positioning mechanism (15), skip (11) set up the side in main part skeleton (13), be equipped with first tow chain (12), elevating system (14) and skip on main part skeleton (13) and promote positioning mechanism (15), be equipped with first plate mechanism (16) of sending, second plate mechanism (17) of sending and empty board buffer memory station (18) on skip lifting machine (1), the bottom at skip lifting machine (1) is installed in equipment adjustment lower margin (19).

3. The automatic loading and unloading equipment of the novel push boat furnace is characterized in that: the robot grabbing structure (9) comprises a robot fixing base II (91), a six-axis robot (92), a workpiece (93), a side air cylinder (94), a lifting air cylinder (95), a carbon plate (96), a carbon elastic device (97), an anti-collision elastic device (98), a blocking limiting air cylinder (99) and a CCD camera (910), wherein the robot fixing base II (91) is installed at the lower end of the six-axis robot (92), and the six-axis robot (92) is provided with the workpiece (93), the side air cylinder (94), the lifting air cylinder (95), the carbon plate (96), the carbon elastic device (97) and the anti-collision elastic device (98), the blocking limiting air cylinder (99) and the CCD camera (910).

4. The automatic loading and unloading equipment of the novel push boat furnace is characterized in that: sintering decollates unloading station (3) and includes carbon boat apron (31), equipment skeleton (32), robot control ware (33), first carbon boat board (34), second carbon boat board (35), third carbon boat board (36) and carbon post frock (37), and carbon boat apron (31) are installed to the upper end of equipment skeleton (32), are equipped with first carbon boat board (34), second carbon boat board (35) and third carbon boat board (36) on equipment skeleton (32), and carbon post frock (37) set up the side at third carbon boat board (36).

5. The automatic loading and unloading equipment of the novel push boat furnace is characterized in that: the material pouring mechanism (10) comprises a pushing cylinder (101), a bottom plate support (102), a carbon plate positioning cylinder (103), a limiting block (104), a cylinder fish eye joint (105), a carbon plate support plate (106), a dust scraping plate (107), a second carbon plate (108), a blanking buffer plate (109), a blanking sliding plate (1010), a collecting trolley (1011) and a fixed main column (1012), be equipped with carbon plate location cylinder (103) and stopper (104) on fixed principal post (1012), carbon plate location cylinder (103) are connected with second carbon plate (108), bottom plate support (102) are connected to the bottom of ejection cylinder (101), ejection cylinder (101) connect (105) and scrape dirt board (107) through the cylinder flake, unloading buffer board (109) set up the lower extreme in carbon plate backup pad (106), be connected with unloading slide (1010) on unloading buffer board (109), collect skip (1011) and set up the lower extreme at unloading slide (1010).

6. The automatic loading and unloading equipment of the novel push boat furnace is characterized in that: send out and get trigger to construct including stake body, guide block (01), riser (02), third carbon plate (03), the cylinder presss from both sides (04), solenoid valve (05), second tow chain (06), bottom plate (07), slip table cylinder (08), rodless cylinder (09), carbon plate sensor (010) and carbon plate advance car sensor (011) target in place, be equipped with guide block (01) on the stake body, riser (02) are installed on the both sides of stake body, third carbon plate (03) set up the upper end at the stake body, bottom plate (07) are connected in the bottom of stake body, it presss from both sides (04) to be equipped with the cylinder on the stake body, solenoid valve (05), second tow chain (06) and slip table cylinder (08), rodless cylinder (09) set up the below at slip table cylinder (08), carbon plate sensor (010) target in place and carbon plate advance car sensor (011) and set up on riser (02).