CN215318668U - Bogie intelligent maintenance manipulator with high flexibility - Google Patents
Bogie intelligent maintenance manipulator with high flexibility Download PDFInfo
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- CN215318668U CN215318668U CN202121750953.1U CN202121750953U CN215318668U CN 215318668 U CN215318668 U CN 215318668U CN 202121750953 U CN202121750953 U CN 202121750953U CN 215318668 U CN215318668 U CN 215318668U
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Abstract
The utility model discloses a high-flexibility intelligent bogie overhauling manipulator which comprises an overhauling track, wherein the bottom of the overhauling track is slidably connected with a movable frame, the top of the movable frame is fixedly connected with a double-shaft motor, and the output end of the double-shaft motor is connected with a driving mechanism for pushing the movable frame to move left and right; the movable rack is characterized in that the bottom of the movable rack is rotatably connected with an installation vertical rod, and the bottom of the movable rack is connected with an adjusting mechanism for driving the installation vertical rod to rotate. According to the utility model, through the mutual matching among the overhaul track, the moving frame, the transverse plate frame, the double-shaft motor, the driving mechanism and the power mechanism, the driving mechanism works to drive the moving frame to move left and right along the overhaul track, and the adjusting mechanism works to drive the installation vertical rod and the transverse plate frame to integrally rotate, so that the left and right positions and angles of the whole transverse plate frame can be adjusted, the structure is simple, the occupied space is small, the operation is simple, and the convenience is provided for overhaul work.
Description
Technical Field
The utility model relates to the technical field of maintenance manipulators, in particular to a bogie intelligent maintenance manipulator with high flexibility.
Background
The bogie is one of the most important parts in the structure of the railway vehicle, and is mainly used for supporting a vehicle body, bearing and transmitting various loads and forces from the vehicle body to wheels or from wheel rails to the vehicle body and uniformly distributing the axle weight. The various parameters of the bogie also directly determine the stability of the vehicle and the ride comfort of the vehicle.
Along with the increase by a wide margin of china's railway working distance, original freight train bogie overhauls and has influenced the further development of railway greatly, adopts the manipulator to assist at present more, and its structure of current bogie maintenance manipulator is more complicated, and shared space is great, and the operation process is loaded down with trivial details, and the flexibility is not strong, has brought the inconvenience for the maintenance of bogie, and for this reason, we have designed the high bogie intelligent overhaul manipulator of flexibility and have solved above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art, and provides a bogie intelligent maintenance manipulator with high flexibility.
In order to achieve the purpose, the utility model adopts the following technical scheme: the intelligent bogie overhauling manipulator with high flexibility comprises an overhauling track, wherein the bottom of the overhauling track is slidably connected with a moving frame, the top of the moving frame is fixedly connected with a double-shaft motor, and the output end of the double-shaft motor is connected with a driving mechanism for pushing the moving frame to move left and right; the bottom of the movable frame is rotatably connected with an installation vertical rod, and the bottom of the movable frame is connected with an adjusting mechanism for driving the installation vertical rod to rotate; the bottom of the vertical mounting rod is fixedly connected with a transverse plate frame, the outer side wall of the transverse plate frame is fixedly connected with a vertical mounting plate, the outer wall of the vertical mounting plate penetrates through and is rotatably connected with a first bidirectional screw, and the upper surface of the transverse plate frame is connected with a power mechanism for driving the first bidirectional screw to rotate; the diaphragm frame upper surface sliding connection has four to remove the seat, two of them remove the seat screw thread and cup joint on first bidirectional screw rod lateral wall, adjacent two around remove and be equipped with two installation pieces between the seat and be used for adjusting the adjustment subassembly of installation piece front and back position, installation piece bottom threaded connection has the lifting claw.
In order to realize the stable removal of removal frame, remove two T type sliders of frame top fixedly connected with, overhaul the track lower surface and set up the spout with T type slider looks adaptation.
In order to further ensure the stability of the movable frame during movement, the top of the double-shaft motor is fixedly connected with a movable block, and a limit groove matched with the movable block is formed in the inner top of the overhaul track.
In order to facilitate the removal frame to move about along overhauing the track, actuating mechanism includes respectively with two output fixed connection's of biax motor actuating lever, the fixed cover of actuating lever end has connect first gear, overhauing track inside wall fixedly connected with and the rack of first gear engaged with.
For the convenience of quick adjustment installation montant rotates, adjustment mechanism include with remove a first servo motor of bottom fixed connection, first servo motor output shaft is fixed to have cup jointed the second gear, installation montant lateral wall is fixed to have cup jointed the third gear with second gear engaged with.
In order to facilitate the rotation of the first bidirectional screw, the power mechanism comprises a second servo motor fixedly connected with the upper surface of the transverse plate frame, a first bevel gear is fixedly sleeved at the output end of the second servo motor, and a second bevel gear meshed with the first bevel gear is fixedly sleeved on the outer side wall of the first bidirectional screw.
In order to facilitate the adjustment of the positions of the front and rear mounting blocks, the adjusting assembly comprises a third servo motor fixedly connected with one of the outer side walls of the moving seat, the output end of the third servo motor is fixedly connected with a second bidirectional screw rod, the second bidirectional screw rod penetrates through the corresponding moving seat and is rotatably connected with the other outer side wall of the moving seat, the mounting blocks are sleeved on the outer side wall of the second bidirectional screw rod in a threaded manner, a guide rod is fixedly connected between the front and rear adjacent moving seats, and the mounting blocks are sleeved on the outer side wall of the guide rod in a sliding manner.
In order to facilitate the sliding installation of the installation block, two movable grooves are formed in the upper surface of the transverse plate frame, and the left and right adjacent movable seats are connected to the same inner side wall of each movable groove in a sliding mode.
The utility model has the following beneficial effects:
1. compared with the prior art, this bogie intelligence that flexibility is high overhauls manipulator, through overhauing the track, remove the frame, the horizontal plate frame, the biax motor, mutually support between actuating mechanism and the power unit, actuating mechanism work drives and removes the frame and remove along overhauing about the track, adjustment mechanism work can drive installation montant and the whole rotation of horizontal plate frame, position and angle about adjustable horizontal plate frame is holistic like this, moreover, the steam generator is simple in structure, shared space is less, and easy operation facilitates for the maintenance work.
2. Compared with the prior art, this bogie intelligence that flexibility is high overhauls manipulator, through the mutual cooperation between horizontal grillage, first bidirectional screw, removal seat, installation piece, power unit, adjustment subassembly and the lifting claw, power unit work drives and removes the seat and remove about wholly, and adjustment subassembly work drives the whole back-and-forth movement of installation piece, can further adjust the front and back position of controlling of lifting claw, and the flexibility is strong.
Drawings
Fig. 1 is a schematic structural diagram of a high-flexibility bogie intelligent overhaul manipulator provided by the utility model;
FIG. 2 is a schematic view of a connection structure of a repair rail and a moving frame in the bogie intelligent repair manipulator with high flexibility according to the present invention;
FIG. 3 is a schematic view of a connection structure of a cross plate frame, a moving seat and a mounting block in the high-flexibility bogie intelligent overhaul manipulator provided by the utility model;
fig. 4 is a schematic structural view of a lifting claw in the bogie intelligent overhaul manipulator with high flexibility.
Illustration of the drawings:
1. overhauling the track; 2. a movable frame; 3. a double-shaft motor; 4. installing a vertical rod; 5. a cross plate frame; 6. installing a vertical plate; 7. a first bidirectional screw; 8. a movable seat; 9. mounting blocks; 10. a lifting claw; 11. a T-shaped slider; 12. a moving block; 13. a drive rod; 14. a first gear; 15. a rack; 16. a first servo motor; 17. a second gear; 18. a third gear; 19. a second servo motor; 20. a first bevel gear; 21. a second bevel gear; 22. a third servo motor; 23. a second bidirectional screw; 24. a guide bar; 25. a movable groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, the intelligent bogie overhauling manipulator provided by the utility model has high flexibility: including overhauing track 1, it has removal frame 2 to overhaul 1 bottom sliding connection of track, remove two T type sliders 11 of 2 top fixedly connected with of frame, overhaul 1 lower surface of track set up with the spout of 11 looks adaptations of T type slider, remove 2 top fixedly connected with biax motor 3 of frame, 3 top fixedly connected with movable block 12 of biax motor, overhaul 1 interior top of track set up with the spacing groove of movable block 12 looks adaptations, through T type slider 11 and movable block 12 cooperation, can make and remove 2 integral movement of frame more stable.
Wherein, the output end of the double-shaft motor 3 is connected with a driving mechanism for pushing the moving frame 2 to move left and right; the driving mechanism comprises driving rods 13 fixedly connected with two output ends of the double-shaft motor 3 respectively, the tail ends of the driving rods 13 are fixedly sleeved with first gears 14, and racks 15 meshed with the first gears 14 are fixedly connected to the inner side walls of the overhauling tracks 1.
Further, the bottom of the movable frame 2 is rotatably connected with a mounting vertical rod 4, and the bottom of the movable frame 2 is connected with an adjusting mechanism for driving the mounting vertical rod 4 to rotate; the adjusting mechanism comprises a first servo motor 16 fixedly connected with the bottom of the moving frame 2, an output shaft of the first servo motor 16 is fixedly sleeved with a second gear 17, and the outer side wall of the installation vertical rod 4 is fixedly sleeved with a third gear 18 meshed with the second gear 17.
The bottom of the vertical mounting rod 4 is fixedly connected with a transverse plate frame 5, the structure of the transverse plate frame 5 is shown in figure 3, the top of the transverse plate frame 5 is provided with two through holes which are symmetrically arranged, so that the mounting block 9 and the lifting claw 10 can integrally move conveniently, the outer side wall of the transverse plate frame 5 is fixedly connected with a mounting vertical plate 6, the outer wall of the mounting vertical plate 6 penetrates through and is rotatably connected with a first bidirectional screw 7, and the upper surface of the transverse plate frame 5 is connected with a power mechanism for driving the first bidirectional screw 7 to rotate; the power mechanism comprises a second servo motor 19 fixedly connected with the upper surface of the transverse plate frame 5, the output end of the second servo motor 19 is fixedly sleeved with a first bevel gear 20, and the outer side wall of the first bidirectional screw 7 is fixedly sleeved with a second bevel gear 21 meshed with the first bevel gear 20.
Wherein, 5 upper surfaces of diaphragm frame have four to remove seat 8, and two movable slots 25 have been seted up to 5 upper surfaces of diaphragm frame, control two adjacent removal seat 8 sliding connection and on same movable slot 25 inside walls, wherein two remove 8 screw sockets on 7 lateral walls of first two-way screw.
Two mounting blocks 9 and an adjusting component for adjusting the front and rear positions of the mounting blocks 9 are arranged between two adjacent front and rear moving seats 8, the adjusting component comprises a third servo motor 22 fixedly connected with the outer side wall of one moving seat 8, the output end of the third servo motor 22 is fixedly connected with a second bidirectional screw 23, the second bidirectional screw 23 penetrates through the corresponding moving seat 8 and is rotatably connected with the outer side wall of the other moving seat 8, the mounting blocks 9 are sleeved on the outer side wall of the second bidirectional screw 23 in a threaded manner, a guide rod 24 is fixedly connected between the two adjacent front and rear moving seats 8, the mounting blocks 9 are sleeved on the outer side wall of the guide rod 24 in a sliding manner, so that the mounting blocks 9 can be limited, the mounting blocks 9 can stably move back and forth along the second bidirectional screw 23, the bottom of the mounting blocks 9 is connected with lifting claws 10 in a threaded manner, wherein the structure of the lifting claws 10 is shown in figure 4 and mainly comprises threaded rods and lifting hooks fixedly connected with the bottoms of the threaded rods, the threaded rod is in threaded connection with the corresponding mounting block 9, so that the lifting claw 10 is convenient to integrally disassemble.
The utility model can be illustrated by the following operating modes:
can start double-shaft motor 3 during the use, double-shaft motor 3 passes through actuating lever 13 and drives first gear 14 and rotate, under the effect of rack 15, remove frame 2 and double-shaft motor 3 and can be rectilinear movement along overhauing track 1, and then can remove frame 2 and installation montant 4 integral shifting to required position, furthermore, can start first servo motor 16, first servo motor 16 drives second gear 17 and rotates, install montant 4 and drive horizontal grillage 5 integral rotation under the effect of third gear 18 this moment, the holistic angle of adjustable horizontal grillage 5.
When the positions of two left and right adjacent lifting claws 10 need to be adjusted, the second servo motor 19 is started, the second servo motor 19 drives the first bevel gear 20 to rotate, the first bidirectional screw 7 starts to rotate under the action of the second bevel gear 21, and at the moment, the two left and right adjacent moving seats 8 can synchronously move towards the middle or towards two sides, so that the purpose of adjusting the left and right positions of the lifting claws 10 is achieved.
Can drive second bidirectional screw 23 and rotate when starting third servo motor 22, two adjacent installation pieces 9 in the front and back can be in step to the centre or to both sides removal this moment, reach the purpose of adjustment lifting claw 10 front and back position, through above step, can be comparatively nimble adjustment lifting claw 10's position, easy operation, the flexibility is strong, provides convenience for maintenance work.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the utility model.
Claims (8)
1. Bogie intelligence that flexibility is high overhauls manipulator, including overhauing the track, its characterized in that: the bottom of the overhaul track is slidably connected with a moving frame, the top of the moving frame is fixedly connected with a double-shaft motor, and the output end of the double-shaft motor is connected with a driving mechanism for pushing the moving frame to move left and right;
the bottom of the movable frame is rotatably connected with an installation vertical rod, and the bottom of the movable frame is connected with an adjusting mechanism for driving the installation vertical rod to rotate;
the bottom of the vertical mounting rod is fixedly connected with a transverse plate frame, the outer side wall of the transverse plate frame is fixedly connected with a vertical mounting plate, the outer wall of the vertical mounting plate penetrates through and is rotatably connected with a first bidirectional screw, and the upper surface of the transverse plate frame is connected with a power mechanism for driving the first bidirectional screw to rotate;
the diaphragm frame upper surface sliding connection has four to remove the seat, two of them remove the seat screw thread and cup joint on first bidirectional screw rod lateral wall, adjacent two around remove and be equipped with two installation pieces between the seat and be used for adjusting the adjustment subassembly of installation piece front and back position, installation piece bottom threaded connection has the lifting claw.
2. The high-flexibility intelligent bogie overhauling manipulator as recited in claim 1, wherein: the top of the moving frame is fixedly connected with two T-shaped sliding blocks, and the lower surface of the maintenance track is provided with a sliding groove matched with the T-shaped sliding blocks.
3. The high-flexibility intelligent bogie overhauling manipulator as recited in claim 1, wherein: the top of the double-shaft motor is fixedly connected with a moving block, and a limiting groove matched with the moving block is formed in the inner top of the overhaul track.
4. The high-flexibility intelligent bogie overhauling manipulator as recited in claim 1, wherein: the driving mechanism comprises driving rods fixedly connected with two output ends of the double-shaft motor respectively, a first gear is fixedly sleeved at the tail end of each driving rod, and a rack meshed with the first gear is fixedly connected to the inner side wall of the overhaul track.
5. The high-flexibility intelligent bogie overhauling manipulator as recited in claim 1, wherein: the adjusting mechanism comprises a first servo motor fixedly connected with the bottom of the moving frame, a second gear is fixedly sleeved on an output shaft of the first servo motor, and a third gear meshed with the second gear is fixedly sleeved on the outer side wall of the installation vertical rod.
6. The high-flexibility intelligent bogie overhauling manipulator as recited in claim 1, wherein: the power mechanism comprises a second servo motor fixedly connected with the upper surface of the transverse plate frame, the output end of the second servo motor is fixedly sleeved with a first bevel gear, and the outer side wall of the first bidirectional screw is fixedly sleeved with a second bevel gear meshed with the first bevel gear.
7. The high-flexibility intelligent bogie overhauling manipulator as recited in claim 1, wherein: the adjusting assembly comprises a third servo motor fixedly connected with the outer side wall of the moving seat, the output end of the third servo motor is fixedly connected with a second bidirectional screw rod, the second bidirectional screw rod penetrates through the corresponding moving seat and is rotatably connected with the outer side wall of the moving seat, the mounting block is sleeved on the outer side wall of the second bidirectional screw rod in a threaded mode, the front portion and the rear portion of the mounting block are adjacent, a guide rod is fixedly connected between the moving seats, and the mounting block is sleeved on the outer side wall of the guide rod in a sliding mode.
8. The high-flexibility intelligent bogie overhauling manipulator as recited in claim 1, wherein: two movable grooves are formed in the upper surface of the transverse plate frame, and the left movable groove and the right movable groove are adjacent and are connected to the inner side wall of the same movable groove in a sliding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121750953.1U CN215318668U (en) | 2021-07-30 | 2021-07-30 | Bogie intelligent maintenance manipulator with high flexibility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121750953.1U CN215318668U (en) | 2021-07-30 | 2021-07-30 | Bogie intelligent maintenance manipulator with high flexibility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215318668U true CN215318668U (en) | 2021-12-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121750953.1U Active CN215318668U (en) | 2021-07-30 | 2021-07-30 | Bogie intelligent maintenance manipulator with high flexibility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215318668U (en) |
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2021
- 2021-07-30 CN CN202121750953.1U patent/CN215318668U/en active Active
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