CN215312466U - Preheating device - Google Patents
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- CN215312466U CN215312466U CN202120943460.3U CN202120943460U CN215312466U CN 215312466 U CN215312466 U CN 215312466U CN 202120943460 U CN202120943460 U CN 202120943460U CN 215312466 U CN215312466 U CN 215312466U
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Abstract
The utility model relates to the technical field of reagent preheating, and discloses a preheating device which comprises a heating body and a preheating device, wherein the heating body is used for providing heat; the preheating device comprises a preheating tank, a heating element and a heating element, wherein a preheating space for accommodating a reagent is arranged at the top of the preheating tank, a first groove for accommodating the heating element is arranged at the bottom of the preheating tank, and a stepped flow channel is arranged in the preheating space; the cover plate is fixed at the top of the preheating tank; wherein, preheating device be equipped with respectively with preheat the reagent input port and the reagent delivery outlet of space intercommunication, the reagent input port with the reagent delivery outlet is located respectively the relative both ends of notch cuttype runner. Through preheat the space and set up the notch cuttype runner to the increase reagent improves the heat transfer area of reagent from the route of reagent input port flow through the reagent delivery outlet, thereby improves the heating efficiency who preheats the pond.
Description
Technical Field
The utility model relates to the technical field of reagent preheating, in particular to a preheating device.
Background
In the blood cell analyzer at present, the temperature control stability and accuracy of the preheating pool are crucial to the performance of the measurement system. The liquid path system indirectly controls the temperature of the solution in the reaction cup by controlling the temperature of the solution in the preheating tank, keeps the temperature of the solution in the reaction cup stable at 37 ℃, and is favorable for improving the efficiency of the reaction, thereby ensuring the measurement precision. Therefore, the heating efficiency of the preheating tank is critical, and the preheating tank is required to rapidly heat the reagent temperature in the preheating tank to the target temperature under the limit working condition, and the temperature is ensured to be kept stable in the subsequent circulating test.
However, utility model people are realizing the in-process discovery of this application, and the runner in the blood cell preheating tank among the prior art is the single channel runner usually, and manufacturing cost is high and preheat inefficiency, consequently need design a new preheating device, when guaranteeing control by temperature change stability and accuracy, reduces the cost of manufacture by a wide margin.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model aims to provide a preheating device to improve preheating efficiency.
The embodiment of the utility model adopts the following technical scheme for solving the technical problems: the utility model provides a preheating device, which comprises a heating body, a preheating unit and a control unit, wherein the heating body is used for providing heat;
the preheating device comprises a preheating tank, a heating element and a heating element, wherein a preheating space for accommodating a reagent is arranged at the top of the preheating tank, a first groove for accommodating the heating element is arranged at the bottom of the preheating tank, and a stepped flow channel is arranged in the preheating space;
the cover plate is fixed at the top of the preheating tank;
wherein, preheating device be equipped with respectively with preheat the reagent input port and the reagent delivery outlet of space intercommunication, the reagent input port with the reagent delivery outlet is located respectively the relative both ends of notch cuttype runner.
In some embodiments, a linear array of protrusions is disposed in the preheating space, and the protrusions and the preheating space form the stepped flow channel.
In some embodiments, the shape enclosed by the protrusions along the array direction of the protrusions is a square, and the reagent input port and the reagent output port are respectively located at end points of a diagonal of the square.
In some embodiments, the preheating space has a symmetrical structure, and the shape of the preheating space is matched with the shape enclosed by the linear array of protrusions.
In some embodiments, the preheating device includes a sealing member disposed between the preheating tank and the cover plate, the preheating tank is provided with a second groove around the preheating space, and the sealing member is disposed in the second groove.
In some embodiments, the preheating device further includes a heat preservation box, the heat preservation box includes a first heat preservation member and a second heat preservation member, the second heat preservation member covers the first heat preservation member, and the preheating tank, the heating element and the cover plate are all accommodated in a cavity enclosed by the first heat preservation member and the second heat preservation member.
In some embodiments, the preheating tank and the cover plate are both made of a titanium alloy material.
In some embodiments, the preheating device comprises a temperature controller, a temperature sensor and a temperature protection switch;
the temperature sensor is fixed on the side part of the preheating pool, the temperature controller is electrically connected with the temperature sensor, the temperature controller is electrically connected with the temperature protection switch, and the temperature protection switch is electrically connected with the heating body.
In some embodiments, the preheating device further comprises an input connector and an output connector,
the output joint is connected to the reagent output port and extends out of the heat preservation box;
the input joint is connected with the reagent input port and extends out of the heat preservation box.
In some embodiments, a first mounting hole is formed in the cover plate at a position corresponding to the reagent input port, a second mounting hole is formed in the side portion of the preheating tank at a position corresponding to the reagent output port, the input connector is mounted in the first mounting hole and is communicated with the reagent input port, and the output connector is mounted in the second mounting hole and is communicated with the reagent output port. The embodiment of the utility model has the following beneficial effects: according to the embodiment of the utility model, the stepped flow channel is arranged in the preheating space, so that the path of the reagent flowing from the reagent input port to the reagent output port is increased, the heat exchange area of the reagent is increased, and meanwhile, the reagent in the stepped flow channel can flow into the reagent output port from the reagent input port through a plurality of channels, so that the preheating effect is better, and the heating efficiency of the preheating pool is improved.
Drawings
One or more embodiments are illustrated in drawings corresponding to, and not limiting to, the embodiments, in which elements having the same reference number designation may be represented as similar elements, unless specifically noted, the drawings in the figures are not to scale.
FIG. 1 is a schematic structural diagram of a preheating device according to an embodiment of the present invention;
FIG. 2 is an exploded schematic view of the preheating arrangement shown in FIG. 1;
FIG. 3 is a schematic diagram of a first view of the preheating tank in the preheating device shown in FIG. 2;
FIG. 4 is a schematic diagram of a second view of the preheating tank in the preheating device shown in FIG. 2;
FIG. 5 is a front view of the pre-heat tank shown in FIG. 4;
fig. 6 is a schematic structural view of a cover plate in the preheating device shown in fig. 2.
Detailed Description
In order to facilitate an understanding of the utility model, the utility model is described in more detail below with reference to the accompanying drawings and detailed description. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "top," "bottom," "left," "right," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Among the prior art, the reagent runner is the single channel runner usually, for the volume that increases the preheating reagent as far as possible, design two preheating ponds usually, and place the heat-generating body in two preheating ponds between with preheat the reagent in the preheating pond simultaneously in order to increase and preheat efficiency, however, to the linear type runner, for the distance that the extension reagent flows through, generally set up along the length direction who preheats the pond and run through the preheating pond runner, nevertheless receive the restriction of runner length, make runner processing difficulty, score many times just can accomplish above-mentioned linear type runner and process, expense sword and difficult chip removal in the course of working, make the processing cost higher.
In order to further prolong the flow path of the reagent, the linear flow channel is designed into a U-shaped flow channel on the basis of the linear flow channel, for example, two first channels penetrating through the preheating tank are arranged in the length direction of the preheating tank, a second channel penetrating through the preheating tank is arranged in the width direction of the preheating tank, and the second channel is communicated with the first channels, so that the preheating tank has 6 openings in total, 4 openings are blocked by plugs, one of the remaining two openings is used as a reagent input port, and the other opening is used as a reagent output port. Therefore, it is necessary to provide a new preheating device which can reduce the manufacturing cost while ensuring the preheating efficiency.
Referring to fig. 1, a schematic structural diagram of a preheating device 100 according to an embodiment of the present invention is shown, in which the preheating device 100 is applied to a sample analyzer (e.g., a blood analyzer) to preheat a reagent.
Referring to fig. 2, the preheating device 100 includes a heating element 10, a preheating tank 20 and a cover plate 30. The heating body 10 is installed at the bottom of the preheating tank 20 and used for providing heat, the preheating tank 20 is used for accommodating reagents, and the cover plate 30 is fixed at the top of the preheating tank 20 and used for preventing the reagents from splashing.
Referring to fig. 3 and 4, a preheating space 200 for accommodating a reagent is disposed at the top of the preheating tank 20, a first groove 210 for accommodating the heating element 10 is disposed at the bottom of the preheating tank 20, and a stepped flow channel is disposed in the preheating space 200. Wherein, preheating device 100 be equipped with respectively with preheat reagent input port 201 and the reagent delivery outlet 202 of space 200 intercommunication, reagent input port 201 with reagent delivery outlet 202 is located respectively the relative both ends of notch cuttype runner.
Compared with the prior art, through the design of notch cuttype runner for the single channel runner becomes the multichannel runner, makes reagent preheat more evenly, makes the distance that reagent flows through lengthen, increased reagent from reagent input port to reagent delivery outlet in the unit interval with the area of contact of heat-generating body 10, thereby improved the efficiency of generating heat of reagent.
In order to preheat the reagent in the preheating space 200, the heating element 10 is preferably plate-shaped. The heating element 10 may be a heating source such as an electric heating plate. Or, the heating element 10 is made of a material with good thermal conductivity, such as metal, e.g., aluminum, copper, titanium alloy, etc., a heating source is embedded in the heating element 10, and the heating source conducts heat to the heating element 10 when generating heat, so that the heating element 10 can provide heat for the outside (e.g., a preheating tank). For example, in some embodiments, the heating element 10 generates heat by using a resistance wire, and the resistance wire is wound and arranged in the heating element 10.
Referring to fig. 3, the preheating tank 20 is a plate-shaped body, and the heating element 10 is embedded in the first groove 210 and attached to the bottom of the preheating tank 20. That is, after the heating element 10 is placed in the first groove 210, the surface of the heating element 10 is flush with the bottom plane of the preheating tank 20.
It is understood that the bottom of the preheating tank 20 is further provided with an opening through which the power cord of the heating element 10 is extended, and the opening is communicated with the first groove 210.
Referring to fig. 4, a linear array of protrusions 220 is disposed in the preheating space 200, and the protrusions 220 and the preheating space 200 form the stepped flow channel.
Referring to fig. 5, in the embodiment of the present application, the shape enclosed by the protrusions 220 along the array direction of the protrusions is a square.
The preheating space 200 is a symmetrical structure, and the shape of the preheating space 200 is matched with the shape enclosed by the linear array of bulges.
The reagent input port 201 and the reagent output port 202 are respectively located at both ends of the diagonal of the square.
The longer the path along which the reagent flows, the larger the contact area between the reagent and the heating element 10 per unit time, and the higher the heat generation efficiency.
It is understood that the shape of the stepped flow channel may also be designed according to practical situations, that is, the shape enclosed by the linear array of protrusions may also be a diamond shape, a rectangle shape, or the like, and this application is not limited thereto.
In the embodiment of the present application, the protrusions 220 are four rows and four columns, and it is understood that the number of the protrusions can be set according to actual requirements, and the present application is not limited in any way.
The shape of the bulge can be rectangular, triangular or circular, etc.
In some embodiments, the protrusion 220 may be integrally formed with the preheating tank 20, or a plurality of protrusions 200 may be formed by welding or otherwise fixing the plurality of protrusions to the bottom of the preheating space to form the stepped flow channel.
Compared with the prior art, the preheating space or the bulge of the embodiment of the application is easy to process, so that the cost can be saved.
In some embodiments, the preheating bath 20 and the cover plate 30 are made of materials that are generally good in thermal conductivity and easy to process, such as aluminum and iron, and are easily corroded by the reagents. The heat conductivity of the corrosion-resistant polymer plastic is relatively poor. Therefore, the titanium alloy can be used as a material, and corrosion resistance and high heat-conducting property can be simultaneously considered.
In some embodiments, the manufacturing cost of the preheating device is high because titanium alloy is expensive. For this purpose, it is possible to use a method in which some of the members are made of a material resistant to corrosion by a reagent, for example, a portion (e.g., the cover plate 30) having a low heat conduction requirement is made of a material resistant to corrosion, a portion (e.g., the preheating bath 20) having a high heat conduction requirement is made of a general heat conductive metal, and a layer of a reagent-corrosion resistant film is provided on a surface that may come into contact with the reagent. Therefore, all components can have corrosion resistance and high heat-conducting property, and meanwhile, the cost is controllable, and the processing is convenient. Of course, the whole body can be made of common metal, and the part contacting with the reagent is provided with the corrosion-resistant film layer.
Referring to fig. 6, the cover plate 30 is fixed on the top of the preheating tank 20 to prevent the reagent in the preheating space 200 from being sputtered.
In order to facilitate the positioning of the cover plate 30 and the preheating tank 20, a positioning pin 230 (see fig. 4) is disposed at the top of the preheating tank 20, a positioning hole 310 matched with the positioning pin 230 is disposed on the cover plate 30, and the positioning of the cover plate 30 and the preheating tank 20 can be realized through the matching of the positioning pin 230 and the positioning hole 310.
Preferably, the number of the positioning pins 230 is 2, and the positioning holes 310 correspond to the positioning pins 230 one to one.
The size of the cover plate 30 is substantially equal to the size of the preheating tank 20, and the size refers to that the length and width of the cover plate 30 is equal to the length and width of the preheating tank 20.
The cover plate 30 is fixed to the preheating tank 20 through screws, specifically, the top of the preheating tank 20 is provided with first threaded holes 240 in a circumferential array, the cover plate 30 is provided with second threaded holes 320 matched with the first threaded holes 240, and the screws sequentially penetrate through the second threaded holes 320 and the first threaded holes 240 and then fix the cover plate 30 to the preheating tank 20.
It is understood that the second threaded holes 320 are circumferentially arrayed in the cover plate 30.
It should be noted that, in order to avoid interference between the screw and the heating element 10 and damage the heating element 10, the first threaded hole 240 is a blind hole. Meanwhile, for facilitating subsequent assembly, the second threaded hole 320 is a countersunk hole, so that a nut of a screw is located in the countersunk hole or flush with the cover plate 30.
To increase the volume of the preheating space 200, the first threaded holes of the circumferential array are approximately circles having the width of the preheating bath as a diameter.
This application with reagent input port line the direction that the reagent delivery outlet extends is the length direction of preheating the pond, and perpendicular length direction's direction is width direction.
In some embodiments, in order to prevent the heat of the reagent in the preheating bath 20 from being emitted from the gap between the cover plate 30 and the preheating bath 20, the preheating device 100 includes a sealing member 40, and the sealing member 40 is disposed between the preheating bath 20 and the cover plate 30 to further seal the preheating space 200.
The preheating tank 20 is provided with a second groove 250 around the preheating space 200, and the sealing member 40 is provided in the second groove 250.
It is understood that the first threaded hole 240 is disposed around the second recess 250, and the first threaded hole 240 is located outside the second recess 250.
In some embodiments, the sealing member is an O-ring, and the sealing member 40 is elastically compressed in the second groove 250, i.e. the second groove 250 is circular.
In order to fully utilize the structural space of the preheating tank 20, the second groove 250 is approximately a square circumscribed circle surrounded by the linear array of protrusions.
The preheating device includes a temperature controller (not shown), a temperature sensor 50, and a temperature protection switch 60. The temperature sensor 50 is fixed on the side of the preheating tank 20 and close to the reagent output port 202, the temperature controller is electrically connected with the temperature sensor 50, the temperature controller is electrically connected with the temperature protection switch 60, and the temperature protection switch 60 is electrically connected with the heating body 10.
The temperature sensor 50 is set to transmit temperature, so that the temperature of the whole preheating tank can be accurately controlled, the temperature of the preheating tank 20 is ensured to be controllable, and the purpose of controlling the temperature of the reagent is achieved.
When the temperature reaches the protection temperature, the temperature protection switch cuts off the heating circuit to cut off the power of the heating body 10, so as to prevent the preheating pool 20 from continuously heating up when the temperature sensor 50 is damaged, and finally the preheating device 100 or the instrument is damaged to cause the fire phenomenon.
The temperature sensor 50 senses the temperature change of the preheating bath 20 and transmits an electric signal to the temperature controller. The temperature controller can set the reagent preheating temperature (protection temperature) before preheating. And after receiving the electric signal, the temperature controller analyzes and processes the electric signal, compares the electric signal with a preset temperature, and controls the temperature protection switch to be switched off if the temperature reaches the preset temperature. The temperature protection switch is electrically connected with the heating element 10, and when the temperature protection switch 60 is turned off, the heating element 10 is further controlled to be powered off, so that the heating element 10 stops supplying heat to the preheating tank 20.
It is understood that the side of the preheating bath 20 is provided with an aperture through which the power line of the temperature sensor 50 protrudes.
In some embodiments, in order to further reduce the heat dissipation of the preheating tank 20, the preheating device 100 includes a heat preservation box 70, and the preheating tank 20, the heating element 10 and the cover plate 30 are all accommodated in the heat preservation box 70. For easy to assemble, the heat preservation box 70 includes first heat preservation piece 71 and second heat preservation piece 72, the second heat preservation piece 72 lid is located first heat preservation piece 71, preheat the pond 20 the heat-generating body 10 and apron 30 all accept in first heat preservation piece 71 with the cavity that the second heat preservation piece 72 encloses closes.
In some embodiments, the heat retention box is comprised of PF heat retention cotton.
It is understood that the heat-retaining case 70 is provided with an opening through which the power supply lines of the heat-generating body 10, the temperature sensor 50, and the temperature protection switch 60 pass.
The preheating device 100 further comprises an input connector 80 and an output connector 90, wherein the input connector is connected to the reagent input port 201, and the output connector 90 is connected to the reagent output port 202.
The input connector 80 is used for connecting an external pipeline to deliver the reagent to the preheating tank 20, and the output connector 90 is used for connecting an external pipeline or a container to output the preheated reagent.
In the embodiment of the present application, the reagent flows into the preheating space 200 from the top of the preheating tank 20 through the reagent input port 201, and the preheated reagent is output from the side of the preheating tank through the reagent output port 202.
Reagent flows into the preheating space from the top of the preheating tank 20 through the reagent input port 201, so that the reagent preferentially covers the bottom of the preheating space, reagent bubbles are discharged, and simultaneously, the dosage of the reagent flowing from the gap between the cover plate 30 and the preheating tank 20 to the reagent output port can be reduced.
It will be appreciated that the gap between the cover plate and the pre-heating bath is sufficiently small to allow the reagent to pass through the pre-heating bath to a protective temperature even if the reagent flows from the gap between the cover plate and the pre-heating bath to the reagent outlet.
Specifically, the cover plate 30 is provided with a first mounting hole 330 at a position corresponding to the reagent input port 201, the input connector 80 is mounted in the first mounting hole 330, the liquid inlet end of the input connector 80 extends out of the heat preservation box 70, and the liquid outlet end of the input connector 80 is communicated with the reagent input port 201. The lateral part of the preheating tank 20 and the reagent output port 202 are correspondingly provided with second mounting holes 260, the output connector 90 is mounted in the second mounting holes 260, the liquid inlet end of the output connector 260 is communicated with the reagent output port 202, and the liquid outlet end of the output connector 90 extends out of the heat preservation box 70.
It will be appreciated that the inlet end of the inlet fitting 80 is adapted to be connected to an external pipe for delivering reagents to the pre-heating tank 20. The outlet end of the output connector 90 is used for connecting an external pipeline or container.
It can be understood that the power cord extending end of the heating element 10 and the second mounting hole 260 are located at different sides of the preheating tank 20 to avoid short circuit of the heating element 10 due to leakage.
In addition, since the cover plate 30 is thinner than the preheating tank 20, the first mounting hole 330 is formed in the cover plate 30 instead of the side portion of the preheating tank 20, so that the processing of the preheating tank can be reduced, and the cost can be saved.
In the embodiment of the present application, second mounting hole 260 is located preheat the lateral part of pond 20, second mounting hole 260 with preheat the confession on the pond 20 the drill way that temperature sensor 50's power cord stretches out is located preheat same one side of pond 20, it is right to reduce preheat the processing of pond another side, makes it only needs a side of processing to accomplish in the pond to preheat the processing of drill way and second mounting hole, saves the cost.
In some embodiments, to facilitate mounting the pre-heating well 20 on a sample analyzer or other equipment, the pre-heating apparatus further includes a bracket 300, and the pre-heating well 20 is fixed on the bracket 300 by the heat-preserving box 70.
According to the preheating device provided by the embodiment of the utility model, the stepped flow channel is arranged in the preheating space, so that the path of the reagent flowing from the reagent input port to the reagent output port is increased, the heat exchange area of the reagent is increased, the heating efficiency of the preheating pool is improved, and the manufacturing cost can be reduced.
In addition the design of notch cuttype runner becomes the multichannel runner with single channel runner for reagent can flow in the reagent delivery outlet through many runners from the reagent input port, and it is more even to preheat the effect, preheats the effect better, thereby has improved and has preheated efficiency.
It should be noted that the description of the present invention and the accompanying drawings illustrate preferred embodiments of the present invention, but the present invention may be embodied in many different forms and is not limited to the embodiments described in the present specification, which are provided as additional limitations to the present invention, and the present invention is provided for understanding the present disclosure more fully. Furthermore, the above-mentioned technical features are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; further, modifications and variations will occur to those skilled in the art in light of the foregoing description, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the utility model as defined by the appended claims.
Claims (10)
1. A preheating device, comprising:
the heating body is used for providing heat;
the preheating device comprises a preheating tank, a heating element and a heating element, wherein a preheating space for accommodating a reagent is arranged at the top of the preheating tank, a first groove for accommodating the heating element is arranged at the bottom of the preheating tank, and a stepped flow channel is arranged in the preheating space;
the cover plate is fixed at the top of the preheating tank;
wherein, preheating device be equipped with respectively with preheat the reagent input port and the reagent delivery outlet of space intercommunication, the reagent input port with the reagent delivery outlet is located respectively the relative both ends of notch cuttype runner.
2. The preheating device according to claim 1,
the preheating space is internally provided with linear array bulges, and the bulges and the preheating space form the stepped flow channel.
3. The preheating device according to claim 2,
the shape that the arch encloses along protruding array direction is square, reagent input port with the reagent delivery outlet is located the diagonal's of square extreme point respectively.
4. The preheating device according to claim 2,
the preheating space is of a symmetrical structure, and the shape of the preheating space is matched with the shape enclosed by the bulges of the linear array.
5. The preheating device according to claim 1,
the preheating device comprises a sealing element, the sealing element is arranged between the preheating pool and the cover plate, the preheating pool surrounds the preheating space and is provided with a second groove, and the sealing element is arranged in the second groove.
6. The preheating device according to claim 1,
the preheating device further comprises a heat preservation box, the heat preservation box comprises a first heat preservation piece and a second heat preservation piece, the second heat preservation piece is covered on the first heat preservation piece, the preheating pool, the heating body and the cover plate are all contained in a cavity enclosed by the first heat preservation piece and the second heat preservation piece.
7. The preheating device according to claim 1,
the preheating tank and the cover plate are both made of titanium alloy materials.
8. The preheating device according to any one of claims 1 to 7,
the preheating device comprises a temperature controller, a temperature sensor and a temperature protection switch;
the temperature sensor is fixed on the side part of the preheating pool, the temperature controller is electrically connected with the temperature sensor, the temperature controller is electrically connected with the temperature protection switch, and the temperature protection switch is electrically connected with the heating body.
9. The preheating device of claim 6, further comprising an input connector and an output connector,
the output joint is connected to the reagent output port and extends out of the heat preservation box;
the input joint is connected with the reagent input port and extends out of the heat preservation box.
10. The preheating device according to claim 9,
the cover plate is provided with a first mounting hole at a position corresponding to the reagent input port, a second mounting hole at a position corresponding to the reagent output port is arranged at the side part of the preheating pool, the input connector is mounted in the first mounting hole and communicated with the reagent input port, and the output connector is mounted in the second mounting hole and communicated with the reagent output port.
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CN113198558A (en) * | 2021-04-30 | 2021-08-03 | 深圳市锦瑞生物科技有限公司 | Preheating device |
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CN113198558A (en) * | 2021-04-30 | 2021-08-03 | 深圳市锦瑞生物科技有限公司 | Preheating device |
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