CN215291168U

CN215291168U - Artificial composite mosaic stone plate

Info

Publication number: CN215291168U
Application number: CN202120331348.4U
Authority: CN
Inventors: 林火烟; 杨跃武; 林清洁
Original assignee: Jinjiang Huabao Stone Industry Co ltd
Current assignee: Jinjiang Huabao Stone Industry Co ltd
Priority date: 2021-02-05
Filing date: 2021-02-05
Publication date: 2021-12-24
Anticipated expiration: 2031-02-05

Abstract

The utility model relates to an artificial composite mosaic stone plate, which comprises a plate main body and a plurality of mosaic single bodies arranged in sequence; the mosaic single bodies are adhered or embedded on the upper surface of the plate main body, the upper surfaces of all the mosaic single bodies are parallel and level or protrude out of the upper surface of the plate main body, the lower surfaces of all the mosaic single bodies are adhered to the inner part of the plate main body and the inner surface of the plate or are embedded in the plate main body, and the plate main body is formed by grouting artificial stone raw materials and fixedly adhering a die cavity provided with the mosaic single bodies on the top. This compound mosaic slabstone material passes through the manufacturing approach of the mould slip casting of panel main part for the mosaic monomer is pasted or is embedded in the panel main part, has effectively improved panel main part and the free bonding strength of mosaic, and can effectively strengthen artificial panel main part and natural mosaic monomer's bonding strength through the configuration of interfacial agent coating, thereby ensures that the mosaic monomer is difficult for breaking away from.

Description

Artificial composite mosaic stone plate

Technical Field

The utility model relates to an rostone field especially indicates an artificial composite mosaic slabstone material.

Background

The mosaic stone has wide application on background walls, floors and wall surfaces due to the unique appearance design, and is deeply loved by broad designers and users.

The traditional mosaic stone is made by manually selecting several mosaic sheets with different colors and shapes according to the shapes and directly adhering the mosaic sheets to the upper surface of the plate main body; the defects of weak bonding strength, easy falling and the like generally exist, and the traditional mosaic has gaps or gaps, so that the traditional mosaic stone can only be used for walls and background walls but not for the ground.

Disclosure of Invention

The utility model provides an artificial composite mosaic slabstone material to overcome the mosaic monomer bonding strength that traditional mosaic slabstone exists and hang down, the problem that easily drops.

The utility model adopts the following technical scheme:

an artificial composite mosaic stone plate comprises a plate main body and a plurality of mosaic single bodies which are arranged in sequence. The mosaic monomers are adhered or embedded on the upper surface of the plate main body, the upper surfaces of the mosaic monomers are parallel and level or protrude out of the upper surface of the plate main body, the lower surfaces of the mosaic monomers are adhered to the inner part of the plate main body and the inner surface of the plate or are embedded in the plate main body, and the plate main body is formed by grouting artificial stone raw materials into a die cavity with the mosaic monomers fixedly adhered to the top.

Further improvement: the surfaces of the mosaic monomers, the adjacent mosaic monomers or the plate main body which are connected are covered with the interface agent coating.

From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: the utility model discloses a manufacturing approach of artificial composite mosaic slabstone material through the mould slip casting of panel main part, make the mosaic monomer inlay on the upper surface of panel main part, panel main part and the free bonding strength of mosaic have effectively been improved, and through the configuration of mosaic monomer circumference lateral wall and bottom surface coated interfacial agent coating, can effectively strengthen artificial panel main part and the free bonding strength of natural mosaic, two make can not break away from, thereby guarantee mosaic monomer is difficult for breaking away from, improve the life of artificial mosaic panel and reduce the cost of maintenance that its mosaic monomer drops.

Drawings

Fig. 1 is a schematic view of the overlooking structure of the mosaic stone slab of the present invention.

Fig. 2 is a schematic sectional view of the stone slab along the direction a-a in fig. 1 and a partially enlarged view thereof.

Fig. 3 is a schematic cross-sectional structural view of a mold and a manufacturing apparatus for manufacturing the mosaic stone slab.

Detailed Description

The following describes embodiments of the present invention with reference to the drawings.

Referring to fig. 1 and 2, an artificial composite mosaic stone slab includes a slab main body 1 and a plurality of mosaic units 2 arranged in sequence. The mosaic monomers 2 are adhered or embedded on the upper surface of the plate main body 1, the upper surfaces of all the mosaic monomers 2 are parallel and level or protrude out of the upper surface of the plate main body 1, the lower surfaces of all the mosaic monomers 2 are adhered to the inner part of the plate main body and the inner surface of the plate or are embedded in the plate main body 1, and the plate main body 1 is formed by injecting artificial stone raw materials into a die cavity 30 of a die 3 fixedly adhered with the mosaic monomers 2 at the top. With reference to fig. 2, preferably, the surfaces of the mosaic unit 2 connected to the adjacent mosaic unit 2 or the plate main body 1 (i.e., the circumferential side wall and the bottom surface of the mosaic unit 2) are covered with the interface agent coating 12. The interfacial agent coating 12 is preferably an adhesive made of vinyl acetate-ethylene; the use of the interfacial agent coating 12 can roughen the surface of the substrate and increase adhesion to the substrate. There are two major classes of dry powder type interface agents and emulsion type interface agents on the market, both of which can be used. The use of the interfacial agent requires that the relative humidity in dry places should be 70% less, and secondly a well ventilated environment is required, and the temperature of the base surface and the environment should not be lower than +5 ℃. The utility model discloses a 3 manufacturing approach of slip casting of mould of artificial composite mosaic slabstone material through panel main part 1, make mosaic monomer 2 inlay on panel main part 1's upper surface, panel main part 1 and mosaic monomer 2's bonding strength has effectively been improved, and through the configuration of 2 circumference lateral walls of mosaic monomer and bottom surface coated interfacial agent coating 12, can effectively strengthen artificial panel main part 1 and natural mosaic monomer 2's bonding strength, make two can not break away from, thereby guarantee mosaic monomer 2 is difficult for breaking away from, improve the life of artificial mosaic plate and reduce the cost of maintenance that its mosaic monomer 2 drops.

As shown in fig. 3, the mold 3 for manufacturing the artificial composite mosaic stone plate comprises an upper mold 31 and a lower mold 32, a mold cavity 30 for accommodating artificial stone raw material slurry is arranged between the upper mold 31 and the lower mold 32, a grouting opening 320 is arranged at the bottom of the mold cavity 30, the setting height of the grouting opening 320 is 0-0.28 times the depth of the mold cavity 30, preferably the setting height of the grouting opening 320 is 0-0.12 times the depth of the mold cavity 30, that is, the grouting opening 320 is arranged on the bottom surface (in this case, 0 times the depth) or the side wall of the mold cavity 30. This slip casting mouth 320 low level is provided with and does benefit to the exhaust, reaches the purpose of eliminating the bubble, and this slip casting mode is than reducing bubble quantity by a wide margin by last down slip casting mode for the notes of panel main part 1 are made more closely knit.

With continued reference to fig. 3, the apparatus for manufacturing the artificial composite mosaic stone slab comprises a mold 3, a vibrating table 4, a grouting pump 5 and a slurry tank 6, wherein the mold 3 is fixedly arranged on the vibrating table 4; the slurry tank 6 is used for containing artificial stone slurry in a continuous stirring state; the grouting pump 5 slowly injects the artificial stone slurry into the die cavity 30 of the die 3 through the grouting port 320 according to a set flow rate, and the grouting time of the grouting pump 5 is controlled to be 1.5-6 min; preferably, the grouting time of the grouting pump 5 is controlled within 2-3 min; the low-flow injection is beneficial to discharging bubbles to achieve the purpose of defoaming, and the slow flow of the slurry is also utilized to reduce the grouting dead angle in the die cavity 30, thereby effectively reducing the dead angle of the product and improving the compactness of the product. When the mould 3 is used for grouting, the vibration table 4 is in a continuous vibration working state, and the vibration strength is gradually enhanced from slow to weak; the arrangement of the vibrating table 4 is beneficial to discharging micro bubbles in the slurry, and the compactness of the prepared stone is improved.

With continued reference to fig. 1 to 3, the construction steps for manufacturing the artificial composite mosaic stone slab are as follows: a. coating the interface agent coating 12 on the peripheral surface and the bottom surface of the mosaic monomer 2 so as to enhance the bonding strength of the artificial stone and the stone chips of the natural mosaic monomer 2 and reduce the delamination probability; b. fixing the arranged mosaic monomers 2 on the corresponding positions of the bottom surface of the upper die 31 through adhesive dispensing; c. fixing the die 3 on a vibration table 4; d. the grouting opening 320 of the mold 3 is communicated with the grouting pump 5, the stirred artificial stone raw material slurry is slowly injected into the mold cavity 30 through the grouting pump 5, and meanwhile, the vibration table 4 is opened to slowly vibrate, so that the mosaic artificial stone plate is stronger in bonding force and solid in bonding, the weight of the artificial stone can be better utilized for heavy pressing, and the prepared plate is firmer and higher in strength and hardness under the combined action of heavy pressing, jacking force and vibration; e. stopping grouting when the grouting liquid level reaches the required height, and continuously vibrating for 1.5-4.5 min (preferably continuously vibrating for 1.5-2.5 min) to enable the area near the grouting opening 320 to be more compact; f. demolding, and curing the prepared artificial composite mosaic stone plate; g. and (3) carrying out process treatment such as thickness fixing, grinding and polishing on the maintained artificial composite mosaic stone plate to obtain the product.

Our process is known in the industry as composite compact mosaic stone technology. The mosaic is originally created, and the bottom plate is used for increasing the strength and thoroughly changing the mosaic without deformation; secondly, adopt the compactness to fill by unique slip casting mode, further pack closely knit, except that increase intensity, guarantee the face intensity uniformity simultaneously, just can be used to ground, certainly ground can be used, and any other places can all be used.

The above-mentioned be the utility model discloses a concrete implementation way, nevertheless the utility model discloses a design concept is not limited to this, and the ordinary use of this design is right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.

Claims

1. An artificial composite mosaic stone plate comprises a plate main body and a plurality of mosaic monomers which are arranged in sequence; the method is characterized in that: the mosaic single bodies are adhered or embedded on the upper surface of the plate main body, the upper surfaces of all the mosaic single bodies are parallel and level or protrude out of the upper surface of the plate main body, the lower surfaces of all the mosaic single bodies are adhered or embedded in the plate main body, and the plate main body is formed by grouting artificial stone raw materials and fixedly adhering a die cavity of the mosaic single bodies on the top.

2. The artificial composite mosaic stone slab of claim 1, wherein: and the surfaces of the mosaic monomers, the adjacent mosaic monomers or the plate main body which are connected are covered with an interface agent coating.